A New Era in Ceramic Forming Technology

Ceramic manufacturing continues to evolve as industries demand tighter tolerances, improved density control, and cleaner compaction. Sutherland Presses and KC Presses are meeting those demands with next-generation Servo Hydraulic technology built specifically for dry pressing and advanced ceramic applications.

Precision Solutions for a High-Performance Industry

Manufacturers working with engineered powders and technical ceramics require accuracy beyond what traditional hydraulic or mechanical systems can offer. Servo Hydraulic systems from Sutherland & KC Presses deliver ultra-responsive motion, high repeatability, and superior forming outcomes across a wide range of ceramic products.

Why Servo Hydraulic Technology Leads the Future

Servo-driven systems offer a new level of refinement in ceramic forming, empowering operators with unmatched control. Key advantages include:

• Ultra-precise pressure and speed control for density consistency
• Closed-loop motion control for repeatable compaction profiles
• Low energy consumption enabled by efficient servo actuation

Cleaner, Faster, and More Efficient Pressing

Compared to conventional hydraulic systems, Servo Hydraulic presses significantly reduce waste and improve workflow. They operate with lower heat, reduced noise, and ideal pressure ramps for technical ceramics, powders, and intricate geometries—while also delivering high-speed approach and optimized decompression cycles.

I-PRESS® Controls: Elevating Ceramic Production

The I-PRESS® control platform enhances every stage of ceramic forming with intelligent monitoring and automation-ready capability. Its features include:

• Real-time tracking of pressure, position, and tonnage
• Multi-stage press profiles tailored for advanced compaction
• Integrated in-die automation for streamlined operations

Designed for Flexibility and Industry 4.0 Integration

Modern ceramic manufacturers require rapid changeovers and seamless digital connectivity. I-PRESS® enables recipe storage, fast setup, and full traceability throughout production. With Industry 4.0 compatibility, teams gain data insights that improve efficiency and ensure consistent part quality.

Tangible Benefits for Ceramic Producers

Sutherland & KC Presses deliver performance improvements that directly impact productivity and profitability:

• Increased tool life
• Greater density uniformity
• Reduced scrap rates

Raising the Standard in Advanced Ceramic Forming

From electronic substrates to armor ceramics, cutting tools, and structural components, Servo Hydraulic technology paired with I-PRESS® controls is becoming the new benchmark for precision forming. Manufacturers gain the consistency and repeatability demanded by today’s complex ceramic applications.

California-Engineered Solutions Built for the Ceramic Industry

Sutherland Presses and KC Presses continue to push the boundaries of forming technology with systems designed in California and optimized for ceramic manufacturing. To explore customized solutions for your forming operations, reach out to Ceramics@SutherlandPresses.com.

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📞 Reach out to Team Sutherland to learn more:

Email: Info@SutherlandPresses.com

Phone: +1-310-453-6981

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A Milestone Year Ahead

As the manufacturing sector prepares for rapid innovation, Sutherland Presses marks a major milestone: 2026 represents its 80th year in operation. Despite eight decades of progress, the company continues to operate with the mindset of a bold, three-generation startup fueled by continuous reinvention.

California-Born Innovation

Designed in California, Sutherland’s engineering culture blends legacy craftsmanship with cutting-edge technology. This environment has produced one of today’s most influential combinations in forming technology: servo-hydraulic presses paired with the I-PRESS® control system.

A Game-Changing Solution for Modern Manufacturing

Across multiple industries, manufacturers are demanding systems that deliver more than brute power. Precision, efficiency, and intelligence now define what world-class production looks like. Servo-hydraulic presses equipped with I-PRESS® are quickly emerging as the preferred solution to meet those expectations.

Why These Presses Stand Out

The integration of servo-hydraulic technology with I-PRESS® motion control offers performance benefits that reshape production strategies. Among the key differentiators are:

• Exceptionally consistent accuracy across force, speed, and position
• Dynamic control that adapts to complex forming requirements
• Process reliability essential for high-tolerance applications

Precision That Redefines Capability

Manufacturers operating in high-requirements environments rely on reliable repeatability. The combination of servo-driven hydraulics and I-PRESS® control delivers:

• Ultra-precise motion profiles
• Improved part quality through stable force application
• Confidence in maintaining tight specifications at scale

Energy Savings That Strengthen the Bottom Line

In an era where operational costs matter more than ever, servo-hydraulic presses offer dramatic efficiency gains. By supplying only the required flow and pressure at any moment, these systems reduce energy waste by 40–60%, while also minimizing heat generation and system wear, extending equipment life.

Smarter and More Flexible Production

Modern manufacturers need machines that can adapt quickly to evolving needs. I-PRESS® empowers operators and engineers with:

• Customizable motion profiles for diverse applications
• Recipe changes in seconds
• The ability to run multiple processes on a single press

Built for the Industry 4.0 Era

As factories become increasingly connected, I-PRESS® ensures that presses are not just tools but data-driven assets. Real-time analytics, dashboard monitoring, and predictive maintenance help maximize uptime, improve decision-making, and boost throughput, qualities essential for competitive global production.

A Transformative Approach to Manufacturing

The bottom line is clear: servo-hydraulic presses powered by I-PRESS® aren't merely incremental upgrades, they fundamentally transform efficiency, productivity, and profitability. For organizations ready to modernize their forming operations, Sutherland Presses invites manufacturers to start the conversation at Info@SutherlandPresses.com or by calling +1-310-453-6981.

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📞 Reach out to Team Sutherland to learn more:

Email: Info@SutherlandPresses.com

Phone: +1-310-453-6981

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As global demand for stronger, lighter, and more precisely engineered components continues to rise, Sutherland is stepping forward with a powerful combination of advanced press technologies and a groundbreaking new resource for manufacturers.

From next-generation cold, hot, and cored forging systems to the launch of G-FORGE, a state-of-the-art facility designed for rapid prototyping and low-volume production, Sutherland is delivering the tools and capabilities that modern forging operations need to innovate faster, reduce costs, and stay ahead in a competitive manufacturing landscape.

Delivering Innovation Across the Forging Industry

Sutherland continues to strengthen its position as a leader in forging technology with systems that enhance accuracy, reduce downtime, and elevate production efficiency.
Key Highlights:

• High-performance cold, hot, and cored forging solutions
• New R&D and low-volume production center: G-FORGE
• Reliability, precision, and material efficiency at the core

Advancing Cold Forging with the KNP Series

The KNP Series knuckle-joint cold forge presses (400–5,000 tons) deliver exceptional forming force at bottom dead center, making them ideal for demanding cold-forming applications.
Advantages:

• Maximum force delivered exactly at BDC
• Reduced shock and extended die life
• Compact, energy-efficient structure

Precision and Performance in Every Stroke

The controlled ram motion of the KNP Series results in unmatched part accuracy and significantly longer tooling life, supporting manufacturers that require precision and consistency.
Benefits Include:

• Improved dimensional quality
• Smooth, reliable forming cycles
• Long-term mechanical durability

Material-Efficient Solutions with the LSP Series

Sutherland’s LSP Series cored forging presses (400–1,200 tons) help manufacturers reduce waste, lower part weight, and decrease machining requirements through precise cavity fill and near-net-shape production.
Key Features:

• Significant material and weight savings
• Strong and consistent forming performance
• Faster throughput with reduced secondary operations

Strength and Durability in Hot Forging

The FPG-X Series hot forge presses (400–4,000 tons) provide high forming force combined with precise process control, making them reliable for automotive, aerospace, and industrial applications.
Core Advantages:

• Ideal for large or complex geometries
• High repeatability with reduced scrap
• Heavy-duty construction for continuous operation

Hot Heading Reinvented with the HCP-FLST Series

With capacities from 88–2,000 tons, the HCP-FLST Series hot heading presses introduce a front-loading sliding table that simplifies handling of long or heavy components.
Highlights:

• Operator-friendly workflow
• Precision ram guidance for accurate forming
• Heat-resistant, long-life design

Efficiency and Safety in Demanding Environments

The HCP-FLST Series enhances both productivity and operator safety, making it a robust solution for high-temperature, high-volume hot heading operations.
Key Outcomes:

• Reduced cycle times
• Consistent dimensional repeatability
• Versatile capability for shafts, fasteners, and long parts

Introducing G-FORGE: A New Center for Innovation

Sutherland’s new G-FORGE facility offers industry-leading resources for R&D, prototyping, and early-stage production — helping customers move from concept to finished part with speed and confidence.
Capabilities Include:

• In-house custom tooling production
• Hot and cold forging versatility
• Optional finish machining and direct shipping

Accelerating Development with Full-Service Support

G-FORGE reduces lead times, streamlines workflows, and provides an end-to-end solution for manufacturers pushing innovation forward.
Customer Advantages:

• Fast turnaround for prototypes
• Reduced handling and logistics
• Flexible path from development to production

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📞 Reach out to Team Sutherland to learn more:

Email: Info@SutherlandPresses.com

Phone: +1-310-453-6981

A New Benchmark in Stamping Automation

KC has unveiled a next-generation press-to-press transfer line powered by the I-PRESS & Automation control system, setting a new standard for high-volume metal stamping. As manufacturers seek faster throughput without sacrificing precision or reliability, this system delivers the seamless integration required for modern production environments.

Engineering Built for Modern Manufacturing

Designed for the rigorous demands of today’s stamping operations, KC’s transfer lines bring together robust mechanical engineering and intelligent automation. The result is a manufacturing ecosystem capable of handling complex processes while maintaining continuous production at high speeds.

Tackling Traditional Challenges Head-On

Traditional transfer systems are often hindered by inconsistent timing, manual adjustments, and lengthy changeovers. KC’s technology directly addresses these issues with its fully synchronized architecture.
Key capabilities include:

• Automated part transfer with optimized motion profiles.
• Reduced cycle times via coordinated press communication.
• Increased tooling life through controlled acceleration and deceleration.

A Smarter Approach to High-Volume Stamping

At the core of KC’s solution is a commitment to repeatability and accuracy. By coordinating every movement across the line, the system ensures tight-tolerance production even under extreme throughput demands. This synchronization produces a predictable flow essential for large-scale manufacturing.

I-PRESS & Automation: The Intelligence Layer

KC’s I-PRESS & Automation platform transforms a traditionally mechanical process into a fully intelligent production line. Its advanced control logic and modern interface give operators a deeper view of every machine state, allowing for faster decisions and minimal downtime.

Key Control Features That Define the System

The I-PRESS platform introduces a suite of features that simplify operations while boosting line effectiveness.

‍Highlighted functionalities include:

• Unified control over presses, transfer systems, and auxiliary automation.
• Real-time visibility into diagnostics, timing, tonnage, and efficiency.
• Recipe-driven changeovers that significantly shorten setup time.
• Predictive maintenance alerts to prevent unexpected downtime.
• Industry 4.0 connectivity for data logging and remote support.

Transforming Production Efficiency

Manufacturers already implementing the technology report substantial improvements in productivity. The combination of unified controls, predictive analytics, and automated motion profiles leads to smoother operations and reduced scrap across diverse stamping applications.

Quantifiable Benefits for High-Volume Operations

KC’s automated transfer lines deliver measurable gains that directly impact profitability.
Key performance enhancements include:

• Higher output per shift.
• Lower scrap and rework percentages.
• Safer operator environments.
• Improved overall equipment effectiveness (OEE).

A Step Forward for the Future of Stamping

With the adoption of KC’s press-to-press transfer lines and the intelligence of the I-PRESS & Automation platform, manufacturers are better positioned to compete in an increasingly automated world. As Industry 4.0 continues shaping production floors globally, KC’s solution offers a powerful and scalable path forward for high-volume stamping operations.

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Schedule a demo or application review with our technical team today.

📩 Email: info@sutherlandpresses.com

‍🌐 Website: www.sutherlandpresses.com‍

📞 Phone: +1 (310) 453-6981

📍 Headquarters: Ventura, California, USA

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Ventura, California, Sutherland Presses has announced a forward-looking roadmap for the next generation of hydraulic forming, introducing its energy-smart Servo Hydraulic Fluid Management System, an expanded KC CPS-Series of Servo Hydraulic Gap Frame Presses, and dedicated Servo Hydraulic Composite & Ceramic Presses.

Together, these technologies elevate precision, efficiency, and sustainability across metalforming, molding, composite, ceramic, and high-precision assembly applications, delivering faster cycles, lower energy use, and stable, repeatable performance.

Servo Hydraulic Fluid Management: Efficiency Meets Control

At the core of Sutherland’s announcement is its Servo Hydraulic Fluid Management System powered by I-PRESS® Intelligent Controls. The system adjusts pump speed, flow, and pressure only when required by the forming process. Key advantages include:

• Reduced heat generation and hydraulic shear
• Lower ambient noise and smoother operation
• Cleaner, more stable hydraulic fluid conditions
• Extended component life through reduced wear
• Consistent, repeatable force and position accuracy

I-PRESS® Controls: The Digital Brain Behind Precision

I-PRESS® provides full digital command of position, speed, and pressure, creating tightly defined forming windows that repeat from first-off to last-off parts. Real-time diagnostics, job memory, analytics-ready data logging, and intuitive touchscreen operation help teams reduce setup time, reinforce repeatability, and integrate seamlessly into plant networks for Industry 4.0 initiatives.

Maintenance, quality, and production teams gain clear visibility into performance trends and process health.

Quantified Energy and Maintenance Gains

Sutherland reports up to 60% lower energy consumption compared with conventional hydraulic systems when utilizing Servo Hydraulic Fluid Management. The system’s on-demand actuation results in:

• Reduced pump and motor wear.
• Cleaner oil and longer fluid life.
• Extended maintenance intervals.
• Higher uptime with fewer unplanned stoppages.
• Lower scrap rates and improved overall equipment efficiency.

Expanded KC CPS-Series: Compact Power, Rigid Architecture

The KC CPS-Series now includes CPS-30, CPS-60, CPS-100, CPS-165, and CPS-220-ton models, bringing servo hydraulic performance to a compact, rigid gap-frame platform designed for forming, molding, ceramics, composites, and assembly. Each machine features a high-rigidity welded frame, I-PRESS® touchscreen controls, and programmable speed, dwell, and force profiles that make complex operations clean, quiet, and reliably repeatable.

CPS-Series Advantages for Production Teams

Engineered for fast deployment and stable operation, the CPS-Series gives production teams measurable gains:

• Micron-level repeatability for consistent part quality
• Lower energy usage and reduced operating costs
• Simplified operation with programmable pressure and motion profiles
• Less scrap and tighter process tolerances
• Consistent cycle performance across shifts and materials
• Compatibility with automated and manual workflows

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Purpose-Built Composite & Ceramic Presses for Advanced Materials

Sutherland’s Servo Hydraulic Composite & Ceramic Presses address the demands of carbon fiber, SMC, BMC, thermosets, and ceramic components—applications where lightweighting, strength, and repeatability are critical. With full-tonnage servo control throughout the stroke and up to 60% energy savings, these presses support compression molding, RTM, and other advanced composite processes. Typical build times are 8–10 months for 30–200 ton machines and 12–15 months for larger systems.

Industry 4.0 Connectivity and Plantwide Integration

Across the hydraulic portfolio, I-PRESS®-enabled systems support centralized data logging, analytics, and remote monitoring. Machines connect easily to automation cells, PLCs, MES platforms, and enterprise systems, providing the transparency needed for predictive maintenance, compliance documentation, and real-time process optimization. Closed-loop adjustments help maintain tight tolerances and stable quality at production speed.

The Sutherland Standard: Precision, Efficiency, Reliability

These new technologies reinforce Sutherland’s long-standing commitment to presses that deliver precision, efficiency, and long-term reliability—stroke after stroke. With proven servo hydraulic architecture, rigid mechanical design, and a controls-first engineering philosophy, the company positions its portfolio as a scalable path to lower total cost of ownership, stronger sustainability metrics, and consistent high-quality output across diverse forming environments.

Ready to experience the next generation of forming?

Schedule a demo or application review with our technical team today.

📩 Email: info@sutherlandpresses.com

‍🌐 Website: www.sutherlandpresses.com‍

📞 Phone: +1 (310) 453-6981

📍 Headquarters: Ventura, California, USA

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Ventura, CA, November 11, 2025.

KC today unveiled the CPS-30-ECO and CPS-60-ECO Servo Hydraulic Presses, marking the next generation of precision forming technology for modern manufacturing.

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Designed for ceramic, metal forming, fabrication, and automation environments, the new ECO Series unites accuracy, power, and efficiency in a compact, integration-ready platform built for the rigorous demands of high-mix, high-throughput production.

Next-Generation Platform

The ECO Series combines servo-driven motion control with proven hydraulic force delivery to achieve faster cycles, quieter operation, and cleaner performance on the plant floor.

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Managed by the advanced I-PRESS® Servo Control System, the platform governs position, speed, and pressure in real time, unlocking up to 60% energy savings while sustaining tight tolerances and repeatable outcomes across shifts.

Highlights, Control and Performance

Built for exacting processes, the ECO Series emphasizes fine motion control, high-resolution feedback, and consistent part quality across diverse materials and assemblies.

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Engineers and operators gain deterministic control at every stage of the stroke, enabling precise forming windows and consistent results from first part to last.

Key Capabilities:

• I-PRESS® Control Intelligence: Complete digital control of position, speed, and pressure.
• High-precision repeatability for ceramic compaction, metal forming, and part assembly.
• Quiet, stable operation that supports accuracy at critical force and position setpoints.

Highlights, Efficiency and Connectivity

Energy and data capabilities are central to the ECO design, helping manufacturers lower total cost of ownership while enabling smart-factory workflows.
With connected diagnostics and analytics, teams can monitor performance, validate processes, and optimize maintenance intervals to protect uptime.

Efficiency Features:

• Energy-efficient servo hydraulics for reduced operating costs and a smaller carbon footprint.
• Industry 4.0 data logging, analytics, and remote monitoring for actionable insights.
• Configurable dashboards that support traceability and continuous improvement.

Highlights, Automation-Ready

The CPS-ECO platform integrates seamlessly into automated cells, enabling consistent throughput, shorter changeovers, and closed-loop quality verification.
From lights-out production to collaborative operations, the presses coordinate effortlessly with robotics and in-line inspection systems, without compromising safety or speed.

Automation Features:

• Robotic loading/unloading integration for hands-free, high-volume part flow.
• Inline QC compatibility to verify critical dimensions and process parameters.
• Open interfaces for PLCs and MES connectivity to streamline cell orchestration.

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Engineered for Demanding Applications

From high-density ceramic compaction to precision metal shaping and fabrication, the ECO Series is engineered for tight tolerances and continuous-duty performance.

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Users can expect stable force control, responsive motion profiles, and durable components that maintain consistent quality while reducing noise and heat on the production floor.

Leadership Endorsement

“These new ECO presses bring a perfect blend of power, precision, and sustainability,” said Mark Sutherland, President, KC.
“Whether it’s forming ceramics, shaping metal, or running automated lines, the CPS-ECO Series delivers unmatched performance and control.” He added that the platform was designed to meet today’s productivity targets and tomorrow’s sustainability goals.

Model Range and Availability

KC confirmed that the CPS-30-ECO (30-ton) and CPS-60-ECO (60-ton) models are available now for demonstration and rapid integration into advanced manufacturing environments.

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Prospective users can schedule application reviews, evaluate cycle time and energy data, and plan turnkey deployments with KC’s technical team to accelerate time-to-value.

Impact for Manufacturers

With digitally governed motion, energy-smart hydraulics, and plug-and-play automation, the ECO Series empowers teams to increase throughput, lower operating costs, and enhance traceability.

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The result is a scalable, future-ready platform that aligns with sustainability initiatives and the performance expectations of modern, data-driven manufacturing.

‍Ready to experience the next generation of forming?
Schedule a demo or application review with our technical team today.

📩 Email: info@sutherlandpresses.com
🌐 Website: www.sutherlandpresses.com
📞 Phone: +1 (818) 787-8885
📍 Headquarters: Ventura, California, USA

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ENGINEERED FOR LARGE PART ACCURACY AND HIGH PRODUCTION RELIABILITY

For over 75 years, Sutherland Presses has delivered industry-leading forming solutions to manufacturers around the world. Our 4-Point Large Mechanical Stamping Presses are engineered for exceptional rigidity, precision, and long service life, purpose-built for automotive, appliance, and heavy-gauge stamping applications.

Press Capacities: 600 – 3,500 Tons
Build Times

• 600–2,000 Ton Models → 8–10 Months.
• 2,500–3,500 Ton Models → 12–15 Months.

BUILT FOR PERFORMANCE

4-Point Slide Design

• Provides maximum parallelism and minimal deflection under load.
• Ensures perfect die alignment and superior part accuracy.

Heavy-Duty Frame Construction

• Stress-relieved steel weldments or cast bodies for long-term stability.
• Massive bolsters and slides for high off-center load capability.

Precision Slide Guidance

• Eight-point full-length gibs with precision wear plates.
• Consistent slide motion for tight-tolerance production.

Advanced Drive Systems

• Crankshaft, eccentric, or link motion drive options.
• Optimized energy delivery and reduced snap-through shock.

INTELLIGENT CONTROL AND AUTOMATION

I-PRESS® LINK CONTROL SYSTEM

• Touchscreen-based control for stroke, speed, tonnage, and shut height.
• Integrated diagnostics, data logging, and Industry 4.0 connectivity.
• Seamless integration with coil feeds, transfers, and automation lines.

Smart Production Benefits:

• Increased throughput and uptime.
• Real-time performance monitoring.
• Simplified operation and setup.

DESIGNED FOR YOUR APPLICATION

Our 4-Point Mechanical Presses are ideal for:

• Automotive body and structural component.
• Progressive and transfer die operations.
• High-strength steel forming.
• Large panel and heavy-gauge parts.

WHY CHOOSE SUTHERLAND

• Over 75 years of  press-building experience.
• Global installations in more than 60 countries.
• Complete turnkey integration: feed lines, automation, transfer systems.
• Lifetime technical support and service network.
• Transparent project management with guaranteed build timelines.

YOUR NEXT PRESS PROJECT STARTS HERE

Partner with Sutherland Presses for proven power, precision, and performance, backed by industry-leading engineering and global support.

📞 Contact us todayto schedule a project review or plant visit.
🌐www.sutherlandpresses.com
✉️ info@sutherlandpresses.com

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Sutherland Presses has introduced a series of significant advancements across its core press technologies, reflecting the company’s continued commitment to improving productivity, part quality, and equipment longevity for manufacturers worldwide. These enhancements highlight the performance capabilities of the EHW Eccentric Mechanical Drive and the Servo Hydraulic Fluid Management System, two engineered solutions central to Sutherland’s press lineup. Together, they reinforce the company’s position as a leader in precision press motion and intelligent energy control for modern manufacturing.

Engineering for Today’s Manufacturing Challenges

Manufacturers today face heightened competition, tighter quality standards, and increasing pressure to improve efficiency. In this environment, the consistency of every stroke matters. Sutherland’s engineering approach integrates precise motion control, managed force delivery, and smart energy usage to maintain stable output across high-volume production.

