FORGING & HOT HEADING | THE NEW FRONTIER IN PRECISION AND POWER

Oct 20, 2025

For nearly eight decades, Sutherland Presses has earned a global reputation as a trusted and innovative partner to world-class manufacturers including Hi-Shear-Lisi, Stanley, ITW, Snap-On, Honda, Whirlpool, Magna, Pratt & Whitney, and MS Aerospace.

With press capacities ranging from 100 to 6000 tons, Sutherland delivers the performance demanded by leading manufacturers in forging, hot heading, and metal forming. Each press is engineered for precision, durability, and long-term value, ensuring reliable performance in the most demanding applications.

Hydraulic and Servo-Hydraulic Presses

Sutherland’s hydraulic and servo-hydraulic lines are engineered for complex forging, variable materials, and programmable motion. These systems deliver full tonnage throughout the stroke with energy-efficient performance and advanced die protection.

Key Features:

  • Best for: Complex forging, variable materials, programmable motion
  • Stroke Speed: Slower, fully programmable (via servo profiles)
  • Tonnage Delivery: Full tonnage available throughout stroke
  • Energy Use: On-demand, energy-efficient servo/hydraulic systems
  • Die Protection: Advanced monitoring + programmable slow-downs at key positions
  • Tool Setup: Programmable stroke depth, pressure, speed; minimal manual setup
  • Frame Design: Rigid, compact designs with fewer mechanical linkages
  • Part Consistency: Superior for variable jobs or net-shape forming
  • Maintenance: Fluid management, seals, fewer mechanical wear points

I-PRESS® Control System Highlights:
✅Multi-point Stroke Profiles
✅ Programmable Pressure & Position
✅ Live Diagnostics
✅ Remote Connectivity (Ethernet/IP)
✅ Operator-Friendly Touchscreen UI

Mechanical Presses

Sutherland’s mechanical lines are designed for high-speed, high-volume applications such as hot heading and large production runs — delivering peak tonnage at the bottom of the stroke for exceptional repeatability.

Mechanical Forging Presses: 400 to 4400 tons

Mechanical Hot Heading Presses: 88 to 1200 tons

Key Features:

  • Best for: High-speed hot heading, high-volume part runs
  • Stroke Speed: Fast, fixed or cam-adjustable
  • Tonnage Delivery: Peak at bottom of stroke
  • Energy Use: Constant, motor runs continuously
  • Die Protection: Integrated with I-PRESS (force sensors, stroke monitors)
  • Tool Setup: Motorized slide adjustment; quick die change features
  • Frame Design: Eccentric/crank/link systems, heavy-duty guidance
  • Part Consistency: Excellent for known, repeatable jobs
  • Maintenance: Lubrication, wear on linkages over time

I-PRESS® Control System Highlights:
✅Job Memory (200+ setups)
✅ Programmable Cams & Timing
✅ Safety Category 3 / PL-D
✅ Real-Time Tonnage Display
✅ Die Monitoring

I-PRESS® FORGE – The Next Generation of Control

To meet the evolving needs of modern manufacturing, Sutherland developed the I-PRESS® & Automation Control System — a PLC and software-based solution designed for Industry 4.0 integration.

This intuitive system simplifies user learning, setup, and navigation while eliminating the complexity found in traditional press controls. It provides a safer, smarter, and more scalable platform ready for future automation and data connectivity demands.

New R&D Center and Showroom Under Construction

Sutherland Presses is proud to announce the construction of its R&D Press Line Showroom in Ventura, California.
This new facility will serve as a hub for press innovation, technology development, and hands-on demonstrations, reflecting Sutherland’s ongoing commitment to engineering excellence and customer collaboration.

📖 Full Article: Sutherland R&D Design Center Under Construction

CONTACT US

📧 sales@sutherlandpresses.com
📞 +1-310-453-6981

Send us bed size, stroke, daylight, target speeds, and preferred options to accelerate your proposal and shipment.

< BACK TO SUTHERLAND NEWS

Sutherland Presses

FORGING & HOT HEADING | THE NEW FRONTIER IN PRECISION AND POWER

For nearly eight decades, Sutherland Presses has earned a global reputation as a trusted and innovative partner to world-class manufacturers including Hi-Shear-Lisi, Stanley, ITW, Snap-On, Honda, Whirlpool, Magna, Pratt & Whitney, and MS Aerospace.

With press capacities ranging from 100 to 6000 tons, Sutherland delivers the performance demanded by leading manufacturers in forging, hot heading, and metal forming. Each press is engineered for precision, durability, and long-term value, ensuring reliable performance in the most demanding applications.

Heading

Heading

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Suspendisse varius enim in eros elementum tristique. Duis cursus, mi quis viverra ornare, eros dolor interdum nulla, ut commodo diam libero vitae erat. Aenean faucibus nibh et justo cursus id rutrum lorem imperdiet. Nunc ut sem vitae risus tristique posuere.

back to news >

SUTHERLAND CLIENTS

REQUEST A QUOTE