I-PRESS® CONTROL SYSTEMS: REDEFINING INTELLIGENCE, SAFETY, AND SIMPLICITY IN MODERN PRESS OPERATIONS

Jan 22, 2026

Why Smarter Control Systems Matter More Than Ever

In today’s press environments—mechanical, servo-hydraulic, or forge—raw tonnage and speed are no longer enough. Manufacturers now demand total visibility, predictive protection, operator safety, and intuitive control. This shift is driving a new standard in press operations and retrofits, one where intelligence and simplicity are just as critical as performance.

A New Benchmark Set by I-PRESS®

I-PRESS® Control Systems and Automation are redefining how presses are operated, monitored, and protected. Rather than acting as a basic control layer, I-PRESS functions as a central nervous system for the press—connecting data, safety, diagnostics, and motion into one coherent platform that works equally well on new machines or legacy press retrofits.

One Control Platform, Total Press Intelligence

I-PRESS® is engineered to monitor, protect, and optimize every critical function of a press, regardless of type or age. All key parameters are continuously tracked in real time, including:

  • Tonnage and load distribution
  • Press position, speed, and stroke profile
  • Clutch, brake, and motion performance
  • Hydraulic pressures and temperatures
  • Safety circuits, guarding status, and die protection

This unified visibility allows operators and maintenance teams to understand exactly what the press is doing—at every moment.

Real-Time Insight That Prevents Downtime

By turning raw machine data into actionable intelligence, I-PRESS helps manufacturers move from reactive maintenance to predictive protection. Abnormal trends are identified early, allowing corrective action before a fault becomes downtime, scrap, or damage—extending press life and stabilizing production schedules.

Built on a Proven Rockwell Automation Architecture

At the core of I-PRESS is a scalable, industrial platform based on Rockwell Automation / Allen-Bradley technology. The system architecture includes:

  • ControlLogix® and CompactLogix® PLCs
  • GuardLogix® safety controllers
  • FactoryTalk® View HMI
  • EtherNet/IP™ communications
  • Integrated safety over Ethernet

This foundation ensures long-term reliability, global support, and seamless factory integration.

Simplicity Through Integration

Traditional press controls often rely on multiple disconnected systems—standard PLCs, safety relays, motion controllers, and third-party HMIs. I-PRESS eliminates that fragmentation by unifying standard control, motion, and functional safety into a single coordinated environment, reducing wiring, programming complexity, and troubleshooting time.

Intelligent Safety Without Production Penalties

Operator protection is a core design principle of I-PRESS, not an afterthought. Its safety capabilities include:

  • Redundant, safety-rated control architecture
  • Continuous clutch and brake performance monitoring
  • Light curtains, gates, and safety device integration
  • Safe speed, safe position, and safe torque off
  • Clear fault diagnostics with actionable messaging

The result is higher safety compliance without sacrificing productivity.

Designed for Retrofit as Much as New Presses

One of the most powerful advantages of I-PRESS is its flexibility. It can be deployed on new presses or retrofitted onto existing mechanical presses, instantly modernizing legacy equipment with advanced diagnostics, safety, and digital visibility—often at a fraction of the cost of machine replacement.

Proven in the Field, Backed by Data

Real-world performance validates the platform. One documented customer achieved 107 million strokes over three years with zero unplanned downtime, demonstrating how intelligent monitoring and protection translate directly into uptime and ROI. Interactive tools like the online simulator and detailed case studies further showcase how I-PRESS is reshaping modern press operations—safely, simply, and intelligentl

📞 Reach out to Team Sutherland to learn more:

Email: Info@SutherlandPresses.com

Phone: +1-310-453-6981

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Sutherland Presses

I-PRESS® CONTROL SYSTEMS: REDEFINING INTELLIGENCE, SAFETY, AND SIMPLICITY IN MODERN PRESS OPERATIONS

Why Smarter Control Systems Matter More Than Ever

In today’s press environments—mechanical, servo-hydraulic, or forge—raw tonnage and speed are no longer enough. Manufacturers now demand total visibility, predictive protection, operator safety, and intuitive control. This shift is driving a new standard in press operations and retrofits, one where intelligence and simplicity are just as critical as performance.

A New Benchmark Set by I-PRESS®

I-PRESS® Control Systems and Automation are redefining how presses are operated, monitored, and protected. Rather than acting as a basic control layer, I-PRESS functions as a central nervous system for the press—connecting data, safety, diagnostics, and motion into one coherent platform that works equally well on new machines or legacy press retrofits.

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