The EHW Drive and Servo Hydraulic Fluid Management systems operate together to ensure continuous performance, repeatability, and operational efficiency, even in demanding environments.

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EHW Eccentric Drive: Power and Precision in Motion

The EHW Eccentric Mechanical Drive is the result of decades of refinement focused on achieving superior slide control and force transfer accuracy. Unlike conventional crankshaft mechanisms, the eccentric geometry used in the EHW enhances stability and motion precision at Bottom Dead Center (BDC), the point where part tolerance and forming integrity are defined. This capability makes the EHW ideal for applications where high accuracy, material flow, and part finish must be consistently maintained.

Key Advantages of the EHW Drive

• High torque output supports heavy-duty forming and stamping.
• Precision-machined eccentrics ensure highly accurate slide motion.
• Reduced frame deflection promotes longer die life and process stability.
• Smooth, quiet operation even under high load and speed conditions.
• Oversized bearings and rugged components extend press life.

Production Impact: These mechanical advantages support repeatable part quality, lower scrap rates, and extended tool and press life. By maintaining mechanical rigidity and motion accuracy, manufacturers benefit from reduced downtime and greater long-term productivity.

Servo Hydraulic Fluid Management: Efficiency with Control

The Servo Hydraulic Fluid Management System introduces a smarter, energy-efficient approach to hydraulic power control. Integrated with I-PRESS® controls, it adjusts pump speed, flow, and pressure dynamically based on real-time forming requirements, meaning power is only used when needed. This approach significantly reduces heat, noise, and energy waste while enhancing forming precision.

Operational Advantages

• On-demand power delivery minimizes heat, noise, and energy usage.
• Closed-loop feedback ensures repeatable force and stroke accuracy.
• Cleaner hydraulic operation reduces contamination and fluid breakdown.
• Advanced monitoring extends service life and reduces maintenance.
• Automation & Industry 4.0 ready for integrated production environments.

Result: The system provides high-precision forming, predictable results, and lower operating costs, making it a strong fit for manufacturers seeking both performance and sustainability.

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The Sutherland Standard: Performance You Can Count On

Combined, the precision of the EHW drive and the efficiency of the servo hydraulic system represent Sutherland’s core performance philosophy: reliability, accuracy, and durability in every production environment. With I-PRESS® integration, manufacturers can program motion profiles, force curves, and speed controls tailored to specific applications, supporting both process flexibility and long-term operational success.

• Designed for accuracy, durability, and uptime
• Seamless integration with I-PRESS programmable controls
• A clear value promise:

Power. Precision. Performance.
That’s the Sutherland Advantage.

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CONTACT US

📧 sales@sutherlandpresses.com
📞 +1-310-453-6981

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At Preformed Line Products’ (PLP) Arkansas facility, the maintenance team recently completed a critical repair with real-time support from Sutherland service technician Manny.

The project—replacing bearings and oil seals on the slide of a Mark-121 press—was identified during a scheduled Sutherland Preventive Maintenance Program (PMP) visit and documented through a photo-supported Red-Yellow-Green (RYG) report. With clear visuals, notes, and prioritized actions, the PLP team was able to plan parts and timing around production in advance.

During the PMP, Manny outlined the recommended repairs and coached the team on the safest, most efficient sequence to execute the work. When the repair began, he stayed available via text and phone—right down to a Saturday progress check-in—ensuring the job was completed safely, confidently, and on schedule.

Customer Testimonial

Maintenance Manager Robert Gilreath shared his appreciation for the support:

“Last week we began the process of replacing the bearings and oil seals on the slide portion of our Mark-121. Manny was here a few months ago to do our annual PM and recommended those things be changed and at the time walked me through the easiest process to successfully complete that task.

Manny was also readily available as we were tearing the machine down and through text and phone calls was able to answer any questions we had and provided all the necessary information for us to complete the job successfully. It means a lot to have such highly qualified people to be able to reach out to when we have questions or concerns. He even reached out on Saturday to see how the progress was going.

I wouldn’t have been able to confidently complete the job without his help. Sutherland has always been great to work with and I appreciate you all.”

The Sutherland Service Ethos

This story reflects the foundation of Sutherland’s service philosophy:

• Prepare customers to succeed
• Be available when it counts
• Follow through until the job is done safely and right

From proactive PMP recommendations to weekend follow-ups, Manny ensured PLP had everything needed—parts, process, and peace of mind.

How the Sutherland PMP Made the Difference

Sutherland’s PMP provides structured, visual, and actionable insight that helps maintenance teams plan effectively and avoid downtime:

• Photo-backed RYG findings: Clear color-coded reports identify immediate (red), planned (yellow), and confirmed-good (green) conditions. PLP’s wear items were flagged early with photos and technician notes to allow smart scheduling.
• Scheduled, systematic inspections: Visits align with production calendars and include automated reminders so no maintenance window is missed.
• Compliance-ready documentation: Reports include diagnostics, prioritized actions, and historical data to support OSHA and auditor requirements.
• Hands-on training every visit: Each PMP doubles as a coaching session, helping teams strengthen in-house maintenance capability.
• Lower total cost of ownership: Addressing small issues early—like seals or bearings—prevents costly teardowns and production losses later.

Power of Preventive and Predictive Maintenance

Disciplined preventive and predictive maintenance programs minimize unplanned downtime and extend equipment life.
According to FORGE magazine, PdM programs can reduce maintenance costs by 12%, improve uptime by 9%, and extend equipment life by over 20%.

Sutherland’s PMP delivers these results through real diagnostics, structured scheduling, and accountability, helping plants run safer and longer.

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Proven Results

Sutherland’s PMP success is well-documented.
A Fortune 100 manufacturer achieved 107 million strokes in five years with zero unplanned downtime by implementing Sutherland’s PMP protocol across 35 presses. Read full article here

Building Long-Term Capability

Beyond individual repairs, Sutherland helps customers build lasting maintenance capability. Through illustrated reports, coaching, and embedded best practices, teams gain confidence, efficiency, and independence—with expert support always one call away.

Where applicable, I-PRESS & Automation controls enhance this foundation with real-time diagnostics and performance analytics, allowing teams to identify trends before they impact production.

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Appreciation and Commitment

Sutherland extends sincere thanks to Robert Gilreath and the PLP Arkansas team for their partnership and trust. We’re proud of Manny’s dedication and the results achieved together.

Since 1946, our mission has remained the same:

Deliver service that drives uptime, safety, and long-term equipment health—for every make and model in your plant.

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Need Support or a PMP Quote?

• Expedite a service request or parts: https://www.sutherlandpresses.com/i-serve
• Request a PMP quote or sample RYG report:
  📧 service@sutherlandpresses.com | Info@SutherlandPresses.com

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KC Presses proudly introduces the DPS-FLST, a next-generation servo hydraulic gap-frame press featuring an innovative Front-Loading Sliding Table. This system is purpose-engineered to improve ergonomics, changeover efficiency, and operator access — all while maintaining the precision and reliability that KC Presses is known for.

Developed for high-precision forming applications, the DPS-FLST is available in models ranging from 100 to 2000 tons, offering a scalable solution for diverse production needs. From development labs and pilot lines to full-scale manufacturing operations, the press adapts seamlessly to a wide variety of forming processes.

By merging servo hydraulic motion control with an intuitive, data-rich interface, KC has created a press that embodies the company’s philosophy: practical innovation with a human touch. The DPS-FLST represents a new balance of accuracy, uptime, and energy efficiency, designed for modern plants that prioritize both productivity and sustainability.

Designed for Ergonomics and Throughput

At the core of the DPS-FLST is its Front-Loading Sliding Table, a hallmark of KC’s operator-first design approach. Unlike traditional press configurations that require operators to reach deep into the work zone, the sliding table brings tools and parts to the operator — improving visibility, safety, and overall efficiency.

This thoughtful mechanical layout enables:

• Faster, more consistent setups by reducing reach distance and improving line-of-sight access to tooling.
• Shorter nonproductive intervals between runs, helping maximize uptime in high-mix environments.
• Simplified housekeeping and better floor safety, since operators can clean, inspect, and adjust without contortion or risk.

The result is a work environment where operators spend less time adjusting and more time producing, with a measurable impact on both throughput and morale. In facilities where multiple setups occur daily, the DPS-FLST can significantly reduce total downtime across shifts.

Performance Highlights

The DPS-FLST’s servo hydraulic drive combines the responsiveness of servo motion with the power density of hydraulic systems. This hybrid approach delivers the performance and control demanded by today’s precision forming operations.

Key performance features include:

• High-speed precision control: Smooth, programmable motion ensures stability through approach, pressing, and decompression cycles.
• Energy-conscious design: Servo management reduces idle losses, lowers oil temperature, and supports consistent thermal conditions around the tooling.
• Enhanced repeatability: Advanced pressure and position control help maintain tight tolerances across long production runs.
• Low maintenance, high uptime: Simplified hydraulics and motion control logic minimize wear, enabling dependable operation shift after shift.

Together, these characteristics allow the DPS-FLST to deliver consistent quality parts while maintaining low operational costs — a hallmark of KC’s engineering philosophy.

I-PRESS Controls and Data Intelligence

The I-PRESS touchscreen control system powers the DPS-FLST, serving as the nerve center for the entire press. Designed for ease of use and insight-driven performance, I-PRESS gives operators and engineers full visibility and control over their forming processes.

Highlights include:

• Centralized setup management, where recipes and configurations can be stored, recalled, and adapted with a few taps.
• Real-time monitoring and analytics that visualize force, position, and cycle data for immediate feedback.
• Comprehensive process traceability, recording each stroke for quality documentation and compliance.
• Guided operation screens and contextual prompts that reduce training time and standardize performance across teams.

With I-PRESS, users can make faster, more confident adjustments while collecting the data they need for continuous improvement — bridging the gap between craftsmanship and digital manufacturing.

Safety and Compliance

Safety has been designed into the DPS-FLST from the ground up. The system employs a Category 3 PLd safety architecture, providing a robust framework for operator protection and regulatory compliance across global markets.

Key safety functions include:

• Integrated safe motion control to prevent unintended movement during setup or service.
• Controlled access points and interlocked guards that maintain security during operation.
• Clear fault diagnostics and status indication to enable rapid recovery after interruptions.
• A safety logic system harmonized with the front-loading table to preserve both accessibility and protection.

By uniting ergonomic innovation with rigorous safety design, KC Presses ensures that operators can work confidently and efficiently without compromise.

Capacity and Versatility

Available in configurations from 100 to 2000 tons, the DPS-FLST platform is versatile enough for light, delicate forming and heavy-duty production alike.
Its servo hydraulic foundation offers exceptional controllability for materials that require finesse — such as ceramics, composites, or fine powders — while maintaining the force and durability needed for industrial-scale operations.

The front-loading layout simplifies integration into existing work cells, whether operated manually or with robotic assistance. Its compact footprint and modular options make it ideal for both standalone workstations and fully automated production lines, supporting flexible plant design and smooth material flow.

Applications and Industries

The DPS-FLST is engineered for industries that demand precise forming, repeatable motion, and streamlined operator engagement, including:

• Ceramics: Controlled pressure profiles and stable dwell times for delicate green-body compaction.
• Powder Metallurgy: High repeatability and controlled compaction for parts requiring exact density and structure.
• Composites: Versatile motion control for layered or resin-based materials requiring nuanced forming curves.
• Advanced Manufacturing: From prototyping to full-rate production, ideal for environments emphasizing accuracy, data tracking, and fast changeovers.

The press’s flexibility enables manufacturers to diversify their product mix without major retooling, supporting agile production in competitive markets.

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Engineering the Future

KC Presses continues to set new standards in operator-focused, precision forming technology. The DPS-FLST represents the culmination of decades of experience in hydraulic and servo systems — now refined to meet the needs of smart factories and data-driven manufacturing.

This platform isn’t just a new press — it’s a next-generation forming solution that prioritizes:

• Operator comfort and safety
• Energy efficiency and sustainability
• Data transparency and control integration
• Long-term reliability and lifecycle value

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The DPS-FLST is more than an upgrade — it’s a rethinking of how presses can integrate human-centered design with high-performance forming.
Manufacturers seeking a solution that enhances productivity, consistency, and ergonomics will find in the DPS-FLST a press built for the future of modern production.

CONTACT

For detailed specifications, demonstrations, or configuration guidance, contact Ceramics@KCPresses.com.
KC Presses — Engineering the Future of Precision Forming.

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Los Angeles, CA – October 27, 2025– SUTHERLAND &KC PRESSES today announced new advancements in Servo Hydraulic Press technology designed to transform the dry pressing of ceramic components.

The company’s latest Servo Hydraulic systems, equipped with the intelligent I-PRESS® Control System, deliver unprecedented levels of energy efficiency, precision, and process flexibility—setting a new standard for high-performance ceramic production.

“Ceramic manufacturers face increasing demands for tighter tolerances, faster cycle times, and sustainable production,” said MarkSutherland of Sutherland & KC Presses. “Our Servo Hydraulic presses address these needs directly, combining ultra-precise control and major energy savings in a robust, industry-proven platform.”

Key Advantages for Ceramic Dry Pressing Applications

1. Superior Energy Efficiency
Unlike conventional hydraulic systems that run continuously, Servo HydraulicPresses operate on demand—activating only when pressure or motion is required.This results in up to 60% energy savings and drastically reduced heatgeneration, minimizing the need for large hydraulic reservoirs and coolingsystems. Lower power consumption means both cost savings and a smallerenvironmental footprint.

2. Precise Speed and Pressure Control
The Servo Hydraulic system provides real-time proportional control ofram speed and pressure through servo-driven pump technology. Pressing speedscan be optimized for each phase of the dry pressing cycle—filling, compacting,and ejection—ensuring uniform density and minimizing cracking or delaminationin ceramic parts. Pressure accuracy within ±0.5% ensures repeatability andconsistent product quality across every batch.

3. Advanced I-PRESS® Control Interface
At the heart of the system is I-PRESS® Control, an intelligenttouchscreen interface developed for flexible forming operations. The systemallows operators to program multi-stage speed, position, and pressure profiles;monitor performance metrics; and store up to 200+ part recipes. Real-timediagnostics, automatic calibration, and remote connectivity make setup,changeover, and troubleshooting fast and intuitive.

4. Faster Cycle Times and Reduced Noise
Servo motor to pump response enables instantaneous acceleration anddeceleration, achieving faster cycle times than traditional hydraulic presses.Additionally, the system operates more quietly, improving plant ergonomics andoperator comfort.

5. Flexible and Scalable Design
Servo Hydraulic presses are available in a wide range of tonnages andconfigurations, from single-acting laboratory presses to large multi-stationproduction systems. Their modular design supports integration with automatedmaterial handling, die filling systems, and robotic part removal—ideal forscaling up ceramic production capacity.

Applications

Servo Hydraulic presses are ideal for dry pressing of:

• Advanced ceramics for electronics, aerospace, and automotive applications.
• Technical ceramic parts such as substrates, insulators, and ferrites.
• Industrial components requiring high green strength and density uniformity.

About SUTHERLAND & KC PRESSES

SUTHERLAND & KC PRESSES is a global leader inhigh-performance press systems for metal forming, composite, and advancedmaterials manufacturing. With engineering and manufacturing centers in NorthAmerica, Turkey, Vietnam, Taiwan and China, the company specializes in ServoHydraulic, Mechanical press solutions. Its I-PRESS® Control System provides the most user-friendly, feature-rich press control platform in theindustry, delivering unmatched productivity, precision, and reliability.

Media Contact:
Tiffani Lewis
Marketing & Communications
SUTHERLAND & KC PRESSES
Email: Tiffani@SutherlandPresses.com
Phone: 1-310-453-6981

Website: www.sutherlandpresses.com

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For nearly eight decades, Sutherland Presses has earned a global reputation as a trusted and innovative partner to world-class manufacturers including Hi-Shear-Lisi, Stanley, ITW, Snap-On, Honda, Whirlpool, Magna, Pratt & Whitney, and MS Aerospace.

With press capacities ranging from 100 to 6000 tons, Sutherland delivers the performance demanded by leading manufacturers in forging, hot heading, and metal forming. Each press is engineered for precision, durability, and long-term value, ensuring reliable performance in the most demanding applications.

Hydraulic and Servo-Hydraulic Presses

Sutherland’s hydraulic and servo-hydraulic lines are engineered for complex forging, variable materials, and programmable motion. These systems deliver full tonnage throughout the stroke with energy-efficient performance and advanced die protection.

Key Features:

• Best for: Complex forging, variable materials, programmable motion
• Stroke Speed: Slower, fully programmable (via servo profiles)
• Tonnage Delivery: Full tonnage available throughout stroke
• Energy Use: On-demand, energy-efficient servo/hydraulic systems
• Die Protection: Advanced monitoring + programmable slow-downs at key positions
• Tool Setup: Programmable stroke depth, pressure, speed; minimal manual setup
• Frame Design: Rigid, compact designs with fewer mechanical linkages
• Part Consistency: Superior for variable jobs or net-shape forming
• Maintenance: Fluid management, seals, fewer mechanical wear points

I-PRESS® Control System Highlights:
✅Multi-point Stroke Profiles
✅ Programmable Pressure & Position
✅ Live Diagnostics
✅ Remote Connectivity (Ethernet/IP)
✅ Operator-Friendly Touchscreen UI

Mechanical Presses

Sutherland’s mechanical lines are designed for high-speed, high-volume applications such as hot heading and large production runs — delivering peak tonnage at the bottom of the stroke for exceptional repeatability.

Mechanical Forging Presses: 400 to 4400 tons

Mechanical Hot Heading Presses: 88 to 1200 tons

Key Features:

• Best for: High-speed hot heading, high-volume part runs
• Stroke Speed: Fast, fixed or cam-adjustable
• Tonnage Delivery: Peak at bottom of stroke
• Energy Use: Constant, motor runs continuously
• Die Protection: Integrated with I-PRESS (force sensors, stroke monitors)
• Tool Setup: Motorized slide adjustment; quick die change features
• Frame Design: Eccentric/crank/link systems, heavy-duty guidance
• Part Consistency: Excellent for known, repeatable jobs
• Maintenance: Lubrication, wear on linkages over time

‍I-PRESS® Control System Highlights:
✅Job Memory (200+ setups)
✅ Programmable Cams & Timing
✅ Safety Category 3 / PL-D
✅ Real-Time Tonnage Display
✅ Die Monitoring

I-PRESS® FORGE – The Next Generation of Control

To meet the evolving needs of modern manufacturing, Sutherland developed the I-PRESS® & Automation Control System — a PLC and software-based solution designed for Industry 4.0 integration.

This intuitive system simplifies user learning, setup, and navigation while eliminating the complexity found in traditional press controls. It provides a safer, smarter, and more scalable platform ready for future automation and data connectivity demands.

New R&D Center and Showroom Under Construction

Sutherland Presses is proud to announce the construction of its R&D Press Line Showroom in Ventura, California.
This new facility will serve as a hub for press innovation, technology development, and hands-on demonstrations, reflecting Sutherland’s ongoing commitment to engineering excellence and customer collaboration.

📖 Full Article: Sutherland R&D Design Center Under Construction

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CONTACT US

📧 sales@sutherlandpresses.com
📞 +1-310-453-6981

Send us bed size, stroke, daylight, target speeds, and preferred options to accelerate your proposal and shipment.

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Ventura, CA — October 16, 2025 — KC Press has announced two new servo-hydraulic gap-frame models—the CPS-30-ton and CPS-60-ton—expanding its precision metal-forming portfolio. Designed for high performance with efficient energy use, these presses deliver stronger control, reliability, and versatility for a wide range of forming and assembly tasks.

This launch underscores KC Press’s focus on practical innovation: compact machines that fit easily into existing cells, are intuitive to operate, and ensure consistent, repeatable results. The new models are available now through Sutherland & KC Press and authorized distributors.

Overview

The CPS-30 and CPS-60 combine servo-hydraulic power with an operator-friendly interface to accelerate setup and stabilize cycle-to-cycle quality.
Their compact gap-frame geometry provides front and side access for efficient loading and seamless integration with feeders or light automation.

At the core, I-PRESS® ECO Controls unify programming, storage, and recall of jobs—reducing variability in environments with frequent changeovers. The result: predictable throughput and a smoother path from first-article approval to sustained production.

‍Models Available

• CPS-30-ECO (30-Ton Servo Hydraulic Gap Frame Press)
• CPS-60-ECO (60-Ton Servo Hydraulic Gap Frame Press)

 Technology Highlights:

• Servo-Hydraulic Drive System
  
  • Quiet, energy-efficient operation.
  • Full tonnage throughout the stroke.
  • Closed-loop position and pressure control.
• I-PRESS® ECO Controls (Standard)
  
  • 7" or 10" touchscreen HMI.
  • Stroke, pressure, and speed programming.
  • Job recipe storage.
  • Fault diagnostics & production monitoring.
  • Energy-efficient standby mode.

Performance and Efficiency

A servo-driven hydraulic architecture adapts flow to real-time demand, cutting idle losses to lower energy consumption and reduce heat.
This extends fluid life, stabilizes thermal conditions around the die set, and enhances part consistency.

Precision motion profiles manage approach, press, dwell, and decompression phases with accuracy—protecting sensitive tooling and materials while keeping cycle times competitive for both standalone cells and line-based operations.

Controls and Connectivity

I-PRESS® ECO consolidates production functions into a single, intuitive interface that accelerates learning and maintenance response.

Key features include:

• Real-time diagnostics, stroke monitoring, and alarm clarity to reduce troubleshooting time and support audit readiness.
• Recipe memory for position, pressure, and speed profiles—enabling fast job recalls and consistent execution across shifts.
• Data logging and trend views to validate process windows and support continuous improvement.
• Open architecture for seamless integration with feeders, robots, and plant systems—supporting traceability and OEE visibility.

Gap-Frame Design and Serviceability

The rugged gap-frame structure provides generous access without sacrificing stability—ideal for tight spaces and smooth part flow.
Operators benefit from direct line-of-sight to tooling, which simplifies setups and improves safety.

Service-friendly layouts, labeled test points, and organized wireways streamline preventive maintenance.
Combined with standardized components, these choices reduce lifecycle costs and keep uptime high.

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Customer Perspective

“We’re excited to expand our product line with solutions that meet the evolving needs of our customers,”
said Tiffani Lewis, Director of Marketing at KC Press.

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“These new models offer the robust performance of traditional hydraulic presses with the speed and efficiency advantages of servo technology.”

This customer-centric approach ensures clear quoting, realistic lead times, and full support from commissioning through production ramp-up—helping users reach stable rates quickly and efficiently.

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Applications and Use Cases

Built for precision forming and assembly, the CPS-30 and CPS-60 provide motion control that protects both parts and tools across diverse operations.

Typical applications include:

• Press-fit, coining, embossing, trimming, light compression, and die tryout.
• NPI, sustaining production, and quality-critical work in electronics, automotive, medical devices, and general industry.

