KC PRESS UNVEILS DPS-FLST SERVO HYDRAULIC PRESS WITH FRONT-LOADING SLIDING TABLE

Designed for Ergonomics and Throughput

At the core of the DPS-FLST is its Front-Loading Sliding Table, a hallmark of KC’s operator-first design approach. Unlike traditional press configurations that require operators to reach deep into the work zone, the sliding table brings tools and parts to the operator — improving visibility, safety, and overall efficiency.

This thoughtful mechanical layout enables:

• Faster, more consistent setups by reducing reach distance and improving line-of-sight access to tooling.
• Shorter nonproductive intervals between runs, helping maximize uptime in high-mix environments.
• Simplified housekeeping and better floor safety, since operators can clean, inspect, and adjust without contortion or risk.

The result is a work environment where operators spend less time adjusting and more time producing, with a measurable impact on both throughput and morale. In facilities where multiple setups occur daily, the DPS-FLST can significantly reduce total downtime across shifts.

Performance Highlights

The DPS-FLST’s servo hydraulic drive combines the responsiveness of servo motion with the power density of hydraulic systems. This hybrid approach delivers the performance and control demanded by today’s precision forming operations.

Key performance features include:

• High-speed precision control: Smooth, programmable motion ensures stability through approach, pressing, and decompression cycles.
• Energy-conscious design: Servo management reduces idle losses, lowers oil temperature, and supports consistent thermal conditions around the tooling.
• Enhanced repeatability: Advanced pressure and position control help maintain tight tolerances across long production runs.
• Low maintenance, high uptime: Simplified hydraulics and motion control logic minimize wear, enabling dependable operation shift after shift.

Together, these characteristics allow the DPS-FLST to deliver consistent quality parts while maintaining low operational costs — a hallmark of KC’s engineering philosophy.

I-PRESS Controls and Data Intelligence

The I-PRESS touchscreen control system powers the DPS-FLST, serving as the nerve center for the entire press. Designed for ease of use and insight-driven performance, I-PRESS gives operators and engineers full visibility and control over their forming processes.

Highlights include:

• Centralized setup management, where recipes and configurations can be stored, recalled, and adapted with a few taps.
• Real-time monitoring and analytics that visualize force, position, and cycle data for immediate feedback.
• Comprehensive process traceability, recording each stroke for quality documentation and compliance.
• Guided operation screens and contextual prompts that reduce training time and standardize performance across teams.

With I-PRESS, users can make faster, more confident adjustments while collecting the data they need for continuous improvement — bridging the gap between craftsmanship and digital manufacturing.

Safety and Compliance

Safety has been designed into the DPS-FLST from the ground up. The system employs a Category 3 PLd safety architecture, providing a robust framework for operator protection and regulatory compliance across global markets.

Key safety functions include:

• Integrated safe motion control to prevent unintended movement during setup or service.
• Controlled access points and interlocked guards that maintain security during operation.
• Clear fault diagnostics and status indication to enable rapid recovery after interruptions.
• A safety logic system harmonized with the front-loading table to preserve both accessibility and protection.

By uniting ergonomic innovation with rigorous safety design, KC Presses ensures that operators can work confidently and efficiently without compromise.

Capacity and Versatility

Available in configurations from 100 to 2000 tons, the DPS-FLST platform is versatile enough for light, delicate forming and heavy-duty production alike.
Its servo hydraulic foundation offers exceptional controllability for materials that require finesse — such as ceramics, composites, or fine powders — while maintaining the force and durability needed for industrial-scale operations.

The front-loading layout simplifies integration into existing work cells, whether operated manually or with robotic assistance. Its compact footprint and modular options make it ideal for both standalone workstations and fully automated production lines, supporting flexible plant design and smooth material flow.

Applications and Industries

The DPS-FLST is engineered for industries that demand precise forming, repeatable motion, and streamlined operator engagement, including:

• Ceramics: Controlled pressure profiles and stable dwell times for delicate green-body compaction.
• Powder Metallurgy: High repeatability and controlled compaction for parts requiring exact density and structure.
• Composites: Versatile motion control for layered or resin-based materials requiring nuanced forming curves.
• Advanced Manufacturing: From prototyping to full-rate production, ideal for environments emphasizing accuracy, data tracking, and fast changeovers.

The press’s flexibility enables manufacturers to diversify their product mix without major retooling, supporting agile production in competitive markets.

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Engineering the Future

KC Presses continues to set new standards in operator-focused, precision forming technology. The DPS-FLST represents the culmination of decades of experience in hydraulic and servo systems — now refined to meet the needs of smart factories and data-driven manufacturing.

This platform isn’t just a new press — it’s a next-generation forming solution that prioritizes:

• Operator comfort and safety
• Energy efficiency and sustainability
• Data transparency and control integration
• Long-term reliability and lifecycle value

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The DPS-FLST is more than an upgrade — it’s a rethinking of how presses can integrate human-centered design with high-performance forming.
Manufacturers seeking a solution that enhances productivity, consistency, and ergonomics will find in the DPS-FLST a press built for the future of modern production.

CONTACT

For detailed specifications, demonstrations, or configuration guidance, contact Ceramics@KCPresses.com.
KC Presses — Engineering the Future of Precision Forming.

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