Predictive Maintenance / PMP Preventative Maintenance Programs & Reshoring

Sep 1, 2021
Maintenance Tips

Predictive maintenance (PdM) (as stated on the FORGE web site) is a proactive, data-driven maintenance approach to monitoring real-time equipment operating conditions, to predict possible equipment failure and establish efficient maintenance schedules. It continues to gain popularity over traditional methods, such as six sigma and lean management, as a tool for driving industrial efficiency. PdM systems are capable of reducing maintenance costs by 12%, improving equipment uptime by 9%, extending equipment lifetime by over 20% and minimizing health, environmental and quality risks by 14%.


Sutherland Presses offers the industry a comprehensive PMP inspection process. The report is detailed, with photo and items marked, Green / Good, Yellow Items to be Addressed / Caution & Red / Immediate Action. This has proven to decrease unplanned downtime. If you would like a sample PMP report, e-mail: Info@SutherlandPresses.com


Click here to learn about one of our customers with over 107 million strokes in 5 years and no unplanned downtime.

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Re-Shoring in the Forging and Heading Industry

As a key supplier to the hot heading and forging industries, we are seeing a huge uptick in requests for quotes to replace older equipment or add to capacity. These are exciting times to see industries bringing work back to North America.

In the past 3 to 4 years companies are moving overseas production back to the United States at record levels. Being on the front line as a valued equipment supplier, gives us good industry insight. Demand is coming for all types of processes including, Hot & Warm forging, Cold Forging, Hot Heading and Cored Forging. 

We handle the complete process, design, build, testing, ocean freight, land freight, rigging, installation, start up, training, warranty and after warranty service.

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Photo above is our 1000 ton hot forge being loaded from a barge on the Mississippi to a heavy haul trailer with escort cars.

If you are interested and would like our full forge PowerPoint and RFQ / Request for Quotation just e-mail: Info@SutherlandPresses.com

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Sutherland Presses

Predictive Maintenance / PMP Preventative Maintenance Programs & Reshoring

Predictive maintenance (PdM) (as stated on the FORGE web site) is a proactive, data-driven maintenance approach to monitoring real-time equipment operating conditions, to predict possible equipment failure and establish efficient maintenance schedules. It continues to gain popularity over traditional methods, such as six sigma and lean management, as a tool for driving industrial efficiency. PdM systems are capable of reducing maintenance costs by 12%, improving equipment uptime by 9%, extending equipment lifetime by over 20% and minimizing health, environmental and quality risks by 14%.


Sutherland Presses offers the industry a comprehensive PMP inspection process. The report is detailed, with photo and items marked, Green / Good, Yellow Items to be Addressed / Caution & Red / Immediate Action. This has proven to decrease unplanned downtime. If you would like a sample PMP report, e-mail: Info@SutherlandPresses.com


Click here to learn about one of our customers with over 107 million strokes in 5 years and no unplanned downtime.

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Mark Sutherland

President of Sutherland Presses, 36 Years - Senior VP of KC Presses, 5 Years

We are the pioneer of Pacific Rim metal forming lines dating back to the late 1950'™s. We are specialist in Metal Forming, Stamping & Forging processing lines.

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