Availability and Ordering

The CPS-30 and CPS-60 are available now through Sutherland & KC Press and authorized distributors.
Standard configurations support rapid quoting and shorter lead times, with commissioning and training available upon request.

For pricing and lead time inquiries, contact sales@sutherlandpresses.com or visit www.SutherlandPresses.com.

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KC Press remains committed to delivering reliable, scalable forming solutions that align with modern manufacturing’s priorities—precision, uptime, and energy efficiency.

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Electronics manufacturers live on precision, repeatability, and uptime—and they’re measured on first-pass yield, time to PPAP/customer approval, and total cost over the machine lifecycle.

Sutherland and KC Presses address these metrics directly, helping EMS teams:

• Improve yield on thin metals and sensitive assemblies
• Reduce changeover time and utility spend
• Increase uptime with clear diagnostics and remote support

The result: higher productivity, faster approvals, and lower operating costs.

Controls-First Platforms for Electronics

Sutherland’s portfolio pairs modern servo-hydraulic cells for NPI and sustaining work with high-throughput mechanical stamping lines for volume production.

Across both, the I-PRESS® & Automation Control standardizes the operator experience—putting motion, pressure, temperature, and data under one unified system.
This makes it easier to develop, validate, and lock process windows—essential when managing short runs and rapid design changes.

Process Control for Delicate Metals

For shields, contacts, terminals, heat sinks, and frames made from thin copper, stainless, and aluminum foils, controlled motion is everything.

The I-PRESS® control allows users to program by:

• Position
• Pressure
• Speed

This minimizes burrs, avoids over-forming, and protects both parts and dies.

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Servo-hydraulic cells excel at low-speed bedding, dwell, and decompression, while mechanical lines deliver stable throughput once the recipe is proven.

Faster Changeovers, Faster Approvals

EMS operations thrive on rapid model changes and small batch runs.
Features like:

• Job memory and guided setups
• Recipe portability between presses
• Standardized screens, alarms, and die-protection logic

These reduce operator variability and ensure validated settings repeat from shift to shift and plant to plant—helping teams hit PPAP targets sooner and cut scrap during ramp-up.

Industry 4.0 Diagnostics and Remote Support

With real-time diagnostics, trend views, and data logging, process and maintenance teams gain full visibility to:

• Troubleshoot faster
• Document compliance for audits
• Track performance over time

Through secure remote support, experts can review alarms, valve actions, and sensor data in minutes—shortening MTTR and preventing unplanned downtime.

Lower Energy and Maintenance by Design

Advanced fluid management and servo drives cut idle losses, heat, and noise compared to conventional hydraulics—lowering utility bills while extending fluid and component life.

Maintenance is simplified with:

• Clear fault guidance
• Labeled test ports
• Common Tier-1 components

Together, these reduce lifecycle cost without compromising performance.

From NPI Cells to Volume Production

Whether you’re:

• Proving out a new design in a compact servo-hydraulic C-frame, or
• Running established programs on straight-side mechanical lines,

Sutherland and KC Presses provide a unified path from prototype to scale.

The outcome for EMS manufacturers:
✅ Consistent first-pass yield
✅ Shorter changeovers and PPAPs
✅ Lower energy and maintenance costs
✅ Higher uptime

All engineered for the realities of modern electronics production.

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CONTACT US

📧 sales@sutherlandpresses.com
📞 +1-310-453-6981

Send us bed size, stroke, daylight, target speeds, and preferred options to accelerate your proposal and shipment.

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If you need a compact, accurate press you can put to work this quarter, Sutherland has two proven 60-ton platforms available for quick delivery—with clear, no-surprise pricing.

Both presses are engineered for small-format production, toolroom support, and pilot runs—without sacrificing precision or durability.

WHAT’S IN STOCK

Two standard configurations are reserved for fast shipment:

CP-60 Hydraulic Gap Frame — $88,500
A versatile workhorse for press-fit, coining, embossing, trimming, light compression, and die tryout. Ideal for maintenance cells, R&D labs, and compact production environments.

CPS-60-ECO Servo-Hydraulic Gap Frame — $96,200
All the fundamentals of the CP-60 with the added benefits of servo-pump technology:

• Smoother motion and tighter low-speed control.

• Lower energy use, heat, and noise.

• Reduced operating costs with consistent cycle performance.

MODEL HIGHLIGHTS

CP-60 HYDRAULIC GAP FRAME

• Balanced fast approach/return with controlled dwell.
• Compact footprint, service-friendly design.
• Straightforward controls for easy operation.
• Applications: press-fit, staking, coining, embossing, trimming, light compression.

CPS-60-ECO SERVO-HYDRAULIC GAP FRAME

• Matches hydraulic flow to demand → reduced idle losses.
• Lower oil temperature + quieter operation.
• Smooth low-speed motion for bedding, dwell, decompression.
• Extends tool life and reduces service intervals.

SHARED ENGINEERING ADVANTAGES

Both presses are built on the same robust foundation:

• C-Frame Structure: Heat-treated, stress-relieved, precision-machined for low deflection and long die life
• Guidance System: Hardened ways with bushed guides ensure platen parallelism for part accuracy.
• Tier-1 Components: Bosch Rexroth hydraulics, Rockwell Allen-Bradley controls (Siemens optional), labeled ports for easy diagnostics.

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I-PRESS ECO CONTROLS & PRODUCTIVITY

• Recipe memory with programmable position, pressure, and speed.
• Built-in tonnage/pressure limits, alarms, and guided diagnostics.
• Open integration with feeders, robots, MES systems.
• Controlled press/dwell/decompression = stable part quality + faster changeovers.

SAFETY BY DESIGN

Built to Category 3, PL-d standards:

• Emergency stops, interlocked guards, and light-curtain readiness.
• Consistent safety logic across models → faster training, safer operation.
• On-screen fault guidance for quicker troubleshooting.

OPTIONS & APPLICATIONS

Available add-ons:

• Side-rolling guards, front light curtains.
• Die cushions, ejectors.
• Heated/chilled platens with temp monitoring.

Best suited for:
Press-fit • Staking • Coining/embossing • Light blanking/trimming • Composite/thermoplastic trials • R&D & toolroom support

DELIVERY, SUPPORT & PRICING

• Limited allocation for quick delivery
• U.S.-based service + remote diagnostics via I-PRESS
• Prices shown = ex-works base machines (taxes, freight, installation quoted separately)
• Quotes specify voltage, stroke/daylight, bed/slide sizes, guarding, and selected options

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NEXT STEP

Ready for a 15-minute spec check and a one-page quote?

📧 sales@sutherlandpresses.com
📞 +1-310-453-6981

Send us bed size, stroke, daylight, target speeds, and preferred options to accelerate your proposal and shipment.

‍

Unified Control Across Your Press Fleet

I-PRESS® & Automation unifies Sutherland’s servo-hydraulic and mechanical stamping presses under a single, intuitive control system. Operators, engineers, and maintenance teams all work from one framework, programming motion and pressure profiles across position, pressure, and speed with up to seven programmable changes per stroke. Key capabilities include:

• Adjustable dwell times and programmable cushions to stabilize flow and protect geometries.
• Job and recipe memory to recall validated setups in seconds.
• Consistent performance across shifts, tools, and product families.

This unified model reduces downtime, improves flexibility, and boosts first-pass yield across the press fleet.

Servo-Hydraulic Efficiency: Smoother Forming, Lower Heat

On servo-hydraulic presses, I-PRESS® drives closed-loop, servo-controlled pumps that match flow to real-time demand rather than dumping excess flow across relief valves. This ensures smoother forming, faster response, and dramatically lower noise and heat generation.

Plants routinely see up to 80 percent energy savings compared to conventional hydraulics, while also benefiting from cooler oil, more stable clearances, and longer component life. For advanced applications such as composite curing, deep draws, or large-area forming, optional four-corner level monitoring maintains platen parallelism, protecting tooling and ensuring dimensional accuracy.

Mechanical Press Intelligence

On mechanical presses, I-PRESS® orchestrates speed windows, tonnage monitoring, and die protection functions that safeguard tooling while maximizing throughput. Precise automation handshakes synchronize coil feeders, transfer systems, and end-of-line devices with the press cycle, reducing idle time and eliminating unnecessary slowdowns.

By combining intelligent monitoring with coordinated automation, I-PRESS® helps extend die life, minimize toolroom interventions, and keep production running smoothly.

Industrial-Grade Platforms and Safety

I-PRESS® is built on Rockwell Allen-Bradley architectures, with Siemens and Omron options available to match plant standards and spare part strategies. Safety is fully integrated at Category 3 / PL-d performance levels, incorporating redundant safety channels and press-specific interlocks designed for clutch-brake circuits and servo axes. Key safeguards and design features include:

• Safe speed, safe position, and safe stop functions.
• Seamless integration with light curtains, interlocked gates, and area scanners.
• Redundant safety channels and certified safety I/O for reliability.
• A role-based HMI that separates recipe management, diagnostics, and configuration.

This architecture ensures operator protection, reduces nuisance trips, and provides a structured, secure environment for both production and maintenance teams.

Integration, Data, and Remote Support

I-PRESS® simplifies integration with the wider pressroom ecosystem, including robots, conveyors, quick die change carts, feeders, transfer systems, and heated platens. The platform enhances performance through:

• Standardized handshakes and clear state models that reduce custom coding.
• Condition monitoring with stroke-by-stroke data capture.
• Secure remote connectivity for diagnostics, updates, and collaborative troubleshooting.

These capabilities accelerate commissioning, shorten repair cycles, and provide a strong foundation for continuous improvement.

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Energy, Sustainability, and Cost of Ownership

Efficiency gains with I-PRESS® go beyond utility savings. By minimizing bypass losses, reducing idling waste, and flattening demand spikes, servo-driven hydraulics reduce the need for oversized chillers or oil coolers.

Lower heat and vibration extend the life of seals, hoses, and valves, while smoother motion reduces shock on mechanical linkages and bearings. Predictive maintenance routines leverage machine telemetry to issue timely service alerts, helping manufacturers plan interventions that deliver the most value. Over time, these efficiencies lead to higher OEE, fewer unplanned stoppages, and a safer, calmer production environment.

Operator Experience and Training

A control system is only as effective as its interface, and I-PRESS® is designed for clarity and governance. Role-based access ensures that operators can run and adjust recipes confidently while engineers dive into advanced tuning without compromising safety. Ease of use is supported by:

• Wizards that guide cushion setup, dwell adjustment, and speed windows.
• Visual indicators mapping crank angle, pressure curves, and real-time tonnage.
• Recipe management with version control, approvals, and rollback.

Training accelerates because concepts are transparent, documentation is contextual, and diagnostics are written in plain language instead of cryptic codes.

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From Prototype Cell to 6000-Ton Production

Whether supporting prototype cells or full-scale production lines, I-PRESS® & Automation provides a unifying control strategy that improves precision, protects tooling, and raises overall equipment effectiveness.

Servo-hydraulic presses gain smoother motion and dramatic energy savings, while mechanical presses gain speed windowing, die protection, and synchronized automation for greater throughput.

With industrial-grade control platforms, Category 3 PL-d safety, remote connectivity, and complete data visibility, I-PRESS® enables manufacturers to standardize across fleets, accelerate project launches, and achieve measurable cost-of-ownership benefits from 60 to 6000 tons.

Contact

🌐 Web: www.SutherlandPresses.com
📧 Email: CompositeCrew@SutherlandPresses.com
📞 Phone: 1-310-453-6981

Press On & Forge Ahead. With Sutherland and KC Presses.

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‍Controls First: Purpose-Built for Fast-Moving Composite Programs

Composite programs move fast—specs tighten, materials evolve, and tooling windows shrink. That’s why the Sutherland family of presses, including KC Presses, is built with a controls-first approach that unifies mechanics and motion.

From compact servo-hydraulic C-frames to large four-post and straight-side compression systems, our portfolio is engineered to keep parts consistent and cycles short—without adding complexity to the line.

By pairing proven press structures with I-PRESS® & Automation and four-corner level monitoring, teams gain predictable process windows across jobs and shifts. The results are measurable: better laminate thickness control, cleaner fiber architecture, and repeatable consolidation—even when tools run hot and loads vary across the platen.

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Process-Ready Platforms for Modern Composites

Our lineup is designed for the applications composite manufacturers run every day:

• Compression molding
• Hot/warm forming
• HP-RTM
• Stamp forming of thermoplastics
• Diaphragm/forming trials

DPS Four-Post presses provide excellent bed/slide parallelism and access for large tools. HPS Straight-Side and HUX Series presses deliver the rigidity and slide guidance needed for demanding parts and molds.

This platform strategy lets teams scale from development to production with common controls and a shared options menu. Whether installing a single cell or a multi-press line, the same core architecture supports cushions, heated platens, and automation handshakes—reducing commissioning time and simplifying support.

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I-PRESS® & Automation: Motion, Pressure, Temperature, Data—Together

I-PRESS® integrates motion, pressure, temperature, and data into one environment. Engineers can build, validate, and lock recipes quickly with programmable profiles for approach, forming, dwell, and decompression—all in a single stroke.

For teams standardizing across plants, common HMI logic, job libraries, and diagnostics shorten training and reduce variability. Recipe portability ensures that a validated process in one facility can be reproduced in another with confidence—accelerating launches and tightening quality loops.

Precision Leveling You Can See: Four-Corner Monitoring

Parallelism is critical in composites. The four-corner level monitor provides real-time feedback at each corner, visualized on-screen to verify platen alignment at contact and at bottom dead center under load. This visibility turns parallelism from a “black box” into a controllable parameter.

When paired with servo-hydraulic packages and proportional valves, active control maintains parallelism during consolidation and cure windows. The payoff: fewer surprises, less fiber wash, reduced resin pooling, and tighter thickness variation—especially on large-format tools and asymmetric layups.

Fluid Control You Can Trust: Smooth, Quiet, Efficient

Hydraulic performance is anchored by Bosch Rexroth fluid management with servo-driven pump options. Benefits include:

• Smooth motion profiles
• Lower noise and heat
• Energy savings (duty-cycle dependent)

The fluid circuit is designed for reliability and serviceability, with clear diagnostics and maintenance-friendly layouts. Faster response, stable pressures, and consistent flow translate into repeatable parts and fewer process interruptions.

Safety and Uptime by Design

Every press is built on a Category 3 / PL d safety architecture, combining robust hardware with intuitive, on-screen guidance for operators and maintenance teams.

Integrated diagnostics, remote support enablement, and preventive maintenance programs reduce unplanned downtime. Frames are FEA-engineered and heat-treated for stability, while guidance systems maintain alignment over time and temperature—protecting tools, improving part quality, and extending productive life.

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From Spec to Recipe: Faster Validation, Shorter Cycles

With I-PRESS®, programmable motion and pressure profiles make it simple to segment each stroke. Engineers can:

• Guide resin flow and fiber consolidation
• Iterate rapidly
• Validate process windows
• Store full recipes for repeatable results across shifts and sites

The combination of precise motion control and active leveling shortens trials and keeps cycle times competitive. As materials or specifications evolve, teams can adjust profiles without retooling the entire cell.

Proven Platforms, Clear Path to Production

• DPS Four-Post: Access, parallelism, and versatility for large tools
• HPS Straight-Side & HUX Large-Tonnage: Rigidity and accuracy for demanding parts and molds
• Compact Servo-Hydraulic C-Frames: Ideal for auxiliary operations, pilot runs, and space-constrained forming cells

Open architecture simplifies integration with robots, feeders, and MES/ERP systems. Job libraries and data logging support continuous improvement—a clear path to control fidelity, parallelism, and reliability without added complexity.

Contact

🌐 Web: www.SutherlandPresses.com
📧 Email: CompositeCrew@SutherlandPresses.com
📞 Phone: 1-310-453-6981

Press On & Forge Ahead. With Sutherland and KC Presses, composites perform with confidence.

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Challenge

Whirlpool’s Michigan R&D Center needed a fullcapability, 400-ton servo hydraulic press to support rapid prototyping,tooling trials, and material development—inside a lab bay capped at just 14feet of ceiling height.

Beyond the envelope constraint, the team required:

• Quiet operation.
• Clean service access.
• Full data capture to document trials and iterate quickly.

Our Approach

Sutherland’s Custom Solutions Group partnered with Whirlpool’s engineering, facilities, and EHS teams to engineer a low-profile,high-rigidity press package that meets the performance brief without compromising safety, serviceability, or accuracy.

What We Designed and Delivered

Low Profile HD2 Frame Architecture

• Heat-treated, welded steel frame engineered via FEA to meet JIS 1st class deflection standards.
• Eight-point, full-length taper wedge slide guidance with high compression bronze liners for parallelism and tool life.
• Short stack crown design with twin main cylinders, optimized for overall height while preserving guidance length and rigidity.

Compact Servo Hydraulic Powertrain

• Servo Drive Fluid Management (SDFM): high-efficiency servo motor driving a Rexroth high-pressure pump for responsive flow on demand and 50–70% energy savings vs. conventional hydraulics.
• Manifold-mounted, dual safety-rated control valves with local test ports; gun-drilled manifolds minimize piping and leak points.
• Remote-mount hydraulic tank and heat exchanger on a sidecar skid at floor level for service access without overhead clearance.

Height-Smart Layout and Service Access

• Remote-mounted Main Electrical Panel (MEP) with Lexan viewing windows and temperature control, located on a side wall within conduit/cable length limits.
• Swing arm Master Operator Station (MOS) with I-PRESS® HMI to keep the operator envelope compact.
• Optional shallow pit (or no-pit configuration) with low-profile bolster and removable riser blocks to adjust daylight for different tools without exceeding the 14′ cap.
• Roll-out die carts sized for the lab aisle, maintaining quick change capability in     a tight footprint

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I-PRESS® & Automation Controls with AI Intelligence

• Built on Allen Bradley hardware; Cat 3, PL d safety architecture with integrated diagnostics.
• Multi Point Edit: program position, speed, and pressure up to 7 times in one stroke—ideal for deep draws, coining, and complex formability studies.
• Real-time tonnage curves, position plots, and sensor I/O; data logging for traceability and DOE work.
• Optional four-corner level monitoring for mold closure and parallelism verification in composite or precision tooling trials.
• Remote connectivity (secure VPN) for off-site support, updates, and collaborative troubleshooting.

Lab-Friendly Utilities and EHS (Environment, Health & Safety)

• Acoustic treatment and servo pump duty cycle minimize dB levels.
• Vibration isolation pads sized to floor loading; no special foundation required in the no-pit configuration.
• Integrated light curtains, side barrier guards, and safety slide locks; I-PRESS intelligent muting during upstroke improves productivity without compromising safety.
• Clean fluid management: electronically monitored filtration, high/low tank level sensors, and easy-access cleanout panels to reduce maintenance time

Results

• Full 400-ton forming capability within a 14-foot ceiling envelope, with preserved daylight and stroke for R&D versatility.
• Faster, cleaner changeovers via recipe-driven jobs and low-profile die exchange.
• Lower energy consumption and heat load thanks to SDFM and smart manifolds—ideal for lab environments.
• Quantitative, repeatable trials with complete data capture for engineering reports and customer reviews.
• Service-first design: all routine maintenance performed at floor level—no ladders or     overhead access needed.

Why It Works

Tight spaces usually force compromises. We refused to trade height for accuracy or rigidity. By re-engineering the crown, relocating power and controls to sidecar skids, and leveraging our eight-point guidance, we kept the critical geometry long and stable while compressing everything else.

The result: a lab-ready, production-grade press that runs like a full-height machine.

About Sutherland Custom Solutions

For more than 75 years, Sutherland Presses has helpedcustomers “Press On & Forge Ahead” with:

• Rigid, low deflection frames.
• Eight-point slide guidance.
• Patented I-PRESS® & Automation controls.

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Our Custom Solutions Team specializes in:

• Low profile and retrofit applications.
• Composite molding (heated platens, four-corner level control).
• Turnkey automation (feeds, transfers, conveyors, cushions).
• Safety and control upgrades to Cat 3/PL d.
• Energy-efficient servo hydraulic packages.

Have a space, power, or process constraint?

‍We’ll tailor the press to the job—and the room.
Let’s engineer your next solution.

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📩 To schedule a project or service visit, contact Info@SutherlandPresses.com or call +1-310-453-6981. More details at www.sutherlandpresses.com.

COAST-TO-COAST EXPANSION

In recent weeks, crews have brought new capacity online in Ohio, Michigan, Indiana, Tennessee, California, Washington, and Oregon, while parallel projects ramp in Canada and Mexico.

This cadence speaks to a proven formula carried by a family-owned company since 1946:

• Disciplined execution.
• Controls-first engineering.
• Relentless focus on uptime, safety, and operator confidence.

For manufacturers in metal forming, automotive, aerospace, forging, and composites, the result is tangible productivity now and a scalable foundation for the future. Customers are already experiencing:

• Faster time-to-first-part.
• Smoother changeovers.
• Quality validated at startup and sustained through lifecycle support.

TURNKEY APPROACH TO INSTALLAITONS

‍Behind each startup is a risk-reducing, timeline-compressing approach:

• Integration: Mechanical and servo-hydraulic presses, automation, and I-PRESS® control commissioning in one coordinated rollout.
• Validation: Documented run-off to prove performance in speed, tonnage, parallelism, and part quality.
• Training: Hands-on instruction tailored to operator tools, parts, and maintenance routines.
• Safety: Every installation validated to CAT-3 and PLd standards.

By combining technology, intelligent controls, and pragmatic training, Sutherland Presses ensures complex launches become repeatable, manageable processes that slot seamlessly into existing plant routines.

IMMEDIATE PAYOFF FOR PRODUCTION LEADERS

Customers report measurable wins in:

• Reliability.
• Changeover efficiency.
• Downtime reduction.

Notably, I-PRESS® encodes best practices into every shift, making smart work the default.

Faster ramp-ups compressing time to steady-state throughput

• Reduced unplanned downtime with predictive diagnostics and fault isolation.
• Smoother changeovers via saved recipes and job memory.
• Programmable motion profiles tailored to part geometry and material.
• On-screen troubleshooting guidance.
• Actionable data logging for continuous improvement and audit readiness.

SERVO HYDRAULIC ADVANTAGE

At the heart of many new lines are Sutherland Servo-Hydraulic Presses, engineered for:

• Power density
• Precision
• Long-life reliability under demanding duty cycles

These presses unite the responsive control of a servo system with the stout power of hydraulics, all under the user-first I-PRESS® interface.

Key Advantages:

EXCECUTION AS THE DIFFERENTIATOR

What ultimately sets Sutherland apart is execution. The company’s experienced crews bring project planning discipline to every installation, and that precision translates into shorter setup times, smoother first shifts, and cleaner handoffs. By working in tight coordination with plant teams, staging, rigging, power-up, and trial runs are sequenced to minimize disruption. Flexible scheduling further ensures that production commitments remain intact.

This disciplined approach applies equally to greenfield lines, phased upgrades in high-volume automotive environments, or aerospace projects where dimensional accuracy and traceability are paramount. Across every industry served, customers know they can rely on consistency: the same people, the same process, and the same commitment to results.

