TWO POWERFUL GAP FRAME PRESS OPTIONS FROM 30 TO 330 TONS

Mar 8, 2026

Sutherland Introduces Flexible Gap Frame Press Solutions

Manufacturers seeking efficient forming equipment now have two advanced options available in gap frame presses ranging from 30 to 330 tons. The CPS Series Servo Hydraulic Press and the MARK Series Geared Mechanical Press offer distinct advantages depending on production needs, while both maintaining high levels of performance, safety, and reliability. With short lead times and scalable control platforms, these presses are designed to meet the demands of modern manufacturing environments where flexibility and precision are essential.

CPS Series Servo Hydraulic Press Targets Precision Applications

The CPS Series, with the CPS-165 ton model shown in the foreground, represents a highly adaptable servo-hydraulic press platform available in capacities from 35 to 330 tons. The system is engineered for applications requiring programmable motion profiles and high process control. Servo-hydraulic technology allows manufacturers to optimize forming speed, pressure, and position throughout the stroke, making the CPS Series ideal for operations that require consistent quality and repeatability.

Advanced I-PRESS ECO Control System Enhances Automation

The CPS Series incorporates the I-PRESS ECO control system, built on a Rockwell Automation Allen-Bradley hardware and software platform, enabling advanced machine communication and process monitoring. Key features of the control system include:

  • Dual Safety PLC architecture meeting CAT-3 and PLd safety standards
  • 7-inch color touchscreen HMI for intuitive operator control
  • Linear transducer integration for accurate position monitoring directly from the HMI
  • Scalable architecture allowing future automation upgrades
  • Built-in connectivity enabling seamless integration with auxiliary devices

This control environment allows operators to quickly adjust parameters while maintaining high safety standards and production efficiency.

Fluid Management System Enables Programmable Motion Control

The CPS servo-hydraulic platform also incorporates a highly configurable fluid management system, fully controlled through the I-PRESS HMI interface. The system allows users to precisely control forming conditions through programmable parameters such as:

  • Adjustable ram speeds throughout the stroke
  • Programmable pressures and positions
  • Job memory storage for repeat production runs
  • Bosch Rexroth manifold-mounted valves for responsive hydraulic performance
  • Integrated valve action charts displayed on the HMI

This combination of control and hydraulic precision allows operators to tailor press behavior to specific part requirements.

MARK Series Mechanical Press Offers Proven Mechanical Performance

Alongside the servo-hydraulic option, the MARK Series geared mechanical press provides a robust mechanical solution for high-volume stamping environments. The MARK-121 ton press, available in both single-point and double-point configurations, is part of a full product range spanning 35 to 330 tons. Mechanical presses remain a preferred choice for many manufacturers due to their durability, energy efficiency, and consistent stroke performance during high-speed production.

I-PRESS MINI Control System Simplifies Operation

The MARK Series mechanical presses are equipped with the I-PRESS MINI control system, designed to provide essential press control functionality while maintaining scalability for future upgrades. The system delivers reliable control through:

  • A Rockwell Allen-Bradley hardware and software platform
  • Dual Safety PLC architecture compliant with CAT-3 and PLd standards
  • A 7-inch color touchscreen interface for operator interaction
  • Expandable architecture supporting future automation integrations
  • Built-in I-PRESS software connectivity to support auxiliary equipment

This streamlined control system ensures operators can easily monitor and manage press performance while maintaining production safety.

Robust Mechanical Drive System Ensures Reliability

At the core of the MARK Series is a heavy-duty geared mechanical drive system engineered for long service life and smooth operation. The system incorporates several proven design elements that support continuous production in demanding stamping operations. Components are designed to operate with minimal vibration while maintaining consistent tonnage delivery across the press stroke.

Integrated Safety and Protection Systems Improve Press Longevity

The mechanical press design also incorporates advanced safety and protection technologies that help prevent damage to tooling and press components. These protective features include:

  • Clutch and brake system with dual safety air valve
  • Eight-point full-length slide guidance for improved accuracy
  • Hydraulic Overload Protection (HOLP) set at 110% of rated press capacity
  • Keyed relief system allowing safe die un-sticking operations

Together, these systems protect both the machine and tooling while ensuring reliable operation in demanding production environments.

Manufacturers Encouraged to Explore New Gap Frame Options

With both servo-hydraulic and mechanical configurations available, manufacturers now have flexible equipment options to support a wide range of forming applications. The combination of short lead times, advanced Rockwell-based control systems, and scalable automation capability positions these gap frame presses as competitive solutions for modern press rooms.

For more information on these systems and other metal forming solutions, manufacturers can visit www.SutherlandPresses.com.

📞 Reach out to Team Sutherland to learn more:

Email: Info@SutherlandPresses.com

Phone: +1-310-453-6981

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Sutherland Presses

TWO POWERFUL GAP FRAME PRESS OPTIONS FROM 30 TO 330 TONS

Sutherland Introduces Flexible Gap Frame Press Solutions

Manufacturers seeking efficient forming equipment now have two advanced options available in gap frame presses ranging from 30 to 330 tons. The CPS Series Servo Hydraulic Press and the MARK Series Geared Mechanical Press offer distinct advantages depending on production needs, while both maintaining high levels of performance, safety, and reliability. With short lead times and scalable control platforms, these presses are designed to meet the demands of modern manufacturing environments where flexibility and precision are essential.

CPS Series Servo Hydraulic Press Targets Precision Applications

The CPS Series, with the CPS-165 ton model shown in the foreground, represents a highly adaptable servo-hydraulic press platform available in capacities from 35 to 330 tons. The system is engineered for applications requiring programmable motion profiles and high process control. Servo-hydraulic technology allows manufacturers to optimize forming speed, pressure, and position throughout the stroke, making the CPS Series ideal for operations that require consistent quality and repeatability.

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