A STRAIGHTFORWARD PATH FORWARD

For plants planning their next step, Sutherland offers a process built for speed, accountability, and measurable outcomes. Each engagement begins with a clear assessment of current assets and production goals, followed by application engineering that aligns press, automation, and controls with part requirements. Timelines are mapped with defined milestones and validation criteria, while installation planning covers rigging, utilities, and safety readiness. On-site commissioning includes operator training and full CAT-3/PLd safety validation, and every project closes with a documented run-off that confirms speed, tonnage, parallelism, and quality.

From there, performance is sustained with ongoing service, preventive maintenance programs, and rapid-response repair capabilities. The goal is not only to deliver an installation but to ensure long-term productivity and peace of mind.

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A Heritage of Innovation

Since 1946, Sutherland Presses has advanced mechanical, servo hydraulic, and forge presses that win on reliability and precision. Backed by training, OEM parts, and lifecycle service, the company sustains plant performance worldwide.

Today, as manufacturers demand higher OEE, greater efficiency, and the confidence to form new materials, Sutherland’s formula continues to meet the moment.

The calendar is filling fast—secure your slot, keep your lines moving, and let Sutherland help you Press On and Forge Ahead.

📩 To schedule a project or service visit, contact Info@SutherlandPresses.com or call +1-310-453-6981. More details at www.sutherlandpresses.com.

The story of presses begins with the most fundamental manufacturing act: shaping material by force. For thousands of years that force was delivered by muscle—smiths hot-forged iron with hand hammers and simple tools.

As communities organized around waterpower in the late Middle Ages, cam-driven helve hammers and trip hammers multiplied a human’s output, establishing the first mechanized metalworking “presses.”

By the Renaissance, screw presses—adapted from olive and wine pressing—were applied to coining and early metal forming. Their mechanical advantage produced greater uniformity and repeatability than a hammer could.

The Industrial Revolution then transformed forming pressure from intermittent and manual to continuous and mechanical.

Nasmyth’s steam hammer (1839) enabled larger forgings with controllable blows; Joseph Bramah’s hydraulic press (1795) turned fluid power into a reliable, scalable source of force. Bramah’s principle—force multiplication through fluid pressure and area—still underpins modern hydraulic presses.

In the late 19th and early 20th centuries, the rapid growth of sheet steel use in appliances and, most significantly, automobiles created a new production logic: high-speed, high-repeatability stamping.

Flywheel-driven mechanical presses with crank or eccentric drives, progressively guided slides, and increasingly rigid frames emerged as the backbone of mass production. Progressive dies and transfer tooling allowed multiple operations in a single press stroke, multiplying output while elevating the importance of press rigidity, parallelism, and slide guidance to protect tooling and control quality.

After World War II, the interplay between metallurgy, bearings, and fabrication matured presses further. Straight-side frames reduced angular deflection under load compared with open C-frames, making tight tolerances possible at higher speeds.

At the same time, forging technology advanced with closed-die presses and screw presses paired to controlled heating, producing parts with excellent grain flow and strength. The second half of the 20th century also saw hydraulic presses become indispensable for deep drawing, coining, and jobs requiring full tonnage throughout the stroke—something mechanical presses deliver only near bottom dead center.

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Controls were the quiet revolution. Early presses were governed by cam timers and hardwired relays. As safety requirements increased and automation proliferated, electronic controls replaced electromechanics, and then programmable logic controllers (PLCs) replaced hardwired logic altogether.

Human–machine interfaces (HMIs) made setups faster and more visual. As standards such as Category 3 and Performance Level d took hold, safety became an engineered architecture rather than an afterthought. Integrated safety PLCs, light curtains, redundant valves, and monitored interlocks became standard, reducing risk while improving diagnostics and uptime.

The 21st century has added two accelerants. First, servo technology—applied to hydraulics through servo-pumps and to mechanical presses through servo drives—gave users precise control of motion and tonnage profiles, not just cycle speed. In hydraulic presses, multi-point speed and pressure profiles within a single stroke improved forming, reduced scrap, and protected surface finish.

In mechanical presses, servo drives enabled programmable stroke shapes for difficult materials and complex dies. Second, connectivity and analytics changed the way presses are run and maintained. PLCs integrated with enterprise networks, HMIs became thin clients for data-rich operations, and condition monitoring turned maintenance from reactive to predictive.

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While metals drove the early narrative, composites—both thermoset and thermoplastic—created new demands for presses. Compression molding dates back a century, with early thermosets like Bakelite.

As glass and carbon fiber reinforcements became common, matched-die compression molding, sheet molding compound (SMC), and bulk molding compound (BMC) took off in automotive and appliance. In aerospace, autoclaves dominated for decades, but presses increasingly handle high-pressure consolidation for specific parts and thermoplastic laminates where cycle time matters.

Modern composite presses require heated platens for controlled temperature ramps, high daylight for thick tools, long strokes for draw and de-mold, and—critically—excellent platen parallelism and four-corner level control to ensure uniform thickness and fiber volume fraction. Sensors and controls must orchestrate pressure–temperature–time profiles while protecting expensive molds.

Across both metals and composites, the physics have not changed: rigidity, minimal deflection, repeatable motion, and reliable control determine part quality, tool life, and throughput. What has changed is the toolkit: servo motion, safety-engineered controls, four-corner leveling, guided slides, and data-driven diagnostics. The press is no longer an isolated machine; it is the orchestrator of a cell with feeds, transfers, cushions, heaters, and sensors.

This evolution is the context in which Sutherland Presses has built its legacy. Since 1946, Sutherland has focused on high-performance mechanical, servo-hydraulic, hydraulic, and forge presses across North America, combining robust frames and slide guidance with modern control architectures.

The company’s “Controls First Philosophy” is embodied in the I-PRESS control platform, based on Allen-Bradley or Siemens hardware, with safety engineered to Category 3 and Performance Level d. That means safety, motion, and automation are designed as one system, with integrated PLC/HMI, die protection, real-time tonnage monitoring, and data capture that align with international standards.

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For metal stamping, Sutherland’s mechanical and servo-hydraulic lines prioritize frame rigidity, minimal deflection, and long-life guidance—essentials for progressive and transfer work.

For forging and fasteners, its high-tonnage solutions bring the consistent force and durability required for closed-die operations. In composites, Sutherland has highlighted capabilities at events like CAMX, showcasing servo-hydraulic presses designed for compression molding: long strokes, high daylight, robust frames with 8-point full-length slide guidance, and optional four-corner level monitoring to maintain platen parallelism under load.

Systems are available with major fluid power components (such as Rexroth) and configurable mold areas for large-format parts, with published examples including a 3300 US ton, four-cylinder configuration and offerings ranging from 200 to 10,000 tons for composite applications. Throughout, controls integration is central: I-PRESS manages multi-point speed and pressure profiles, logs process data for audits, and supports remote diagnostics to reduce downtime.

What ties the long arc of press history to Sutherland’s present offering is a consistent engineering ethos:

Mechanical integrity first. Heavy steel frames, stress-relieved and precision machined, deliver the rigidity and minimal deflection that quality and die life demand.

Guidance and alignment matter. Full-length slide guidance and parallelism protect tooling, reduce scrap, and support higher speeds with less vibration and snap-through impact.

I-PRESS Controls as an equal pillar. PLC/HMI platforms built on mainstream hardware, with safety at Cat 3/PLd, simplify service, speed training, and integrate cleanly with feeds, transfers, heaters, cushions, and plant networks.

Data for decisions. Real-time diagnostics, alarms, and analytics enable predictive maintenance and continuous improvement.

Application-specific motion. Servo-hydraulic profiles or servo drives adapt stroke shapes and pressures to the material and tool, whether deep drawing steel or consolidating thermoplastic laminates.

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Lifecycle partnership. Turnkey installation, training,maintenance programs, and responsive parts/service ensure the press keepspaying back for decades.

As manufacturers push into lighter, stronger materials,tighter tolerances, and more traceable production, expectations of presses willcontinue to rise. The winning machines will look like the best of thepast—stiff, square, and reliable—enhanced by modern safety, motion, andintelligence. That is the space Sutherland Presses has chosen to lead: marryingnearly eight decades of press-building heritage with advanced controls,composite-ready platforms, and customer-first service.

If your roadmap calls for upgrading stamping, launching acomposite line, or modernizing controls, Sutherland’s portfolio spans the needsof today’s pressrooms with the reliability and insight required for tomorrow’s.Press on and forge ahead—with equipment and controls designed for the nextchapter of metal and composite forming.

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📩 For more information or to request a brochure, contact us today at info@sutherlandpresses.com or call us at +1-310-453-691.

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Team Sutherland

THE PROBLEM WITH TRADITIONAL PRESS CONTROLS

In the late 1990s, Mark Sutherland, a seasoned expert in the metal forming industry, attended the EuroBLECH trade show in Hannover, Germany. Among massive machines from top manufacturers in Germany, Japan, and Italy, one issue stood out: the press control systems. These control panels were overly complex, intimidating, and clearly designed by engineers for engineers. Even for someone like Mark, with decades of experience, the systems were difficult to navigate.

A SIMPLE QUESTION THAT SPARKED INNOVATION

Amid the noise and mechanical spectacle, Mark had a transformative thought: “What if a press control could be welcoming, easy to use, and even a bit fun?” That question sparked a journey that would eventually reshape the press control industry. Mark envisioned a future where operators of all experience levels could safely and confidently manage even the most advanced machinery.

DESIGNING A USER-FIRST CONTROL SYSTEM

Returning home from the trade show, Mark began developing a new kind of press control system—one designed not around the machine, but around the person using it. He adopted a philosophy he called the “EEE” principle: Engage, Entertain, and Educate. With this foundation, he and his team began work on what would become a revolutionary interface: I PRESS.

INTRODUCING I PRESS: DESIGNED FOR PEOPLE

The I PRESS control system was built with a large, intuitive touchscreen interface and a software-based architecture compatible with industry-standard platforms like Rockwell Automation (AB), Siemens, and Omron. Unlike rigid legacy systems, I PRESS was designed for flexibility, user engagement, and adaptability across a wide range of press types—from mechanical and servo-hydraulic to forge presses.

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BUILT FOR SAFETY, SIMPLICITY, AND FUTURE GROWTH

Over time, I PRESS evolved to meet and exceed international safety benchmarks, including Category 3 and Performance Level D (PL-D). More importantly, its architecture allowed for seamless updates through software—eliminating the need for costly chip replacements. This future-ready approach made I PRESS a practical and forward-thinking investment for manufacturers.

POWERFUL FEATURES THAT IMPACT PERFORMANCE

I PRESS was more than just user-friendly—it was packed with intelligent features tailored for real-world production environments:

• Intuitive touchscreen interface
• 200+ job memory with searchable alpha-numeric names
• 130+ monitored press faults with built-in guidance
• Real-time data collection and Industry 4.0 readiness
• Compatibility with Rockwell AB, Siemens, and Omron
• Remote diagnostics and support
• Expandable for future needs
• Integration with feeders, robotics, and transfer systems
• High-level safety compliance
• Programmable cams, die protection, and tonnage monitoring

RETROFITS FOR ANY BUILDER OF PRESSES

One of the standout advantages of I PRESS is its adaptability. The system is available for retrofitting older presses—even those built by other manufacturers. This makes it an excellent solution for shops looking to modernize without replacing entire machines. By upgrading controls alone, manufacturers can significantly improve safety, reliability, and performance.

TRANSFORMING PRESS OPERATIONS GLOBALLY

Mark Sutherland’s commitment to operator-focused design didn’t just improve press controls—it transformed the way companies around the world think about equipment usability. Today, I PRESS stands as a leading control solution in the global press market, setting a benchmark for simplicity, smart technology, and long-term value.

A LEGACY OF INNOVATION

From a single moment of inspiration on the trade show floor to an industry-changing technology, the invention of I PRESS proves that the best ideas come from truly understanding the user. Mark Sutherland’s legacy lives on in every machine running this powerful, practical, and people-first control system.

The manufacturing rumor mill has been humming, and for good reason. KC Presses, the private-label division of Sutherland Presses, has rolled out a next-gen family of servo-hydraulic workhorses that are turning heads across the industry

Backed by more than seventy-five years of metal-forming pedigree, the new CPS, DPS, and HPS Series promise to compress lead-times, operating costs, and maintenance headaches all at once. Early adopters report double-digit throughput gains and near-instant ROI, confirming that the servo-hydraulic era has officially arrived.

ENGINEERED FOR PEAK PERFORMANCE

Every KC press begins its life in a virtual foundry of finite-element analysis where stresses are mapped, eliminated, and optimized. Chamfered, heat-treated steel columns deliver negligible frame deflection even at fifteen-hundred-ton loads, preserving die life and part accuracy.

Eight-point full-length taper wedges keep the slide honest while the Rexroth high-pressure pump drives tonnage curves once reserved for mechanical giants.

The result is mechanical precision with hydraulic versatility, all wrapped in a compact footprint that frees up valuable floor space for revenue-generating operations.

INTELLIGENT CONTROL WITH I-PRESS 5.0

Operator intuition meets Industry 5.0 sophistication on the ten-inch Panel View HMI. Rockwell Allen Bradley architecture guarantees global part availability and cybersecurity compliance. Job memory stores motion, pressure, and speed profiles, slashing changeover time from hours to minutes.

Real-time analytics flag anomalies before they touch quality, enabling predictive maintenance schedules that keep production lights green. Virtual oscilloscope view captures slide curve and pressure in microseconds for instant on-press tuning.

FLUID MANAGEMENT THAT THINKS AHEAD

Hydraulics are often the silent saboteur of uptime; KC neutralizes the threat with its Bosch Rexroth dual-circuit FMS. Gun-drilled manifolds with test ports sit above the tank for walk-up access, not crawl-under frustration.

Electronically monitored filters talk directly to the controller, issuing alerts long before contamination becomes scrap. High-speed prefill valves, chrome-finished main cylinders, and servo-driven pumps cut energy draw up to thirty percent on each cycle. Whisper-quiet operation at under seventy-five decibels keeps the shop floor OSHA compliant and conversation-friendly.

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FRAME RIGIDITY YOU CAN MEASURE

Press accuracy lives or dies on frame stability. KC straight sides are built to Japanese Industrial Standards with elongation values that rival monolithic cast bodies. That stability trickles down to tooling, extending sharpening intervals and reducing die change interventions. Add the optional quick-roll tables and you can stage, swap, and restart in record time, all while preserving alignment integrity across multiple shifts.

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SAFETY, SPEED, SUSTAINABILITY

Performance Level D and Category 3 guarding come standard, but KC did not stop there. Dual safety valves, redundant light curtains, and torque-off verification protect people and throughput simultaneously.

Regenerative drive logic recovers kinetic energy on every decel, feeding it back to the grid or secondary systems. Oil temperature is kept in the sweet spot by an oversized heat exchanger, prolonging seal life and lowering disposal costs. Powered roll-out tables sync with the slide, letting one operator complete a die swap in fewer than five minutes.

UNMATCHED SAFETY AND ACCURACY

KC presses deliver Category 3 and Performance Level D safety architecture, exceeding industry requirements for operator protection. Every safety system is deeply integrated into the control logic, ensuring that no compromise is made between security and productivity.

The high-resolution 10-inch I-PRESS HMI places critical insights front and center—offering real-time visualization for slide, cylinder, and die cushion parameters. From advanced diagnostics to live performance adjustments, everything the operator needs is just a touch away.

PREMIUM SERVICE AND CUSTOMIZATION

KC isn’t just a press, it’s a platform. From day one, customers receive detailed electrical schematics, a full bill of materials for every component, and unrivaled technical support. Whether you need quick-turn builds, custom bed sizes, or automation-ready configurations, we deliver solutions—not just machines. Every KC press is built with components from vetted global suppliers to guarantee reliability across industries and applications.

READY TO PRESS ON AND FORGE AHEAD

Whether you stamp appliances, form EV battery trays, or draw aerospace alloys, KC Presses give you the leverage to outpace competitors. Pair the machines with suspended inverted robots, crown-mounted panels, and non-skid mezzanines, and you unlock a modular line that grows with demand. The future of forming is servo-hydraulic, and the badge on that future reads KC. Secure your build slot now and turn today’s production targets into tomorrow’s baseline.

📩 Ready to take the next step?

Contact Team Sutherland at Info@SutherlandPresses.com or visit www.SutherlandPresses.com.

Sutherland Presses is turning heads across the forming industry with the arrival of its newest showpiece, the HD2-500 Ton Servo-Hydraulic Press. Installed earlier this week at a leading manufacturer, the powerhouse machine instantly elevated shop-floor capabilities, bringing monumental force, extreme accuracy, and a sleek digital brain to the production line.

While the press itself stands tall, the real story is how its integrated intelligence transforms every stroke into a data-rich opportunity for higher quality, faster throughput, and measurable savings.

INSTALLATION MILESTONE

Perched on a reinforced foundation, the HD2-500 makes a bold first impression. The 500-ton frame glides through a generous 48-inch stroke and supports an expansive 80-by-80-inch die area, giving toolmakers space to innovate without compromise. Commissioning teams reported a friction-free start-up that took mere hours, underscoring Sutherland’s plug-and-produce approach.

Operators who once wrestled with manual tweaks now command motion profiles with fingertip ease, thanks to servo technology that listens as well as it delivers crushing power.

DIMENSIONS THAT IMPRESS
At a glance, the numbers tell the story:

• 500 tons of forming force for deep draws, high-strength steels, and composite layups
• 48 in. programmable stroke providing everything from whisper-touch bumping to full-force pierce cycles
• 80 x 80 in. bolster and slide area, easily accommodating large progressive dies or multiple small tools in a single set-up
• Lower hydraulic die cushion offering multi-point pressure control for wrinkle-free results and extended die life
• Compact power unit engineered for energy efficiency, noise reduction, and simplified maintenance access

CONTROLS FIRST PHILOSOPHY

Sutherland’s engineering mantra is simple: start with the control platform and let the mechanics follow. On the HD2-500 that philosophy comes alive through fully programmable motion profiles. Users map acceleration, deceleration, dwell, and return speeds with the same precision a CNC mill applies to tool paths.

The outcome is a press that adapts to fragile composites one hour and plate steel the next, all while logging every movement for predictive analytics. Production managers gain the freedom to chase new markets without worrying about retooling time.

I-PRESS & Automation Control Simulator

THE I-PRESS EDGE
Central to the experience is the I-PRESS control system, an industry benchmark for intuitive interaction. Highlights include:

• 15-inch color touchscreen with swipe navigation and context-sensitive help screens
• Built-in recipe library storing unlimited job parameters, die cushion curves, and sensor settings
• Real-time dashboards tracking force, position, energy draw, and cycle counts for actionable OEE metrics
• Ethernet and OPC-UA connectivity that drop the press into any smart-factory network in minutes
• Remote diagnostics allowing Sutherland technicians to assist, update software, or push new features without site visits

SAFETY YOU CAN TRUST
Performance is nothing without protection, and the HD2-500 meets the challenge head-on:

• Designed to Cat-3, PL-D risk levels in accordance with ISO 13849 and ANSI B11 standards
• Redundant safety valves and monitoring relays supervising every axis of motion
• Light curtains, area scanners, and interlocked guarding shipped pre-wired for rapid compliance sign-off
• Emergency-stop circuits verified through automatic daily check routines
• Maintenance mode that isolates hydraulic energy while preserving control power for troubleshooting

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SERVO HYDRAULIC MUSCLE

Unlike conventional hydraulic presses that waste energy throttling flow, Sutherland’s servo pump architecture delivers oil on demand. The result is lightning-fast response at low decibels and with impressive electricity savings. During idle periods the motors sip power; during forming, they unleash full torque instantly.

Heat generation drops, fluid life extends, and cycle times shrink, all while the ram maintains positional accuracy measured in thousandths of an inch. Whether shaping aerospace panels or automotive brackets, users experience repeatability that rivals mechanical presses without sacrificing versatility.

PARTNERING FOR PERFORMANCE

Sutherland views each installation as the start of a long-term collaboration. Training programs blend classroom fundamentals with on-press coaching so crews hit peak proficiency quickly. Preventive-maintenance plans, spare-parts packages, and scheduled health checks ensure the HD2-500 stays production-ready year after year.

For plants chasing carbon-neutral goals, Sutherland’s application team can benchmark current consumption and fine-tune servo settings for even greater efficiency. The company’s global support network answers calls around the clock, eliminating downtime no matter the time zone.

REQUEST YOUR QUOTE TODAY

With capacity slots filling fast, now is the moment to secure your own HD2-500 Ton Servo-Hydraulic Press and join the growing community of manufacturers redefining what a press can do.

To explore pricing, ROI calculations, or custom modifications, email Info@SutherlandPresses.com and let the journey toward smarter forming begin.

SMARTER MACHINES, SMARTER DECISIONS

Upgrading to I-PRESS Controls gives traditional presses a new brain—transforming them into adaptive, intelligent systems. Through real-time feedback and smart machine integration, manufacturers gain control over performance variables like never before. The system learns, adjusts, and optimizes on the fly, allowing operators to move from reactive fixes to proactive efficiency.

SAFETY BUILT INTO THE CIRCUITRY

I-PRESS doesn’t treat safety as an afterthought—it’s engineered into the core. Meeting Category 3 and Performance Level D standards, the system integrates high-level safety features that minimize operational risks and downtime.

✔️ Built-in diagnostics allow quick responses to safety events

✔️ Reduces liability and ensures compliance with safety regulations

✔️ Protects both personnel and equipment from avoidable harm

WELCOME TO THE INDUSTRY 4.0 ECOSYSTEM

The platform is fully compatible with the latest manufacturing standards, allowing seamless integration with smart factory systems. Whether you're running a single production cell or a facility-wide network, I-PRESS enables advanced automation, real-time analytics, and AI-ready infrastructure—positioning your operations for long-term scalability.

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REMOTE ACCESS, REAL-TIME CONTROL

✔️ I-PRESS offers total visibility and control—no matter where you are.

✔️ Monitor machine data and performance metrics from anywhere

✔️ Respond instantly to alerts and system changes

✔️ Perform remote updates and diagnostics to minimize service delays

✔️ With this level of access, downtime becomes manageable and performance gaps are closed faster than ever.

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DATA THAT WORKS AS HARD AS YOU DO

Information is power—and I-PRESS ensures you have all of it. By capturing every detail of your production cycle, the system provide send-to-end traceability and insight. This allows manufacturers to make data-backed decisions, forecast maintenance needs, and continuously improve operational efficiency.

MODULAR BY DESIGN, SCALABLE BY NATURE

Whether you're managing a single press or an entire line, I-PRESS is designed to grow with you. Its modular structure supports effortless scaling, and the open architecture means you can customize the interface, reports, dashboards, and machine behaviors to fit your exact production needs—now and in the future.

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DESIGNED FOR THE OPERATOR, BUILT FOR THE LONG HAUL

With intuitive controls and an operator-friendly interface, I-PRESS eliminates steep learning curves. Setup is fast, alerts are clear, and documentation is always accessible. Plus, regular software updates ensure you’re never left behind on performance, safety, or regulatory standards. It’s a platform that evolves as your needs do.

FINAL WORD

I-PRESS isn’t just an upgrade—it’s an evolution. For manufacturers ready to embrace data, safety, and next-gen automation, it unlocks a new era of precision and performance.

Learn more at IPRESS@SutherlandPresses.com or call+1-310-453-6981.

Sutherland Presses has built its reputation as a leader in the hydraulic press industry through decades of innovation and commitment to excellence. Since its inception, Sutherland has been synonymous with quality, developing technologies that have transformed efficiency and precision in steel fabrication.

Investing in advanced machinery, such as the KC Servo Hydraulic Press, underscores this legacy of innovation, offering solutions that not only meet but exceed industry expectations.

For steel fabrication shops, the KC Servo Hydraulic Press represents a strategic upgrade in optimizing efficiency and reducing costs. This advanced machine combines precision, versatility, and power, allowing shops to drastically reduce reliance on costly traditional equipment like shears, press brakes, and punching machines.

The servo technology at the core of the press provides unparalleled control over pressing operations, with adjustable speeds and pressures to suit any required task.

The I-PRESS® control system, integrated into Sutherland’s servo hydraulic presses, is a testament to the company’s dedication to technological advancement. This system not only provides complete control over operations but also offers detailed diagnostics and access to customizable settings.

Its ease of use and ability to adapt to diverse applications make it an essential tool for shops looking to maximize productivity with limited resources.

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With the ability to perform bending, forming, and straightening processes with a single machine, fabrication shops can decrease their capital investments and lower maintenance costs by consolidating their machinery inventory.

This consolidation not only reduces expenses but also frees up floor space, providing a more efficient and organized working environment.

Moreover, the precision of a servo press leads to higher-quality outputs and reduced waste, enhancing overall productivity and sustainability of operations.

With such a multifunctional tool, steel fabrication shops not only save on equipment costs but also on training and operational floor space, positioning the KC Servo Hydraulic Press as an invaluable asset for staying competitive in a demanding market.

The KC Servo Hydraulic Press and the I-PRESS® control system represent Sutherland Presses' commitment to the future of fabrication.

By offering solutions that integrate cutting-edge technology, operational flexibility, and cost-efficiency, Sutherland continues to lead the way towards a more sustainable and productive future in the steel fabrication industry.

Need More Info?

📩 Email: Info@SutherlandPresses.com

📞 Call: +1-310-453-6981

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The future of hot heading technology is here—and it’s built to perform. At Sutherland, we’ve redefined traditional bolt manufacturing with our Front-Loading Sliding Table (FLST) system.

Designed to maximize operator safety, minimize heat loss, and increase production output, FLST has become a critical innovation for manufacturers producing long bolts, super alloy bolts, and complex head configurations.

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What Makes FLST Different?

Our straight side press with a Front-Loading Sliding Table was first developed in 2006 for one of the largest aerospace bolt heading operations in the world.

Since then, the FLST design has replaced conventional gap frame systems across industries demanding tighter tolerances, stronger materials, and faster throughput.

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Key advantages include

• Front Loading Sliding Table Design – Allows the heated workpiece to move out past the upper slide, creating a clear and safe working space for both part loading and ejection of long bolts.

• Heat Loss Reduction – The sliding table minimizes the distance between furnace and die, which reduces thermal dissipation and helps preserve part integrity—critical when working with super alloys and aerospace-grade materials.

• Operator Ergonomics – With a clear path for movement, improved visibility, and less manual strain, your crew benefits from safer, more efficient operation.

• Production Rate Increase – By eliminating bottlenecks and allowing faster cycle times, the FLST platform helps boost output without compromising on quality or durability.

Engineered for Head Configuration Precision and Super Alloy Strength

High-performance parts demand tight control, especially when it comes to custom head configurations and longer bolt requirements.

Whether you’re forming bolts from titanium, Inconel, or high-strength steel, our hot heading straight side presses reduce angular frame deflection compared to C-Frame presses.

This helps maintain shape accuracy and tool longevity. Less flex means sharper part detail and more consistent results, even under the most extreme conditions.

Safe Working Space Meets Scalable Automation

Creating a safe working space is no longer optional, it’s essential. The FLST’s forward offset slotted bolster and open design make it easy to integrate automation, robotic handling systems, and future upgrades without compromising operator access.

I-PRESS®: The Smartest & Safest Control in the Room

Each Sutherland press comes equipped with I-PRESS® & Automation Controls, the industry’s most intuitive and powerful interface for pressroom management.

Standard features include

• Tonnage Monitoring

• Programmable Cams x 12

• Die Protection x 16

• Job Memory Storage x 200

• Batch Counters & Maintenance Monitoring

• Meets CAT-3 & PL-D Safety Standards

Visit our Simulator

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We partner with global leaders like Rockwell Automation, Siemens, and Omron to deliver reliable, scalable systems that fit seamlessly into your existing infrastructure.

Need More Info?

Request our full Forge & Fastener Brochure with specs, capabilities, and equipment footprints to explore how Sutherland can meet your production demands.

📩 Email: Forge@SutherlandPresses.com

📞 Call: +1-310-453-6981

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We’re here to help you lead the future of precision forging.

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For 65 years, Sutherland Presses has been at the forefront of designing and installing press systems, earning a reputation for excellence and innovation. This extensive experience has enabled us to refine our processes, from initial application review to installation and comprehensive training and service.

Our commitment to excellence is not just a goal but a standard in every press and control system that carries our name. Each system reflects our dedication to quality and precision, ensuring optimal performance and reliability in various industrial applications.

One of the hallmarks of Sutherland's success is the I-PRESS control system. This advanced system is a testament to our 'Controls First Philosophy,' offering end users a blend of intuitive operation and cutting-edge technology.

The I-PRESS Control System is designed with the user in mind, providing an interface that is both accessible and efficient, regardless of the operator's level of expertise. It allows for seamless integration and customization, making it suitable for a wide range of industries, from automotive to aerospace, appliances, and electrical components.

The benefits for end-users are clear: enhanced control, improved safety, and increased efficiency in production processes.

At Team Sutherland, service and support are not just added benefits; they are integral parts of our offering. The I-PRESS Control System, alongside our robust logistic capabilities and innovative press designs, stands out even in the challenging landscape of global tariff changes.

Our focus on service ensures that clients receive not just a product, but a comprehensive solution tailored to their specific needs. We pride ourselves on providing exceptional after-service, equipping operators with the necessary training to leverage our systems' full potential, thereby enhancing productivity and operational efficiency.

Innovation is the driving force behind Sutherland's continued success. We are dedicated to pushing the boundaries of press design and control technology. Our I-PRESS & Automation control systems are a shining example of this commitment, consistently delivering next-level designs and features that set them apart in the industry.

This ongoing pursuit of innovation ensures that we not only meet but exceed customer expectations, prioritizing satisfaction and adaptability in a rapidly evolving market.

For those interested in learning more about our products and services, we encourage you to explore the detailed I-CORE and I-PRESS photos available, showcasing our wide range of equipment and controls.

We invite you to reach out for additional information or assistance. Contact us via email at I-PRESS@SutherlandPresses.com or call +1-310-453-6981 to speak with one of our knowledgeable professionals.

Whether you're looking to enhance your current operations or explore new possibilities, Sutherland Presses is here to provide the support and expertise you need.

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Sutherland Presses is proud to announce the successful installation of our advanced metal forming equipment at Guardian Bikes in Seymour, Indiana. This collaboration marks an exciting step forward in helping Guardian expand its in-house manufacturing capabilities.

Sam Markel, VP of Manufacturing & Operations at Guardian Bikes, shared his enthusiasm on LinkedIn:

“We’re stamping history—literally.

Our SUTHERLAND PRESSES just stamped the first U.S.-made top tube from high-quality steel, right here in Seymour, Indiana.

This marks another huge step in our journey to bring bike manufacturing back to the USA—four precision-formed tubes at a time.

With advanced automation, laser cutting, robotic welding, and now in-house stamping, we’re proving that reshoring isn’t just possible—it’s powerful.

The machines are humming. The sparks are flying. The movement is real.

Let’s ride—American manufacturing is rolling forward.”

Bowe O'Ryan, Business Development Manager at Sutherland, highlighted the partnership-driven approach that made this project successful: “We’re proud to support forward-thinking companies like Guardian with solutions that meet their evolving production needs. It’s not just about installing presses—it’s about helping our customers build smarter, faster, and more efficiently.”

The installation reflects a shared commitment to quality, innovation, and long-term growth. By pairing Guardian’s modern production line with Sutherland’s precision technology, this collaboration showcases what’s possible when manufacturers come together with a focus on solutions and service.

Sutherland Presses is honored to be part of Guardian’s journey—powering production, empowering progress.

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Sutherland Presses is proud to unveil the HUX-M2-275, a state-of-the-art press in our revered HUX Series of fast precision two-point presses. This 275-ton marvel stands at the forefront of metalforming technology, bringing together speed, precision, and innovative engineering to meet the demanding needs of modern manufacturing.

Central to its superior performance is the advanced planetary gear system, which sets the HUX-M2-275 apart as a leader in its class. Designed to deliver unmatched efficiency and reliability, this press is an ideal choice for industries requiring high precision and productivity.

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One of the stand out features of the HUX-M2-275 is its unique right to left drive configuration. This design innovation significantly reduces the overall height of the press, providing a more compact and space-efficient solution formanufacturing facilities.

The machine boasts a 10mm full tonnage rating point at 180 degrees Beyond Bottom Dead Center (ABDC), ensuring maximum force application where it’s needed most.

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With a 10-inch stroke and an operating speed ranging from 25 to 60 strokes per minute (SPM), the HUX-M2-275 is built for speed and precision, capable of handling a high throughput while maintaining consistent quality. The HUX-M2-275 is equipped with large side windows, purposefully designed to accommodate a coil feed system.

This feature enhances the press's versatility, making it suitable for a wide range of metalforming operations. Additionally, the press incorporates an 8 Point Slide Guidance system, which provides exceptional guidance and stability during operation.

This ensures precise slide movement and superior tool alignment, contributing to extended tool life and higher quality outputs. Such engineering excellence underscores Sutherland Presses’ commitment to delivering advanced solutions that address the evolving needs of the metalforming industry.

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Each HUX-M2-275 press includes our exclusive I-PRESS & Automation Control System, known for its user-friendly interface and strict adherence to safety standards.

The system meets CAT-3 and Performance Level D (PLD) industry requirements, ensuring both operational safety and compliance with the highest safety regulations.

The intuitive control interface allows for easy operation and monitoring, optimizing productivity while minimizing downtime.

This integration of advanced control technology exemplifies Sutherland Presses’ dedication to enhancing user experience and operational excellence in all our products.

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We invite industry professionals and interested parties to witness the capabilities of the HUX-M2-275 firsthand at our upcoming showcase. Scheduled for the third quarter of 2025, this event will be held at our new Research and Development Center located in Ventura, California. Attendees will have the opportunity to explore the full range of our HUX Series mechanical presses, available in two and four-point models with capabilities of up to 3500 tons.

For more detailed information or inquiries, please contact us at Info@SutherlandPresses.com Sutherland Presses remains committed to pushing the boundaries of innovation and delivering exceptional metalforming solutions to our clients worldwide.

Sutherland Presses has established itself as a world-class supplier of metalforming solutions, catering to the most demanding applications across a variety of industries. With a rich history of innovation and a commitment to excellence, Sutherland has become synonymous with quality and reliability in the metalforming sector.

Over the years, the company has consistently delivered high-performance solutions, meeting the needs of industries ranging from automotive and aerospace to heavy machinery and electronics. This dedication to serving diverse markets has solidified Sutherland’s reputation as a leader in pressing technology and a trusted partner for manufacturers worldwide.

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In its latest venture, Sutherland Presses invites you to explore their state-of-the-art mechanical, servo, and hydraulic press lines, designed to meet the rigorous demands of modern manufacturing.

The integration of their revolutionary I-PRESS & Automation controls represents a significant leap in press line technology, aligning with both Industry 4.0 and 5.0 standards. By surpassing safety benchmarks, such as Category 3 and Performance Level D, Sutherland ensures that their presses not only meet but exceed the industry's most stringent safety requirements, providing peace of mind to operators and stakeholders alike. Visit our I-PRESS Simulator

A cornerstone of Sutherland’s offering is the I-PRESS control system, which enhances operational capabilities through seamless remote access and data retrieval. This feature allows for comprehensive monitoring of press lines, significantly improving uptime and overall operational efficiency.

The compatibility of I-PRESS with platforms like Rockwell AB, Siemens, and Omron ensures that it can be integrated into a wide range of manufacturing environments, making it a versatile solution for businesses looking to optimize their production processes.

Sutherland's manufacturing presence is as extensive as it is impressive, with a footprint that spans from Asia to Europe and encompassing over 4 million square feet of production space. This global reach allows Sutherland to strategically select optimal sites tailored to specific technical requirements, ensuring that each project benefits from the best possible manufacturing setup.

This strategic approach not only enhances the quality and precision of their products but also supports accelerated build times, allowing Sutherland to set new industry benchmarks for efficiency and speed

Sutherland Presses continues to lead the way in metalforming solutions, leveraging advanced technologies like the I-PRESS & Automation controls and a robust global manufacturing network.

By offering cutting-edge press lines alongside unprecedented control capabilities, Sutherland is well-positioned to support the evolving needs of modern manufacturers. Their commitment to innovation, safety, and efficiency ensures that Sutherland remains a pivotal force in shaping the future of the metalforming industry.

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If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.

Introducing the latest innovation in Link Motion Press technology: the HUX-ML-550, capable of reaching speeds of up to 75 strokes per minute. This remarkable advancement signifies a leap forward in pressing technology, making it a pivotal tool for industries focused on metal stamping and forming.

The HUX-ML-550 is not just about speed; it's about the precision and efficiency that redefine operational capabilities in the manufacturing sector. The integration of Link Motion allows for smoother operations and enhanced output, positioning it as a critical asset in production facilities aiming to boost performance and maintain quality standards.

Link Motion technology, originally conceptualized by William Howe in the mid-1800sfor the locomotive industry, has undergone significant evolution to benefit the metal stamping industry. Since gaining popularity in the early 1980s, Link Motion has transformed manufacturing processes by reducing the slide speed by30% during the working phase of the stroke.

This reduction is key to improving material flow, minimizing spring back, and enhancing part definition. The result is not only an optimization of production rates but also an increase in overall efficiency and die life. By incorporating this cutting-edge technology, manufacturers can achieve higher quality outputs with fewer resources, ultimately saving time and cost in the long run.

A crucial component of the HUX-ML-550's success is its integration with the proprietary I-PRESS & Automation control system. This system stands at the forefront of press control technology, offering an unmatched level of seamless operation and precision.

Compatible with both Rockwell AB and Siemens hardware and software platforms, the I-PRESS system ensures that the HUX-ML-550 operates at peak performance. The system's intelligent controls allow for intuitive operation, simplifying complex processes, and providing operators with the tools necessary for maintaining consistency across production cycles.

The ability to synchronize operations with precision makes the I-PRESS system a corner stone of modern pressing technology.

The extensive HUX-ML Series, ranging from 300 to 2000 tons, exemplifies the versatility and robustness of the I-PRESS & Automation control system inaction. Each model within this series is tailored to meet specific industry needs, whether for automotive manufacturing, aerospace, or general metalforming.

The flexibility of the series allows businesses to select a press that aligns perfectly with their operational demands. The integration of I-PRESS ensures that each machine in the series maintains an industry standard for precision, efficiency, and reliability, reinforcing Sutherland Presses' commitment to pioneering solutions for modern manufacturers.

The introduction of the HUX-ML-550 and the broader HUX-ML Series marks a new era in press technology. By leveraging the power of Link Motion and the sophistication of the I-PRESS & Automation controls, these machines offer manufacturers an edge in competitive markets.

The combination of reduced slide speed, enhanced control, and versatility translates into improved material handling, reduced operational costs, and increased product quality. As industries continue to evolve towards more complex and demanding applications, the HUX-ML Series stands ready to deliver unparalleled performance, driving efficiencies, and fostering innovation in metal stamping processes.

For more information, contact us at Info@SutherlandPresses.com.

Designed for the Big Leagues

(Ask our customers about our partnership mentality) At Sutherland Presses, we cater to the best and strive to be the best. Our presses are especially well-suited for clients currently equipped with machinery from other leading providers such as Schuler, Aida, or Komatsu. This compatibility is crucial for those looking to upgrade their capabilities without overhauling their entire systems. Companies within the automotive, composite, forge, aerospace, and industrial machinery sectors find our presses to be an optimal fit for their high-standard operations.

Innovating Across Generations

Spanning three generations, Sutherland Presses remains family-owned, allowing us to infuse our passion for the craft into every piece of machinery we manufacture. Our longevity in the business is a testament to our ability to innovate and adapt through nearly eight decades. It is this rich history and extensive experience that make our solutions highly sought after by repeat customers spanning various industries including automotive, aerospace, forging, composites, and appliance manufacturing.

A Tradition of Excellence and Precision

Our product lines, including hydraulic, servo, mechanical, and forge presses, are crafted to meet not only the stringent JIS 1st Class standards but also Category 3 and Performance Level D safety standards. This ensures that our presses are not just effective but supremely safe and reliable under the most demanding conditions. The heart of our technological prowess is encapsulated in our I-PRESS® control system, a cutting-edge innovation that stands out in the industry for its ease of use and superior functionality.

A Global Footprint with Localized Precision

Operating out of 6 plants across the Turkey, Taiwan, Vietnam and China and service centers in USA, Mexico, Canada and Asia allows us to ensure localized attention and service while harnessing global efficiencies. Each facility not only serves as a manufacturing hub but also as a customer service center, ensuring that our clients receive timely and effective support regardless of their location. This extensive footprint underscores our commitment to being close to our customers and responsive to their needs.

Commitment to Safety and Standards

Our adherence to high standards is not limited to manufacturing. Sutherland Presses goes beyond the norms to ensure that every press meets or exceeds major international standards, reflecting our commitment to not just quality but also the safety and wellbeing of our customers’ operations. Our machines are built to serve reliably for years, backed by careful design and rigorous testing procedures.

If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.

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At Sutherland Presses, we prioritize our customers by providing innovative global manufacturing solutions that address their evolving needs. Our diverse range of advanced equipment enables manufacturers to efficiently manage increased product complexity and batch variability. By focusing on precision, reliability, and customer-driven innovation, we help businesses enhance their production capabilities and maintain a competitive edge.

As we approach 2025, Sutherland Presses is dedicated to aligning technological advancements with our customers' requirements. Our versatile and adaptable equipment offers the flexibility needed for both metal stamping and composite forming markets, helping our clients seize new opportunities and thrive in a dynamic industrial landscape.

Customer Benefits

Increased Efficiency: Our advanced presses streamline production processes, reducing downtime and maximizing output. Customization: We work closely with our customers to tailor solutions that meet their specific manufacturing demands. Future-Proofing: By investing in our cutting-edge technology, customers can adapt to changing market conditions with ease.

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Navigating 2025: Growth In Metal Stamping And Composite Forming With Sutherland Presses

As industries head through 2025, both metal stamping and composite forming are experiencing notable growth, driven by rising demand in automotive, aerospace, and consumer electronics. Increased focus on lightweight, durable materials is pushing manufacturers to enhance their production capacities and efficiency.

Metal stamping is projected to grow due to the surging automotive sector and infrastructure developments worldwide. Technological advancements in stamping processes are enabling the production of complex metal shapes with high precision and minimal waste, meeting the stringent requirements of modern industries.

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Simultaneously, the composite forming market is expanding, driven by the aerospace industry's demand for lightweight materials that maintain structural integrity. The transition toward sustainable manufacturing and energy-efficient transportation systems is accelerating the shift toward composites. Sutherland Presses’ range of Servo-Hydraulic presses are specifically designed for composite forming requirements from frame rigidity, repeatability and accuracy of stroke profile control.

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RANGE OF PRESSES

Mechanical 88-3500T

Hydraulic 50-10,000T

Forge 88-4000T

I-PRESS® CONTROL SYSTEM

• Visit our I-PRESS Simulator
• Retrofits Available for Mechanical Presses  
• Preventive Maintenance Programs PMP
• Virtual Showroom

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If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.

Sutherland Presses has unveiled the I-PRESS & Automation Controls, marking a significant advancement in the realm of press control technology. This innovative solution is designed to integrate seamlessly with mechanical, servo-hydraulic, and forge presses, providing a comprehensive approach to pressing operations.

By setting a new industry standard, the I-PRESS & Automation Controls promise to revolutionize how manufacturers operate, offering unprecedented control and precision.

Safety is a paramount concern in any industrial setting, and the I-PRESS &Automation Controls excel in this regard. These controls exceed the stringent requirements of Category 3 and Performance Level D, ensuring the utmost safety for operators.

Beyond mere compliance, the system incorporates features that enhance supervision of machine upkeep, thereby extending the lifespan of equipment and reducing the likelihood of costly downtimes.

The integration of secure remote access for authorized personnel further exemplifies the commitment to safety, allowing for efficient monitoring and intervention when necessary.

One of the standout features of the I-PRESS & Automation Controls is its robust data collection capabilities. Designed to boost productivity, these capabilities allow for real-time monitoring and analysis of press operations.

By minimizing operational disruptions, manufacturers can achieve smoother production processes and optimize overall efficiency. The insights gained from this data can inform decision-making, leading to improved performance and cost-effectiveness in manufacturing operations.

Prospective users can experience the full range of capabilities offered by the I-PRESS & Automation Controls through an online simulator. This user-friendly simulator provides an interactive platform to explore the features and functions of the system, giving potential customers a firsthand look at how it can benefit their operations.

The intuitive interface ensures that even those new to the technology can understand and appreciate the enhanced control and efficiency it offers. Experience the full capabilities and user-friendly interface by exploring our Online Simulator.

For a comprehensive understanding of how the I-PRESS & Automation Controls fit into the broader suite of Sutherland's offerings, interested parties are invited to visit the company's website. https://www.sutherlandpresses.com/

Here, they can explore the full range of presses available, gaining insights into how Sutherland Presses continues to lead the way in providing cutting-edge solutions for modern manufacturing needs.

Sutherland Presses continues to lead the industry with its KC PRESSES DPS Series Four Post Presses, renowned for their cutting-edge features and advanced technologies.

A standout attribute of these presses is the I-PRESS® & Automation Control system. This sophisticated control system sets the industry standard for user-friendliness and functionality, allowing for seamless operation and management of press activities.

Operators benefit from its intuitive interface, which significantly simplifies the monitoring and controlling of operations, thus enhancing productivity and efficiency across the board.

integration of the Rex Roth Fluid Management system. This system is driven by a servo motor connected to a geared pump, ensuring unparalleled precision in managing press operations.

The precise fluid control facilitated by this system is crucial for achieving consistent and reliable press performance, making it a vital component for manufacturing processes requiring exactitude, such as those in the automotive and aerospace industries.

The DPS Series also shines in terms of customization, offering models like the DPS-1-600 ton and DPS-1-400 ton. These presses can be equipped with sliding tables and two die sets, catering specifically to the unique needs of various industrial applications.

This flexibility allows businesses to tailor press operations to better meet their production requirements, improving efficiency and output. Such adaptability is particularly beneficial in industries where bespoke operations are routine, such as in forging and composite manufacturing.

Compliance with industry standards is another hallmark of Sutherland Presses' commitment to quality. Each press in the DPS Series is engineered to exceed JIS 1st Class standards and other key international requirements.

This compliance is consistent with Sutherland's "Controls First Philosophy," which prioritizes superior quality and operational excellence. By adhering to these rigorous standards, Sutherland ensures that their presses maintain the highest levels of reliability and safety, providing clients with the confidence needed in demanding manufacturing environments.

Versatility and efficiency define the DPS Series, with designs to serve a wide range of sectors, including automotive, aerospace, and appliance manufacturing. These presses are not only versatile but also incorporate state-of-the-art technologies designed to minimize energy consumption.

This focus on energy efficiency supports cost-effective operations, a critical factor in today’s competitive market. Combined with reduced maintenance requirements and enhanced safety features, the DPS Series is crafted to maximize productivity and minimize downtime, securing its place as a leader in the industry's metalforming solutions.

Request our 2025 power point >Info@SutherlandPresses.com

176 to 2000-Ton Presses: A Range for Every Need

Sutherland Presses continues to expand its global foot print with cutting-edge metal forming solutions.

We recently completed the installation of a CRS-176-ton press in Mexico, an ideal choice for progressive dies in the low-tonnage range. Meanwhile, in Asia, the EHW-4-2000-ton four-point eccentric press was successfully inspected, showcasing Sutherland’s ability to deliver high-performance solutions across continents.

This versatile range of presses underscores our commitment to meeting the evolving demands of various industries worldwide.

Introducing the SP2-220-120-60: Precision and Innovation

In Oklahoma, we are excited to unveil the SP2-220-120-60, a progressive die two-point straight-side press designed for efficiency and precision.

This advanced press features large side windows for seamless coil feeding and 8-point full-length slide guides with high-compression bronze liners, ensuring unparalleled precision and extended tool life.

Engineered for reliability and durability, the SP2-220-120-60 exemplifies our commitment to delivering industry-leading solutions that optimize manufacturing performance.

I-PRESS CONTROL System: Precision at the Core

Central to the performance of Sutherland’s presses is the I-PRESS CONTROL system, a revolutionary technology that enhances mechanical, servo-hydraulic, and forge presses alike.

Engineered on robust Rockwell AB or Siemens hardware and software platforms, the I-PRESS system provides operators with intuitive interfaces and comprehensive data analytics capabilities. This not only improves operational efficiency but also ensures presses achieve maximum production effectiveness, setting a high standard for industry performance.

Our “Controls First Philosophy” has transformed how end users evaluate press operations. Featuring advanced software-based controls and intuitive touchscreen displays, I-PRESS® represents our dedication to cutting-edge control innovation. As the metal forming industry embraces a new era of connectivity and automation, I-PRESS® positions manufacturing operations at the forefront of this transformation. It comes standard on every new Sutherland press and is also available for retrofits on existing equipment.

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 Innovative Press Designs for Advanced Manufacturing

Sutherland Presses continually pushes the envelope with design innovations that meet the rigorous demands of advanced manufacturing. Our presses are engineered with precision and versatility to cater to various industry sectors, from automotive to aerospace. The robust construction and intelligent engineering of our machines ensure they can handle complex manufacturing requirements, delivering unmatched reliability and accuracy.

With I-PRESS® offering a high level of customization, it supports a wide range of applications across mechanical, hydraulic, and forge presses. Each variation is designed for optimal safety, ease of use, and seamless integration into modern manufacturing environments.

Exceeding Safety and Compliance Standards

At Sutherland, safety is paramount across all our presses. Every machine is designed to meet rigorous OSHA safety standards and Japanese Industrial Standards (JIS). These comprehensive safety measures ensure operational reliability, reinforcing our commitment to protecting operators while maintaining peak performance in diverse manufacturing environments.

If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.

Sutherland Presses is thrilled to announce our expanded global manufacturing footprint, now totaling 4 million square feet across six plants.

Our new 2 million square foot facility in Asia is designed not only to enhance the production of mechanical and hydraulic presses but also to provide educational opportunities for our clients.

Key Features:

• State-of-the-art facility with a supersized workspace.
• 100 feet clear under the crane with a 320-ton capacity.
• New machining center capable of handling up to 8 meters.

Educational Benefits:

We are committed to educating our clients, press operators, and maintenance staff. Our new facilities will serve as educational hubs for:

• Workshops and training programs to reduce unplanned downtime.
• Online meetings on topics related to presses and automation.
• Demonstrations of our I-PRESS control systems to ensure precise operation and adherence to JIS 1st Class standards

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Background:

Since 1946, Sutherland Presses has been a family-owned business driven by innovation and customer satisfaction.

Our presses, featuring robust fabricated steel frames, are designed with versatility in mind to meet diverse client needs. Our preventative maintenance programs are structured to maximize operational efficiency in metal forming

We invite you to discover more about how Sutherland Presses continues to "Press On & Forge Ahead" while offering educational resources to support your operations. Learn more at SutherlandPresses.com

LARGE MECHANICAL & HYDRAULIC PRESSES TO 10,000 TON

At this new facility, Sutherland Presses will leverage advanced technology and larger equipment to deliver faster build times and high-tonnage/large bed size presses, ensuring our clients in the automotive, aerospace, industrial machinery, and other sectors have the best source for large format stamping and forming.

As always, the installation of our renowned I-PRESS® Control System across our presses highlights our dedication to "Controls First Philosophy," guaranteeing precision, reliability, and compliance with JIS 1st Class standards and other critical international benchmarks.

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SMALL MECHANICAL & HYDRAULIC PRESSES FROM 100 TO 1000 TON

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While large presses are a significant part of our offerings, Sutherland has been committed to providing a comprehensive range of press types and sizes since our establishment in 1946. As a family-owned company, we prioritize innovation and customer satisfaction.

Our presses are engineered with robust fabricated steel frames and are designed to deliver versatile configurations that cater to the diverse requirements of our clients.

ENSURE THE RELIABILITY OF YOUR OPERATIONS BY ENROLLING IN OUR PREVENTIVE MAINTENANCE PROGRAM (PMP)

107 Million Strokes With No Unplanned Downtime

This is how one of our Fortune 100 customers with 35 presses from Sutherland Presses in operation achieved 107 million strokes without any unplanned downtime from the early stages of their project.

Such remarkable success is due to effective communication and a deep understanding of your project goals, coupled with innovative press designs, rigorous quality checks, and state-of-the-art press controls.

This comprehensive approach forms the winning formula for success.

Read full article here

Sutherland Presses offers the industry a comprehensive PMP inspection process. The report is detailed, with photo and items marked, Green / Good, Yellow Items to be Addressed / Caution & Red / Immediate Action.

This has proven to decrease unplanned downtime. If you would like a sample PMP report, e-mail: Info@SutherlandPresses.com

NEW R&D SHOWROOM & OFFICES FOR SUTHERLAND IS UNDER CONSTRUCTION

Team Sutherland is elated to share groundbreaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry.

This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.

Full article here:

New Sutherland R&D Design Center & Showroom Under Construction

Team Sutherland

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Our team is currently at our factory overseeing the installation of large 2000-ton four-point presses in the assembly bay at Sutherland. Jack Sutherland Wilson, our President & CRO, is leading the efforts alongside Chris Wei, our Director of Service, and Trevor Peach, one of our Lead Technicians.

With our new jumbo manufacturing bay, Sutherland is able to significantly reduce lead times for these high-capacity four-point presses. We are actively constructing numerous presses in this category to meet the needs of our customers in Canada, Mexico, and the USA.

I-PRESS CONTROL System: Precision at the Core

Central to the performance of Sutherland's presses is the I-PRESS CONTROL system, a technological advancement that enhances mechanical, servo hydraulic, and forge presses alike.

Engineered on the robust Rockwell AB or Siemens hardware and software platforms, the I-PRESS system provides operators with intuitive interfaces and comprehensive data analytics capabilities. This not only improves operational efficiency but also ensures that presses achieve maximum production effectiveness, setting a high standard for industry performance.

Innovative Press Designs for Advanced Manufacturing

Sutherland Presses continually pushes the envelope with design innovations that meet the rigorous demands of advanced manufacturing. Our presses are engineered with precision to cater to various industry sectors, from automotive to aerospace.

The versatility and robustness of our machines ensure they can handle complex manufacturing requirements, delivering reliability and precision. These design efforts underscore Sutherland's commitment to fostering innovation and excellence in metal forming solutions.

Exceeding Safety Standards: OSHA and JIS

Safety is at the forefront of Sutherland’s philosophy. Our presses are meticulously constructed to comply with stringent OSHA safety standards and JIS industrial standards, ensuring that safety is never compromised.

By integrating comprehensive safety measures into our machines, Sutherland provides peace of mind to operators and stakeholders, guaranteeing that our equipment operates safely and efficiently across diverse manufacturing environments.

Serving The Industry Needs with Expertise

Backed by years of expertise, Sutherland Presses is a trusted provider of metalforming solutions for a broad spectrum of industries. Our understanding of the unique challenges across various sectors allows us to offer customized solutions that enhance productivity and meet specific industry needs.

Whether handling heavy-duty manufacturing or specialized applications, Sutherland leverages its extensive knowledge to deliver equipment that drives success, embodying our commitment to reliability and excellence in metal forming.

SUPERIOR PERFORMANCE WITH CORED FORGING TECHNOLOGY

The core benefits of utilizing cored forging technology include significant reductions in material waste and enhanced structural integrity of parts, which are crucial for high-performance industries such as automotive, mining, plumbing, and aerospace manufacturing.

The efficiency of cored forging allows for tighter dimensional tolerances and improved material properties, resulting in superior end products.

A standout offering in our product line is the Cold Forging Press, particularly distinguished by the integration of our proprietary I-PRESS® Forge & Automation Controller. This advanced system is steering the industry towards remarkable material savings and reducing the necessity for secondary operations.

Visit Sutherland Forge Press Site

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PRECISION HOT & WARM FORGE PRESSES FROM 440 TO 4400 TON

Explore the exceptional range of FPG Hot and Warm Forging Presses by Sutherland Presses, which range from 400 to 4400 tons to cater to diverse industrial needs.

Whether you require a stand-alone system or a fully automated setup, Sutherland Presses offers state-of-the-art solutions that are integral to the automotive, aerospace, defense, industrial machinery, and appliance manufacturing sectors.

Our FPG series is renowned for its robust performance, innovative design, and seamless integration with advanced automation, catering specifically to those who aim for high efficiency and precision in metal forming.

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With the option of customizing to specific production requirements, Sutherland ensures your investments are aligned with future-ready technology, bolstered by our esteemed I-PRESS® Control System for unmatched operational control and simplicity.

At Sutherland Presses, established in 1946, we are committed to pushing the boundaries of innovation and craftsmanship. "Press On & Forge Ahead" with us and leverage our world-class press solutions to elevate your manufacturing capabilities.

Discover More Here

NEW 2025 FORGE AND HOT HEADING POWER POINT AVAILABLE

NEW R&D SHOWROOM & OFFICES FOR SUTHERLAND IS UNDER CONSTRUCTION

Team Sutherland is elated to share groundbreaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry.

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This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.

Full article here:

New Sutherland R&D Design Center & Showroom Under Construction

For further details, reach out to Info@SutherlandPresses.com

Introducing the SP1-660 ton Single Point mechanical stamping press by Sutherland, recently installed in the North West region. Ideal for small dies and heavy loads, this series excels in blanking, forming, piercing, coining, and hot heading applications, with a range from 200 to 1200 tons. Benefiting from Precision 8 point slide guidance for enhanced tool longevity and part precision, this press ensures top-notch performance.

Precision and Versatility: KC CPS-200 Ton C-Frame Press and Beyond

Alongside, the KC CPS-200 ton Servo Hydraulic C-Frame Press, ranging from 50 to 300 tons, offers versatile solutions. Explore other KC models like the DPS-Four Post series (100 to 800 tons) and the HPS Straight Sides series (100 to 1000 tons)for diverse press requirements.

All our presses feature the I-PRESS &Automation control system, leveraging a Rockwell AB hardware and software platform. With CAT-3 and PL-D safety standards, operators are guaranteed optimal safety while operating these machines.

Advanced Manufacturing Mastery: Sutherland's Unmatched Capabilities

Sutherland's capabilities are unmatched when it comes to meeting the most demanding requirements of advanced manufacturing. Our presses are engineered to provide precise control and exceptional performance, ensuring reliability and efficiency in even the most challenging industrial environments. By focusing on continuous innovation and improvement, Sutherland remains at the forefront of the metal forming industry, delivering technology that supports the complex needs of modern manufacturing processes.

Cutting-Edge Control: The I-PRESS Family of Press Controls

At the heart of our offerings is the I-PRESS family of press controls, which boasts features such as an intuitive user interface, advanced diagnostics, and seamless integration with automated systems. These controls provide operators with real-time data, enhancing decision-making and operational efficiency. The robust design and adaptability of the I-PRESS system make it a vital tool for optimizing press performance and ensuring consistent, high-quality output.

With extensive experience across multiple industries, Sutherland is a trusted supplier of metal forming solutions. Our commitment to quality and innovation has enabled us to build longstanding relationships with clients in sectors such as automotive, aerospace, and industrial manufacturing.

By understanding the unique challenges and opportunities within each industry, we provide bespoke solutions that drive success and help clients achieve their production goals. Sutherland's reputation as a reliable partner underscores our dedication to excellence in every aspect of our business.

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For further details, reach out to Info@SutherlandPresses.com.

Sutherland Presses is at the forefront of innovation in the composite manufacturing industry, offering top-of-the-line customizable servo-hydraulic presses. Recognized for their efficiency and precision, these presses are tailored to meet the unique demands of composite materials.

Their adaptability makes them a cornerstone in producing components that are both lightweight and exceptionally strong, catering to industries such as aerospace and automotive. In response to growing global demand, Sutherland has recently expanded its manufacturing capacity to three new strategic locations around the world.

This expansion allows greater flexibility and efficiency in production and delivery, reinforcing Sutherland's commitment to serving the composite sector with cutting-edge technology.

SINGLE-CYLINDER PRESSES FOR R&D OR SMALLER FIBERGLASS AND CARBON FIBER PARTS

The customization capabilities of Sutherland's servo-hydraulic presses stand out with their Straight Side and 4-post frame styles. These designs are fully adjustable to suit specific composite manufacturing needs. By offering bespoke solutions, Sutherland ensures that their presses not only align with but enhance their clients' production requirements.

This level of customization extends beyond just the physical attributes of the presses; it encompasses the integration of systems and controls that optimize performance for a variety of composite materials and processes.

DOUBLE-CYLINDER MEDIUM-RANGE PRESSES FOR PRODUCTION OF SMALL TO LARGE PARTS

Drawing from decades of industry experience, Sutherland has established itself as a leader in manufacturing presses that are both durable and reliable. With a rich history of innovation and a proven track record, the company has continuously evolved to meet the ever-changing needs of its clients.

Sutherland's team of experts is dedicated to advancing technology that drives productivity while maintaining the highest standards of quality and safety. This wealth of experience underpins every solution they provide, ensuring world-class performance and customer satisfaction.

Meeting the most rigorous demands of advanced manufacturing, Sutherland's presses are engineered to deliver precise control and exceptional results. The adaptability of their systems allows them to cater to the diverse needs of industries that require meticulous attention to detail and uncompromising quality.

By focusing on delivering precision and reliability, Sutherland supports manufacturers in overcoming the challenges of modern production. Their commitment to innovation and quality ensures that their solutions remain at the cutting edge, helping businesses thrive in a competitive marketplace.

SINGLE TO MULTIPLE CYLINDER PRESSES IN HIGH TONNAGE FOR LARGE FORMAT MOLDING. BED SIZES RANGING FROM 10’ X 10’ UP TO 20’ X 20’

Sutherland also offers comprehensive turnkey solutions designed to streamline the adoption and integration of their technology into client operations. These solutionsen compass everything from initial design and manufacturing to delivery, installation, and ongoing support.

By managing the entire process, Sutherland ensures a smooth transition and minimal disruption to client operations. This holistic approach not only simplifies the implementation of new equipment but also optimizes ongoing performance and reliability. With Sutherland’s turnkey solutions, clients can confidently pursue their production goals, knowing they have the backing of an industry leader committed to their success.

ALL SERVO HYDRAULIC PRESSES AVAILABLE WITH COMPLETE REXROTH FLUID MANAGEMENT SYSTEMS. PARTS AVAILABLE WORLDWIDE WITH INTERNATIONAL WARRANTY

I-PRESS® SPECIFICALLY DESIGNED FOR COMPOSITES

Increase production with I-PRESS CONTROLS and SERVO DRIVEN HYDRAULICS through faster setup times, increased press speeds more accurate position changes and predictable maintenance

Job setup is easily switch from top-down control to bottom-up. Set your mold closing point and approach modes in either direction depending on your specific process.

I-PRESS offering 4-corner level feedback for deeper understanding of mold loading as well as fully programmable active levelling systems.

NEW R&D SHOWROOM & OFFICES FOR SUTHERLAND IS UNDER CONSTRUCTION

Team Sutherland is elated to share groundbreaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry.

This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.

Full article here:

New Sutherland R&D Design Center & Showroom Under Construction

For further details, reach out to Info@SutherlandPresses.com

Team Sutherland is elated to share ground breaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry. This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.

Envisioned as a powerhouse of innovation, the new facility will encompass our corporate offices, a state-of-the-art design and training center, and the development hub for the I-PRESS Control System. By integrating these critical components under one roof, we aim to foster an environment of creativity and collaboration that will drive the next generation of press solutions. The center is designed to house up to six presses, underscoring our commitment to providing clients with a hands-on understanding of our advanced technologies.

The showroom will feature live demonstrations of our Servo Hydraulic and Mechanical Press Technology, a testament to Sutherland's dedication to revolutionizing manufacturing processes. These displays will not only highlight the technical sophistication and robustness of our machines but also our commitment to energy efficiency and operational precision. We understand that seeing our presses in action is crucial for our clients, as it exemplifies the tangible benefits these technologies can offer to their operations.

We're preparing for an exciting future with the upcoming 2025 launch of the HUX SERIES. This new range will include the HUX-M-Series of Mechanical Presses, offering capacities from 400 to 3500 tons with advanced two and four-point drives and helical gear systems. Complementing this are the HUX Series Hydraulic Presses, which span an impressive range of 200 to 10,000 tons and incorporate Bosch Rexroth fluid management systems, ensuring top-tier performance and reliability.

Sutherland Presses, alongside our manufacturing partners, stands out as a premier choice for those involved in metal stamping and composite forming.

Our presses are equipped with the cutting-edge I-PRESS& Automation control system, ensuring that our customers benefit from the most efficient and user-friendly interface available in the market today. This innovation is depicted vividly in the latest accompanying imagery.

Sutherland Presses, alongside our manufacturing partners, stands out as a premier choice for those involved in metal stamping and composite forming. Our presses are equipped with the cutting-edge I-PRESS& Automation control system, ensuring that our customers benefit from the most efficient and user-friendly interface available in the market today. This innovation is depicted vividly in the latest accompanying imagery.

One of our defining competitive edges lies in our industry-leading build times, offering significant strategic advantages to our customers by minimizing downtime and accelerating production timelines. We understand the demands of modern manufacturing and are committed to providing swift solutions that do not compromise quality.

We are reaching out to current customers, potential new clients, and distributors worldwide to invite them to experience these innovations firsthand. To learn more about our cutting-edge solutions and to arrange a personalized consultation with our application specialists, please reach out to us at Info@SutherlandPresses.com.

As the year draws to a close, we extend warm wishes for a happy holiday season and a prosperous New Year. We eagerly anticipate welcoming you to our new showroom and continuing our journey of innovation and excellence together. Visit us at https://www.SutherlandPresses.com to stay updated on our developments and offerings.

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2025 marks the 79th year of Sutherland in business, and we anticipate exciting times ahead for our clients. For over a decade, we have been at the forefront in designing presses and I-PRESS controls for Industry 5.0.

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Like all market evolutions, the meaning and framework of the current manufacturing evolution—Industry 5.0—are constantly changing. At its core, Industry 5.0 is considered the next global industrial revolution, moving manufacturers beyond the digitalization era of Industry 4.0 to a space where organizations leverage data and information for good.

While much of this "good" translates into business performance, Industry 5.0 also sets principles on environmental, social, and governance issues guiding how a business is managed, how we treat those who keep it running, and how the business impacts the rest of the world. (See Chart Below).

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I-PRESS MECHANICAL CONTROL & I-PRESS HYDRAULIC CONTROLS

COMPONENTS OF INDUSTRY 5.0

‍NEW SOUTHERN CALIFORNIA DESIGN AND R&D CENTER COMING IN 2025

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Our new Design & R&D center should be operational in early Q3, 2025. Presses are currently being manufactured that will be underpower for demonstration and training purposes. A full range of mechanical and servo hydraulic presses equipped with the I-PRESS & Automation control family will permit clients to better understand our capabilities.

Click Here to Visit Sutherland's Virtual Showroom

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SMART PRESSES & INTERCONNECTIVITY / EXCEED JIS 1ST CLASS ACCURACY STANDARDS

MECHANICAL PRESSES 100 TO 4000 TON

HYDRAULIC PRESSES 100 TO 6000 TON

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KC PRESSES FROM 50 TO 1000 TON / SERVO HYDRUALIC WITH PROGRAMMABLE MOTION PROFILE

https://www.sutherlandpresses.com/news/kc-servo-hydraulic-presses-with-i-press-controls-what-you-need-to-know

CONTROL RETROFITS FOR MECHANICAL STAMPING AND FORGE PRESSES

I-PRESS & Automation controls are a great solution for upgrading your older presses. Built on Rockwell AB hardware and software platforms for dependability with a full suite of features that other control companies call options.

I-PRESS meets Category 3 & Performance Level D safety standards, the highest in the industry.

Contact Info@SutherlandPresses.com if you would like to know more about upgrading your pressroom.

Click Here to Visit Sutherland's I-PRESS® Control Simulator

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PREVENTATIVE MAINTENANCE PROGRAMS INCREASE UPTIME

Reliable Performance Through Preventive Maintenance

Enrolling in our Preventive Maintenance Program (PMP) helps ensure uninterrupted operations and maximize the lifespan of your equipment. Our PMP is designed to reduce the risk of costly unplanned downtime by proactively addressing potential issues before they affect productivity.

A Case Study in Reliability: 107 million Strokes and Counting.

One Fortune 100 company utilizing our PMP achieved an impressive 107 million strokes across their 35 Sutherland Presses without a single instance of unplanned downtime. This success story is a testament to our commitment to understanding each customer’s unique needs, maintaining open lines of communication, and executing projects with precision.

Innovative Design, Rigorous Quality, and Advanced Controls.

Key to this reliability are Sutherland’s advanced press designs, robust quality checks, and the integration of our I-PRESS® control system. Together, these elements create a maintenance program that not only minimizes disruptions but also aligns with the highest industry standards for operational consistency.

Our PMP provides peace of mind with scheduled checks and expert support, allowing you to focus on productivity. To learn more about optimizing your press performance, read the full article or reach out to discuss how our Preventive Maintenance Program can benefit your operations.

Click Here to Read Article

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Sutherland Presses is at the forefront of energy efficiency with its innovative Servo Hydraulic Presses. These presses are designed to significantly reduce energy consumption while providing a high level of performance and versatility.

Energy Efficiency

Our servo-hydraulic technology reduces energy use compared to traditional mechanical and hydraulic presses. This reduction translates into cost savings for operators over the lifespan of the press.

Programmable Motion

The presses offer programmable motion and speed profiles, which allow for refined control over the slide stroke. This feature enhances material flow and formability, resulting in superior grain structure for forged parts.

Multi-Point Setup

Users can regulate speed and pressure up to seven times in one cycle with our multi-point setup screen, allowing for precise control during complex forming processes.

Versatile Tonnage

Our presses provide dynamic tonnage adjustment from 10% to 100% at any point during the stroke cycle. This flexibility is ideal for various applications, including blanking, forming, deep draw, and composite forming.

I-PRESS HYDRO Control System

The onboard I-PRESS® HYDRO control system allows easy adjustments of speeds, distances, pressures, and dwell time throughout the stroke. For simpler jobs, our Single Point Edit screen ensures quick and efficient setups.

Capacity Range

Available in capacities ranging from 200 to 4000 tons, our presses accommodate a wide range of die sizes, making them adaptable for diverse manufacturing needs.

Application Success

One of our notable implementations includes a fully automated Servo Hydraulic press line for a major home appliance manufacturer. This line, which has a total capacity of 1400 tons, is coil-fed to the initial press and utilizes inverted robots for seamless workpiece transfer between presses. The entire setup allows for a line changeover in under 15 minutes, showcasing the efficiency and automation capabilities of Sutherland's presses.

For businesses looking to enhance their manufacturing efficiency while reducing energy costs, Sutherland Servo Hydraulic Presses offer an ideal solution. For more details, reach out to us or explore our resources online. Servo Hydraulic Presses from Sutherland Presses are ideal for a variety of applications due to their precision, flexibility, and energy efficiency. Here are some of the key applications:

Metal Forming
Suitable for intricate metal forming tasks where high precision and control over the forming process are required.

Automotive Components
Ideal for producing precise components such as body panels, structural parts, and other critical automotive parts.

Aerospace
Used for manufacturing lightweight yet strong components, ensuring high-quality production necessary for aerospace standards.

Home Appliances
Perfect for forming components for appliances, where consistent quality and efficiency are needed.

Molded Composites
Useful in forming molded composites due to their ability to handle complex shapes and delicate materials while maintaining strength.

Deep Drawing
Applied in deep draw operations like producing canisters, metal containers, and other parts requiring precision in depth and dimension.

These presses offer versatility for various manufacturing environments where precision, efficiency, and quality are paramount. For more specific details or inquiries regarding applications, please visit our website or contact us directly.

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At Sutherland Presses, we understand the critical importance of precision and reliability in compression molding applications. Our innovative I-PRESS® Slide Level Monitoring system, integrated within our top-tier Servo-Hydraulic Presses, is designed specifically for industries where precision material flow and mold alignment are paramount. This advanced feature is part of our commitment to pushing the boundaries of what is possible in compression molding, making it a perfect fit for manufacturers in the automotive, aerospace, industrial machinery, and appliance sectors.

Key Features and Benefits

Precision Monitoring

The I-PRESS® Control System in our Servo-Hydraulic Presses includes highly accurate Slide & Mold Level Monitoring capabilities. This feature is crucial for operations using multi-cavity molds and those requiring exact material distribution across each mold cavity. By ensuring that each stroke is monitored and precisely controlled, our system helps in reducing wastage and increasing mold life, which is especially beneficial in high-volume manufacturing environments.

Enhanced Performance Visibility

All monitoring data is conveniently displayed on the I-PRESS® Color Touch Screen, providing operators with real-time feedback and the ability to make adjustments quickly and efficiently. This immediate access to operational data not only optimizes workflow but also enhances the quality of the end product.

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Data Recording

For further analysis and quality control, the Slide Level Monitoring system offers an option to record data related to each stroke. This feature allows for in-depth review of your press's performance, ensuring every aspect of the operation aligns with stringent quality standards.

The Master Main Electrical Panel meets Category 3 & Performance Level D Safety Standards. Available on Rockwell AB or Siemens hardware and software systems

Customization and Flexibility

Recognizing that each manufacturing scenario is unique, Sutherland Presses offers customization options for our presses.

This flexibility ensures that our presses not only meet but exceed the specific needs of your production line, regardless of the complexity of the tasks involved.

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Energy Efficiency and Safety

Embedded in every Servo-Hydraulic Press equipped with the I-PRESS® control system is our commitment to energy efficiency and enhanced safety features. These presses are designed to operate at optimal levels with minimal energy consumption and reduced downtime, ensuring a safer, more cost-effective production cycle.

Why Choose Sutherland Presses?

Founded in 1946, Sutherland Presses has been at the forefront of press technology, continually contributing to innovations in the metal forming industry. With a legacy of quality and a "Controls First Philosophy," we ensure each servo hydraulic press adheres to the JIS 1stClass standard and all key international standards. Our comprehensive approach includes tailored design, rigorous manufacturing processes, and exceptional customer support, making Sutherland Presses a trusted partner in your manufacturing journey.

Press On & Forge Ahead

With Sutherland Presses, where we not only meet the industry’s needs but drive the future of pressing technology. Visit our website at (https://www.sutherlandpresses.com) to explore our range of solutions designed to elevate your production capabilities to new heights.

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‍A Commitment to Excellence

In today’s fast-paced industrial landscape, the importance of maintaining operational efficiency cannot be overstated. For companies in the metalformingsector, this translates into the effective upkeep of press machines, which are pivotal to their production processes. Recognizing the critical role maintenance plays, Sutherland Presses has devoted itself not only to manufacturing top-tier machinery but also to equipping its users with vital maintenance knowledge. This initiative ensures that companies are able to maximize their equipment's potential while securing robust returns on their investments.

The Importance of Proper Press Maintenance

Press machines act as the backbone of metal manufacturing, serving a crucial role in ensuring smooth, uninterrupted production cycles. Any machine downtime can have ripple effects, halting production and causing financial strains. Proper maintenance mitigates the risk of unexpected breakdowns and costly repairs.

This preventive approach focuses on safeguarding machinery health, reinforcing the idea that preventative maintenance is more cost-effective than addressing problems post-failure. Sutherland Presses champions this ideology, emphasizing that educating users on robust maintenance practices is essential for maintaining machine longevity and efficiency.

Sutherland's Educational Initiatives

Central to Sutherland’s mission is the dissemination of comprehensive knowledge through a variety of educational avenues. The company has invested in creating detailed operating manuals that break down complex maintenance procedures into easily understood steps. Additionally, Sutherland conducts interactive webinars and on-site training workshops, allowing face-to-face guidance that caters to individual company needs. These initiatives are designed to demystify press maintenance, making it accessible for operators and maintenance staff at all skill levels and helping them fine-tune their operational strategies.

Key Maintenance Tips for Optimal Performance

‍One of the cornerstones of effective maintenance is the establishment of a routine inspection schedule. By doing so, potential issues can be caught early, preventing minor wear from escalating into major repairs. Key components such as the flywheel, clutch, and slide guides should be examined in detail. Consistent lubrication maintenance is equally important, as it minimizes friction, prevents wear, and extends the lifespan of machine parts.

Each component should be lubricated according to the manufacturer’s specifications, which ensures optimal performance. Regular alignment and calibration checks are also crucial, as they maintain precision and prevent uneven wear that can compromise output quality. Utilizing precise measuring tools for these tasks helps ensure components are aligned correctly. Maintaining a dust-free environment around the machine minimizes the risk of malfunctioning due to contamination. Many companies find value in adopting cleanroom practices to reduce potential risks.

Effective load monitoring also plays a vital role in maintenance. Ensuring the press operates within its designated load capacity prevents undue stress on the machinery. With the advent of technology like the I-PRESS control system, operators can monitor loads in real-time and receive instant alerts for any deviations from the norm.

Sutherland Presses has compiled an invaluable resource with their Press Maintenance Tips, designed to support users in implementing these best practices. This comprehensive guide offers step-by-step instructions to enhance machine performance. Readers can further explore these tips and gain deeper insights by visiting the link: Sutherland Press Maintenance Tips.

The Role of Technology in Maintenance

Integrating technology into press maintenance has brought about a transformative change, enabling more efficient monitoring and management processes. Systems like Sutherland's I-PRESS® & Automation Family of Controls offer unparalleled insights with real-time diagnostics and performance analytics. Such capabilities empower operators to make informed decisions, preemptively addressing maintenance issues before they evolve into critical faults. These technological advancements simplify the maintenance process and enhance the machine's operational continuity.

Training and Support from Sutherland

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Sutherland’s commitment extends beyond the provision of resources; it includes hands-on training and continuous support. The company offers tailored programs designed to address specific operational challenges faced by various organizations. These programs ensure that both novice and experienced personnel are well-versed in the latest industry standards and maintenance techniques, fostering a culture of continuous learning and adaptation.

Sutherland Presses remains steadfast in its commitment to driving industrial productivity through a blend of innovative equipment and comprehensive educational support. By prioritizing maintenance education, the company fulfills its role as a partner in progress, ensuring clients' machines perform optimally and investments are continuously safeguarded. This holistic approach not only bolsters the machinery’s efficiency but also propels companies toward sustainable success, exemplifying Sutherland’s dedication to elevating industry standards and fostering economic resilience.

Since its establishment in 1946, Sutherland Presses has been at the forefront of providing exceptional metal forming solutions. Catering primarily to sectors like Automotive, Aerospace, Industrial Machinery, and Appliance Manufacturing, our family-owned business excels in innovation, quality, and customer satisfaction.

This article delves into the capabilities and superior features of our Two & Four Point Mechanical Stamping Presses ranging from 200 to 3500 ton, illustrating why they are preferred by industry leaders.

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Design and Customization at Its Finest 

At Sutherland Presses, our mechanical stamping presses are engineered with precision and built to handle a wide array of demanding applications. The two-point and four-point configurations ensure versatility and high performance across various tasks, including stamping, transfer, progressive operations, and more. These presses are particularly suited for industries requiring impeccable quality and robust equipment for high-volume production.

Each press boasts robust fabricated steel frames, designed not only to meet but exceed JIS (Japanese Industrial Standards) First-Class standards, demonstrating our commitment to superior engineering and safety.

Additionally, our commitment to a "Controls First Philosophy" integrates the advanced I-PRESS® & Automation Control system. This industry-leading feature sets our presses apart, offering unparalleled ease of use, functionality, and adaptability in today’s fast-paced production environments.

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Tailored Solutions for Progressive Outcomes 

Our mechanical stamping presses are designed to accommodate rolling bolsters that facilitate quick die changes, significantly reducing downtime and boosting productivity.

This feature is ideal for settings where multiple stamping tasks need to be performed sequentially on the same press. The inclusion of automated systems further enhances the operational efficiency, making Sutherland Presses a go-to choice for industrial applications where precision and time management are crucial.

Moreover, the versatility in configurations allows almost infinite adaptability. Whether it’s automotive body parts, aerospace components, or large appliance manufacturing, our presses can be tailored to meet the unique requirements of each industry while maintaining the highest standards of output.

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Ensuring Longevity and Efficiency 

Understanding the importance of reliability and minimal downtime, Sutherland Presses has developed effective preventative maintenance programs. These programs are designed to maintain press efficiency, extend life expectancy, and minimize the operational costs over time, affirming our commitment to not just selling a press but ensuring it continually performs at peak levels.

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A Legacy of Innovation

As a leader in the field with over 75 years of experience, Sutherland Presses stands out not only for the quality of products but also for our deep commitment to customer service. This dedication is evident in our turnkey solutions the encompass initial designs, through the manufacturing process, and continuing onto service and support. Our team ensures that every press installation and operation is seamless and meets the high standards our customers expect and rely on.

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Moving Forward with Confidence

"Press On & Forge Ahead” is more than just a tagline; it's a philosophy that guides every aspect of our operations at Sutherland Presses. Our innovative approaches in the design and functionality of our Two & Four Point Mechanical Stamping Presses are geared towards helping your business achieve optimal performance and productivity. It is this partnership approach that makes us not just a supplier, but a reliable extension of your own operations.

In conclusion, Sutherland Presses not only offers state-of-the-art mechanical presses but also ensures they are a beneficial addition to your manufacturing processes.

With a focus on quality, customer satisfaction, and continuous improvement, we invite businesses from the automotive, aerospace, industrial machinery, and appliance sectors to experience the next level of metal forming efficiency. For more information or to discuss how we can assist your manufacturing needs, visit us at www.sutherlandpresses.com

At Sutherland Presses, we are committed to pushing the boundaries of what is possible in metal forming, helping you to not just meet but exceed your production goals with ease and efficiency.

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For those of you that made it to the CAMX show, thank you for stopping by our booth.

It was a pleasure to demonstrate the capabilities of our state-of-the-art press, it was a major highlight and attracted considerable attention.

Many visitors showed particular interest in our I-PRESS® Control System, which features four-corner level monitoring ideal for compression molding operations. This system, along with our press’s robust frame construction and 8-point full-length slide guidance, ensures enhanced precision and reliability over most hydraulic presses.

3300 US Ton 4 Cylinder

Fast 9 Month Build Times

92” Stroke

112” Daylight

140” x 140” Mold Area

Rexroth Fluid Systems

I-PRESS Controls

Allen Bradley or Siemens

Leveling System Optional

200-10,000 Ton Capacities

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We are pleased to learn about your interest in exploring the comprehensive range of products, innovative technologies, and the support services that Sutherland offers. To provide you with detailed information and address any inquiries you might have, one of our application specialists will contact you within the coming week. However, should you prefer to initiate this discussion sooner, please feel free to email us directly at CompositeCrew@SutherlandPresses.com

We look forward to assisting you further and helping you find the right solutions to meet your company’s needs.

All processes are done in house from flame cutting, welding, heat treatment, machining, cylinder manufacturing, electrical panel builds, assembly and testing. The only thing we outsource is our FMS / Fluid Management System, which is built for using German by Bosch Rexroth which comes with an international warranty.

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We look forward to assisting you further and helping you find the right solutions to meet your company’s needs.  

All the Best,

TEAM SUTHERLAND    

‍CompositeCrew@SutherlandPresses.com

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KC Presses es una división de Sutherland Presses que seformó en 2011. Originalmente, la intención era ofrecer una solución de prensamás asequible con un sistema de control de botón de presión simple pero seguro.

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En los últimos 13 años, muchas cosas han cambiado enSutherland y KC. Liderando el cambio está nuestro sistema de control I-PRESS yAutomatización, que está patentado. I-PRESS fue la inspiración de nuestro CEO,Mark Sutherland, durante una visita a la feria de máquinas Euro Blech haceaproximadamente quince años. Mientras estudiaba a los principales constructoresde prensas globales, se sorprendió de lo complejo que era el sistema decontrol. Esto desencadenó la invención de nuestro I-PRESS y Automatización, queha cambiado la forma en que funcionan las fábricas de prensas hoy en día.

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El desarrollo se basó en la seguridad, facilidad deuso, gráficos atractivos para involucrar a los operadores, una curva deaprendizaje corta, completamente equipado, monitoreo de rendimiento yrecopilación de datos, que otros fabricantes de controles cobran como opciones.

Mark contrató a un grupo de programadores de Rockwell Allen Bradley y sepropuso hacer de I-PRESS una realidad. Ahora, quince años después, tenemos lafamilia de controles: I-PRESS MECHANICAL, I-PRESS HYDRO y I-PRESS FORGE.

Entrando en las mejoradas KC SERVO HIDRÁULICAS, hemostomado 30 años de historia en la fabricación de prensas hidráulicas de marco enC y de cuatro postes, llevándola a nuevos niveles en rendimiento de la máquina,movimiento programable y perfiles de velocidad, seguridad y precisión de laprensa, gestión de fluidos y rigidez.

Primero, los niveles de seguridad cumplencon los estándares más altos de la industria: Nivel de Rendimiento D (PL-D) yCategoría 3 (CAT-3) para la industria de prensas.

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Rendimiento de la máquina,componentes y fiabilidad.

Con más de 65 años de experiencia en la selección desocios de fabricación para fabricar nuestras prensas de marca privada, noscomplace lanzar al mercado las versiones actualizadas de las prensashidráulicas KC Servo. Diseñamos y seleccionamos cada componente que ingresa asus prensas. Tomamos esto muy en serio, nuestro nombre está sobre ello ynuestra reputación de más de 75 años habla por sí misma.

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Estructura de las máquina

Diseñadas con FEA para cumplir con los estándares JIS ytener una deflexión mínima. Acero soldado con bisel, tratado térmicamente ymecanizado en herramientas modernas para un ajuste y acabado de precisión.

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Sistemas de Gestión de Fluidos (FMS)

Válvulas de control de circuito dual Bosch Rexroth paracontrol de presión y dirección, colector perforado con puertos de prueba depresión, los colectores están elevados para facilitar el acceso para el ajustede válvulas, tuberías limitadas, filtros monitoreados electrónicamenteconectados al control I-PRESS, monitores de nivel alto y bajo para el tanqueprincipal, respiraderos de tanque y paneles de limpieza, motor servo conectadoa la bomba de alta presión Rexroth, válvulas de prellenado de alta velocidad ycilindros principales con acabado en cromo.

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Sistemas eléctricos y de control

El "corazón" de la prensa es nuestroco ntrolador de I-PRESS y automatización, que es parte de los estándares de la industria 5.0. Hecho, no ficción: recibe esquemas eléctricos detallados de laprensa construida para tres áreas: Panel Eléctrico Principal (MEP), Estación deOperador Principal (MOS) y Cableado Lateral de la Máquina (MSW). También seincluye una lista completa de materiales (BOM) detallando cada parte eléctricae hidráulica de su nueva prensa.

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El HMI y Gráficos de Panel I-PRESS de 10” permiten unfácil monitoreo y ajuste de las posiciones de deslizamiento, velocidades ypresiones, lo mismo para el amortiguador de troquel inferior opcional. Monitorde Tiempo de Ciclo, Conexión Remota, Recuperación de Datos, Memoria de 200Trabajos, 12 Salidas de Rampa Programables Nombrables, 16 Entradas de Troquel yAutomatización Programables Nombrables, Gráfico de Acción de Válvula, Gráficode Pasador de Amortiguación por trabajo y muchos más. Le sugerimos que secomunique con un profesional en Sutherland para que lo guíe a través de todo loque I-PRESS ofrece. Info@SutherlandPresses.com

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KC Presses is a division of Sutherland Presses that was formed in 2011. Originally the intent was to offer a more affordable press solution with a simple but safe push button control system.

Over the past 13 years a lot has changed at Sutherland & KC. Leading the charge is our trademarked I-PRESS & Automation Control System. I-PRESS was the inspiration of our CEO, Mark Sutherland, during a visit to the Euro Blech machine tool show about fifteen years ago. While he was visiting the studying the major global press builders, he was shocked at how complex the control system was. This triggered the invention of our I-PRESS & Automation Control which has changed the way press shops operate today.

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The development was based on Safety, Ease of Use, Cool Graphics to Engage Operators, Short Learning Curve, Fully Featured, Performance Monitoring and Data Collection, that other controls builders charge for as options.

Mark contracted a group of Rockwell Allen Bradley programmers and set out on the mission to make I-PRESS a reality.  Now, fifteen years later, we have the family of controls, I-PRESS MECHANICAL, I-PRESS HYDRO & I-PRESS FORGE.

Enter the improved KC SERVO-HYDRAULICS, we have taken 30 years of history in making C-Frame and Four Post hydraulic presses and taken it to new levels in machine performance, programmable motion and speed profiles, safety and press accuracy, fluid management and rigidity.

First, safety levels meet the highest industry standards of Performance Level D (PL-D) and Category 3 (CAT-3) for the pressing industry.

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Machine Performance, Components & Reliability

Having over 65 years of experience in selecting manufacturing partners to make our private label presses, we are pleased to bring to market the updated versions of KC Servo Hydraulic presses. We design and select every component that goes into your presses, We take is very seriously, our name is on it and our 75+year reputation speaks for itself.

Machine Frames

Designed with FEA to meet JIS standards and have minimal deflection, Welded Chamfered Steel, Heat Treated and machined on modern machine tools for precision fit and finish.

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Fluid Management Systems (FMS)

Bosch Rexroth dual circuit control valves for pressure and directional control, gun drilled manifold with pressure test ports, manifolds are raised for ease of access for valve adjustment, limited piping, electronically monitored filters connected to I-PRESS control, high and low level monitors for main tank, tank breather and cleanout panels, servo motor to Rexroth high pressure pump, highspeed prefill valves & main cylinders with crome finish.

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Electrical & Control Systems

The heart of the press is our trademarked I-PRESS and automation controller that is part of the 5.0 industry standards. Fact not fiction, you get detailed as built press schematics for three areas: Main Electrical Panel (MEP), Master Operator Station (MOS) and Machine Side Wiring (MSW). Also included is a complete Bill of Material (BOM) detailing every electrical & hydraulic part on your new press.

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I-PRESS 10” Panel View HMI & Graphics allow easy monitoring and adjustment of, slide positions, speeds and pressures, same for option lower die cushion. Cycle Time Monitor, Remote Connection, Data Retrival, 200 Job Memory, 12 Namable Programmable Cam outputs, 16 Namable Programmable Die and Automation inputs, Valve Action Chart, Cushion Pin Chart per job and many more. We suggest you contact a Pro at Sutherland to walk you through all that I-PRESS offers. Info@SuthelandPresses.com

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In the metal forming industry, precision, efficiency, and reliability are paramount. At Sutherland Presses, we understand these necessities deeply, having been a pioneering force in the industry since 1946.

Today, we are excited to announce the release of our latest innovation, the HUX Series Knuckle Joint Press for Cold Forging. This new series represents the pinnacle of our engineering excellence and commitment to providing our customers with cutting-edge technology. The HUX Series is designed to meet the rigorous demands of metal forming applications in the automotive, aerospace, and industrial machinery sectors, ensuring unparalleled performance and precision.

Our flagship range, especially our Cold Forging Press, perfectly embodies these attributes. With a specialization in knuckle joint presses, our machines are designed to meet the rigorous demands of metal forming applications in the automotive, aerospace, and industrial machinery sectors. In this article, we delve into the advantages of knuckle joint presses, particularly in the context of cold forging and aluminum floor forging, while highlighting the features that make our presses indispensable to manufacturers.

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The Power of Knuckle Joint Presses

Knuckle joint presses, particularly the HUX Series Knuckle Joint Presses, offer a unique mechanical advantage owing to their distinctive drive mechanism. This mechanism ensures high precision and force, which is absolutely essential for cold forging—a process where metal is formed at room temperature, enhancing the material's strength and durability.

The HUX Series, recently released by Sutherland Presses, is specifically engineered to harness this mechanical advantage, delivering exceptional performance and reliability.

Precision and Durability

One of the standout features of the HUX Series knuckle joint presses is their ability to deliver unprecedented precision. The knuckle joint mechanism allows for a controlled and exacting force to be applied to the metal, ensuring consistent and high-quality output.

At Sutherland Presses, our machines comply with the JIS 1st Class standard and all key international standards, guaranteeing our clients the utmost reliability and precision in their operations. The HUX Series is a testament to our dedication to precision and durability, making it an ideal choice for manufacturers seeking the best in cold forging technology.

Cold Forging Expertise

Cold forging requires specialized equipment capable of handling high stress without compromising the material's integrity. Our Cold Forging Presses, which feature knuckle joint drives, are specifically engineered for this purpose. These machines excel in producing parts with tight tolerances and exceptional surface finishes, making them ideal for critical components in automotive aerospace applications.

Hyper Controls: The I-PRESS® Advantage

A critical feature of our knuckle joint presses is the state-of-the-art I-PRESS® control system. This advanced control system enhances user experience through its intuitive design and multifunctional capabilities.

Hyper controls allow for precise management of the press operations, enabling manufacturers to achieve optimal performance and productivity. The I-PRESS®FORGE & Automation Control further streamlines the process, ensuring comprehensive automation features that cater to complex manufacturing requirements.

Applications in Aluminum Floor Forging

Aluminum floor forging is a niche yet critical area within the broader metal forming industry. Given aluminum's lightweight yet robust characteristics, it is extensively used in automotive and aerospace applications.

Our knuckle joint presses are ideal for forging aluminum components due to their high force output and precision.

The mono-block press frames and the wet clutch and brake system provide the stability and control needed for aluminum forging, ensuring that each part meets exact specifications.

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The Sutherland Presses Commitment

With a history spanning over seven decades, Sutherland Presses remains committed to innovation, quality, and customer satisfaction. Our " On and Forge Ahead" philosophy is not just a tagline—it's a testament to our dedication to providing world-class forming press solutions.  We offer turnkey services from design and manufacturing to maintenance and support, ensuring our clients have a seamless and productive experience.

Conclusion

For manufacturers in the automotive, aerospace, and industrial machinery sectors, Sutherland Presses' knuckle joint presses present an unmatched combination of precision, durability, and advanced control systems. By choosing our Cold Forging Press for your metal forming needs, you invest in a legacy of excellence and innovation.  Visit Sutherland Presses to learn more about our range of high-performance press solutions tailored to drive your business forward.

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‍Discover how Sutherland Presses can elevate your manufacturing processes. Contact us today for a consultation and see why industry leaders trust us for their metal forming needs. Press On and Forge Ahead with confidence and precision.

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The Composites and Advanced Materials Expo (CAMX) 2024 is set to be a pivotal event for manufacturers across various sectors, particularly those in the plastic, composite, aerospace, and defense industries. As these sectors increasingly adopt advanced materials and processes, the need for high-quality, precision manufacturing equipment becomes paramount. This is especially true for companies utilizing hydraulic presses for compression molding processes including, composites, thermoset resins, thermoplastic resins and fibers.

Industry Growth and Projections

In2023, the composites market in the USA was valued at approximately $23.6billion, with significant contributions from the aerospace and defense sectors. This growth is expected to continue, with the market projected to reach $29.1billion by 2025, driven by increasing demand for lightweight, high-strength materials. The plastics industry, valued at $450 billion in 2023, also shows promising growth, particularly in sectors utilizing advanced thermoplastic composites.

The aerospace industry is witnessing a shift towards more fuel-efficient and sustainable solutions, with a notable increase in the use of composites. The defense sector is similarly evolving, with composites playing a crucial role in developing lightweight, durable, and high-performance materials for various applications.

The Role of Hydraulic Presses in Advanced Manufacturing

A key factor in the success of these industries is the quality and advanced manufacturing capabilities of the hydraulic presses they select. The precision, durability, and efficiency of these presses are critical for achieving the desired outcomes in complex molding processes. Companies engaged in processes such as Thermoplastic Compression Molding, Transfer Molding, and Long Fiber Reinforced Thermoplastics (LFRT) rely heavily on the performance of their hydraulic presses.

Sutherland Presses: Innovating with Servo-Hydraulic Technology

Sutherland Presses is at the forefront of providing cutting-edge solutions tailored to the needs of these industries. Our Servo Hydraulic Press, a unique feature at CAMX2024, exemplifies our commitment to energy efficiency and operational excellence. This press can save up to 80% of energy consumption, representing a significant leap toward sustainable manufacturing. Its straight sides and four-post design offer unparalleled performance and flexibility, reducing or eliminating the need for secondary operations.

Key Features and Advantages

4 Corner Level Monitoring: Progressive molding companies demand higher accuracy in presses and molds. With a linear transducer on each corner of the slide, we monitor mold closure and parallelism, providing feedback and display on our I-PRESS control. Measurable deviation is monitored on all four corners, and alarm parameters can be set to stop the press if acceptable limits are exceeded.

I-PRESS Control System: Our I-PRESS control system, based on Allen-Bradley hardware, integrates advanced PLC and HMI screen technology. This system enhances productivity while ensuring the utmost safety. The I-PRESS Multi-Point edit job setup allows users to program different motion and pressure profiles up to seven times in one stroke.

Energy Efficiency: Combining our Servo Drive Fluid Management (SDFM) system with I-PRESS controls can reduce press energy consumption by up to 70% compared to traditional hydraulic presses.

Real-Time Data and Automation: The Automation control system provides real-time data on machine performance, allowing manufacturers to make more informed decisions about maintenance and repairs. This data collection helps identify potential issues before they become critical, preventing costly downtime and repairs.

Invitation to CAMX 2024

We invite all companies in the plastic, composite, aerospace, and defense industries to visit Sutherland Presses’ booth V33 at CAMX 2024. Discover our state-of-the-art Servo Hydraulic Presses, renowned for their precision, durability, and efficiency. Experience firsthand how our advanced I-PRESS Controls and Automation systems can enhance your manufacturing processes.

Join us at CAMX 2024 to explore how Sutherland Presses can be your partner in achieving superior manufacturing outcomes. With our innovative solutions, we aim to support your journey towards excellence in production and sustainability. We look forward to showcasing how our custom-made servo-hydraulic presses can meet and exceed the demands of your advanced molding processes.

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Sutherland Presses, a trailblazer in the composite forming industry, is excited to extend a warm invitation to attendees of the CAMX 2024 invoking Aerospace, Automotive, Defense, EV and Appliance manufacturers to experience the latest advancements in composite forming technology at our showcase.

As an esteemed participant at CAMX 2024, our team is eager to demonstrate how our top-tier Servo Hydraulic Presses, equipped with the revolutionary I-PRESS® & Automation Control, are transforming the operational capabilities of manufacturers in the industries we serve.

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Advanced Technology Integration

At Sutherland Presses, we are committed to innovation and efficiency. Our Servo Hydraulic Presses represent the forefront of technology with the integration of I-PRESS® & Automation Control.

This advanced system is designed for user-friendliness and ultimate functionality, making precise operations simple and consistent. Moreover, attendees at CAMX will learn how our presses meet and exceed JIS 1st Class standards and other critical international benchmarks owing to our "Controls First Philosophy.

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Four Corner Level Monitoring and CAMX 2024

Our exclusive showcase will delve into the benefits of four corner level monitoring, a unique feature that enhances the quality and consistency of part production. Visitors to CAMX 2024 will witness first hand how incorporating this technology leads to the manufacturing of better parts, minimizing defects and significantly reducing wastage.

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Energy Efficiency and Sustainability & The I-PRESS® Advantage in Composite Forming

One of the key highlights of our exhibit at CAMX will be demonstrating the energy-efficient nature of our servo hydraulic presses. Our participation at CAMX 2024 will also spotlight the versatility of the I-PRESS® & Automation Control in the realm of composite forming technologies used in both aerospace and automotive industries.

Attendees will get an in-depth view of how this control system simplifies complex operations, ensuring flawless execution of manufacturing tasks.

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Collaboration with Molded Fiber Glass Companies

At CAMX 2024, Sutherland Presses is proud to announce collaborations with industry giant Molded Fiber Glass Companies. These partnerships enable us to integrate cutting-edge solutions and drive forward the possibilities in automation and material handling, paving the way for a new era in industrial manufacturing. E-mail Info@SutherlandPresses.com if you have any questions or need further information.

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En Sutherland Presses, nos enorgullece enormemente el éxito de nuestros clientes, y hoy estamos emocionados de compartir una inspiradora historia de uno de nuestros valiosos clientes en Jalisco, México. Este cliente ha logrado resultados notables con dos de nuestras prensas mecánicas de 200 toneladas, estableciendo un referente en confiabilidad y rendimiento.

En poco más de dos años, estas prensas han completado un impresionante total de 30 millones de golpes, operando con un tiempo de inactividad mínimo. Funcionando 24 horas al día de lunes a sábado, estas máquinas alcanzan aproximadamente 180,000 golpes diarios. Este rendimiento excepcional ha permitido a nuestro cliente cumplir consistentemente con sus objetivos de producción y presentar con confianza sus volúmenes de producción a sus propios clientes.

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El Poder del Mantenimiento Preventivo

Un factor significativo detrás de este éxito es la comunicación continua con nuestro equipo de servicio y la adherencia a un riguroso programa de mantenimiento preventivo.

Nuestros técnicos certificados, equipados con herramientas de diagnóstico avanzadas, brindan servicios de mantenimiento meticulosos que ya han ayudado a las principales empresas de la industria a reducir su tiempo de inactividad en más del 40%.

Ofrecemos a nuestros clientes descuentos exclusivos en su primer servicio de mantenimiento preventivo por tiempo limitado, asegurando que puedan beneficiarse de informes en tiempo real basados en la nube que proporcionan una supervisión integral del estado de su maquinaria.

Cada prensa inspeccionada viene con un informe completo, incluyendo fotos y comentarios, destacando elementos de acción, ítems a monitorear y confirmando sistemas en buen estado.

Los testimonios de nuestros clientes reflejan el impacto positivo de nuestro programa de mantenimiento preventivo, mostrando cómo les ha ayudado a evitar interrupciones graves y potenciales semanas de inactividad.

El Papel del los Controles y I-PRESS® & Automation

Un componente integral en el éxito de este cliente ha sido nuestro avanzado sistema de Control y Automatización I-PRESS®.

Este sistema mejora la guía del operador con más de 130 fallos de prensa monitoreados y proporciona pasos secuenciales en pantalla para la resolución, asegurando operaciones sin problemas.

Ofrece una capacidad de memoria de trabajo expandida para almacenar más de 200 trabajos con nombres alfanuméricos y conectividad remota para asistencia y monitoreo.

Las opciones de alta personalización y expansibilidad sin reemplazos costosos de chips, junto con actualizaciones desbloqueadas directamente desde el software, lo convierten en una herramienta invaluable.

El sistema de Controles I-PRESS® & Automation también incluye levas programables, monitor de troquel I/O para configuraciones detalladas de control, monitoreo de tonelaje para proteger herramientas, y diagnósticos y resolución de problemas en pantalla para una rápida resolución de problemas.

El cumplimiento con los más altos estándares de seguridad en la industria de prensas asegura operaciones confiables y seguras. Este robusto sistema de control ha jugado un papel crucial en el rendimiento sostenido y la confiabilidad experimentada por nuestro cliente en Jalisco.

HISTORIA DE ÉXITO DEL CLIENTE: DESEMPEÑO SOBRESALIENTE EN JALISCO

La Importancia del Mantenimiento Preventivo y Controles Avanzados de Prensas

Los logros de nuestro cliente en Jalisco destacan por qué es esencial tener tanto un programa de mantenimiento preventivo como controles avanzados de prensas. El mantenimiento preventivo minimiza el tiempo de inactividad inesperado, optimiza el rendimiento de la máquina y extiende la vida útil del equipo.

Junto con controles avanzados de prensas como el sistema I-PRESS®, los operadores obtienen una guía mejorada, monitoreo en tiempo real y resolución rápida de problemas, asegurando operaciones suaves y eficientes. Juntos, estos elementos crean una sinergia que maximiza la productividad, mejora la confiabilidad y proporciona la confianza para cumplir consistentemente con los objetivos de producción.

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At Sutherland Presses, we take immense pride in the success of our clients, and today, we are thrilled to share an inspiring story from one of our valued customers in Jalisco, Mexico. This customer has achieved remarkable results with two of our 200-ton mechanical presses, setting a benchmark for reliability and performance.

In just over two years, these presses have completed an impressive 30 million strokes, operating with minimal downtime. Running 24hours a day from Monday to Saturday, these machines achieve approximately180,000 strokes daily. This exceptional performance has allowed our customer to consistently meet their production targets and confidently present their production volumes to their own clients.

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The Power of Preventive Maintenance

A significant factor behind this success is the continuous communication with our service team and adherence to a rigorous preventive maintenance schedule. Our certified technicians, armed with advanced diagnostic tools, deliver meticulous maintenance services that have already helped leading companies in the industry reduce their downtime by more than 40%.

We offer our clients exclusive discounts on their first preventive maintenance service for a imited time, ensuring they can immediately benefit from real-time, cloud-basedreports providing comprehensive oversight of their machinery’s status. Each press inspected comes with a full report, including photos and comments,highlighting action items, items to monitor, and confirming systems in good condition. Testimonials from our clients reflect the positive impact of ourpreventive maintenance program, showcasing how it has helped them avoid severe disruptions and potential weeks of downtime.

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The Role of I-PRESS® Control & Automation

Integral to this customer's success has been our advanced I-PRESS® Control & Automation system. This system enhances operator guidance with over 130 monitored press faults and provides on-screen sequential steps for resolution, ensuring smooth operations.

It offers expanded job memory capacity for storing over 200 jobs with Alpha-Numeric job names and remote connectivity for assistance and monitoring. High customization and expandability options without costly chip replacements, along with upgrades unlocked

directly from software, make it an invaluable tool. The I-PRESS® Control & Automation system also includes programmable cams, die monitor I/O for detailed control configurations, tonnage monitoring to protect tooling, and on-screen fault diagnostics and troubleshooting for quick issue resolution.

Compliance with the highest safety standards in the press industry ensures reliable and safe operations. This robust control system has played a crucial role in the sustained performance and reliability experienced by our customer in Jalisco.

The Importance of Preventive Maintenance and Advanced Press Controls

The achievements of our client in Jalisco highlight why having both a preventive maintenance program and advanced press controls is essential. Preventive maintenance minimizes unexpected downtime, optimizes machine performance, and extends the lifespan of equipment.

Coupled with advanced press controls like the I-PRESS® system, operators gain enhanced guidance, real-time monitoring, and quick issue resolution, ensuring smooth and efficient operations. Together, these elements create a synergy that maximizes productivity, enhances reliability, and provides the confidence to meet production targets consistently.

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What’s just as good as a repeat customer? A new customer! We're thrilled to announce that our robust HD2-440-79-47 Servo-Hydraulic Press has found a new home in the Grand Canyon state. Equipped with our signature Allen Bradley I-PRESS® controls, this press exemplifies the quality and innovation that Sutherland Presses is known for.

Why Choose Sutherland Presses?

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OEMs, Tier 1, and Tier 2 companies consistently choose Sutherland Presses for our advanced I-PRESS® &Automation Control System. In today's fast-evolving manufacturing landscape, sticking with outdated control systems is like using a flip phone in the smart phone era – it just doesn't cut it. Our system is safer for operators, scalable for evolving needs, and adaptable to technology changes, all while being seamlessly integrated with Industry 4.0.

At Sutherland Presses, we're committed to providing solutions that simplify user learning, setup, and navigation. Say goodbye to the frustration of complex menus and hello to intuitive, future-ready controls.

Unveiling Our Servo-Hydraulic Press Technology

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Commitment to Energy Efficiency and Operational Excellence

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Our Servo-Hydraulic Press is a testament to Sutherland Presses' commitment to energy efficiency and operational excellence.

Capable of saving up to 80% in energy consumption, its straight sides and four-post design ensure top performance and flexibility, reducing the need for secondary operations.

The Servo Drive Fluid Management System (SDFMS) offers programmable motion, speed, and pressure profiles, job memory, reduced energy consumption, and extended component life. Recognized for their unmatched precision and significant energy savings, our presses are essential for sustainable and cost-effective operations.

The advanced I-PRESS® control system optimizes performance, enabling controlled motion and reduced energy use per cycle.

‍Precision and Reliability with 4 Corner Level Monitoring

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‍In response to the demands of molding companies for higher accuracy, our presses feature 4 Corner Level Monitoring. With a linear transducer on each corner of the slide, we monitor mold closure and parallelism with feedback and display on our I-PRESS® control. Measurable deviation is monitored on all four corners, and alarm parameters can be set to stop the press if acceptable limits are exceeded. This advanced feature ensures precision and reliability, crucial in today's competitive manufacturing landscape.

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Adaptable and Safe for Various Sectors

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‍Our Servo-Hydraulic Presses are highly adaptable, catering to the needs of various sectors including Automotive, Aerospace, Forging, Composite, and Appliance Manufacturing.

Safety is paramount at Sutherland Presses, and our machines feature advanced safety measures alongside the intuitive I-PRESS® control system, ensuring real-time control, reducing accidents, and promoting a safe work environment.

Additionally, our presses require less maintenance, minimizing downtime and ensuring a smooth, uninterrupted workflow that enhances productivity. Embrace the future of metal forming with Sutherland Presses – robust, reliable, and astoundingly efficient.

At Sutherland Presses, we are committed to providing the industry with innovative solutions that adapt to the demands of today's manufacturing landscape. Our focus on precision, efficiency, and safety ensures that we not only meet but exceed the expectations of our customers, driving the future of metal forming with cutting-edge technology and unparalleled expertise.

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Sutherland Presses, a titan of the metal forming industry for over 75 years, and composites forming over the past decade, shatters expectations once again by introducing I-BRAIN, a revolutionary AI-powered virtual assistant service available now on our website SutherlandPresses.com.

This industry-first initiative redefines customer support, offering 24/7assistance to both existing and potential customers.

Meet Your AI-Powered Partners in Composites and Metal forming:

I-BRAIN goes beyond basic chatbots. Our virtual assistants are extensively trained to be your composites and metal forming experts, providing in-depth knowledge on Sutherland's press lines, the I-PRESS® Control System, and industry best practices. Get to know some of the key members of your I-BRAIN team:

Bowe O'Ryan (North America): A veritable encyclopedia of press knowledge, Bowe is your virtual guide to Sutherland's mechanical presses, servo-hydraulic presses, composites, and forge presses. He can provide detailed information on features, warranty, and how Sutherland sets itself apart from the competition

Sergio Sierra (Latin America): For our Spanish-speaking customers in Latin America, Sergio is your one-stop shop for all things Sutherland Presses. He can answer your questions about our press range, handle quote requests, schedule demonstrations or meetings, and provide general inquiries about the company.

Chris Wei (Service & Operations): Ensuring your Sutherland press runs smoothly is Chris's specialty. His AI counterpart is available 24/7 to answer your questions related to parts, service, and preventive maintenance, and will ensure your questions and feedback are communicated directly to Chris.

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‍DIRECT ACCESS TO SUTHERLAND'S LEADERSHIP:

I-BRAIN also facilitates communication with Sutherland's upper management team for higher-level inquiries and feedback:

Jack Sutherland (President): Jack is dedicated to elevating Sutherland Presses' processes and technology. He oversees product development with a focus on quality, craftsmanship, and innovative equipment design. For any press application inquiries or to provide feedback directly to Jack, utilize his AI virtual assistant.

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Tiffani Lewis (Chief Marketing Officer): Tiffani's strategic vision and keen eye for detail ensure Sutherland Presses shines across all platforms. Her AI virtual assistant can connect you directly with her for any questions or concerns

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Mark Sutherland (CEO): The founder and driving force behind Sutherland Presses' continued success, Mark's focus on innovation is evident in the I-PRESS® control system. You can reach out to Mark directly by chatting with his AI Assistant.

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Reasons Why Sutherland's I-BRAIN Virtual Assistants are Your Composites and Metal Forming Partner:

• Unmatched  Expertise at Your Fingertips: I-BRAIN goes beyond basic chatbots. Our virtual assistants are extensively trained in their specific fields, providing in-depth knowledge on Sutherland's press lines, the I-PRESS® control system, and industry best practices.
• Around-the-Clock  Support: No more waiting for business hours! I-BRAIN is available 24/7, 365 days a year. Get the answers you need, whenever you need them.
• Direct  Line to Key Decision Makers: Need to reach Sutherland's upper management? I-BRAIN facilitates communication with Tiffani Lewis (Chief Marketing Officer), Jack Sutherland (President), and Mark Sutherland (CEO) for high-level inquiries and feedback.
• Personalized  Service for Every Region: I-BRAIN caters to your specific location. Our virtual assistants, like Sergio Sierra dedicated to Latin America, understand your regional needs and can answer questions, schedule demonstrations, and handle quotes.
• The  Future of Composites and Metal forming is Here: I-BRAIN represents the cutting edge of customer service in composites and metal forming. This innovative solution streamlines communication, fosters stronger partnerships, and positions Sutherland Presses as a leader in the age of AI.

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Sutherland Presses stands alone in offering AI-powered virtual assistant support. Don't be left behind! Head over to https://sutherlandpresses.com and experience the future of customer service with I-BRAIN.

In the world of metal stamping, efficiency and precision are paramount. Manufacturing engineers, managers, and plant heads constantly seek to optimize press performance, minimize downtime, and maximize part quality.

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A critical component in achieving these goals is the press control system. This article dives into a key differentiator between various press manufacturers: the approach to Tonnage Monitoring.

The External Box Conundrum

Many mechanical stamping press manufacturers offer Tonnage Monitoring as a valuable feature. However, their systems often require an external device, a separate physical box, to be integrated into the control system. This external box adds complexity to the setup, introduces additional potential failure points, and creates extra physical footprint demands.

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Sutherland Presses: I-PRESS & Automation, Simplicity Personified

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Sutherland Presses takes a different approach with its patented I-PRESS & Automation Control System. This state-of-the-art system incorporates Tonnage Monitoring as a standard feature, eliminating the need for any external devices. This integrated approach boasts several advantages over the external box method.

‍Control Simulator - Sutherland's I-PRESS® & Automation Control System

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Advantages of Sutherland's Integrated Tonnage Monitoring:

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• Simplified System Architecture: By eliminating the external box, Sutherland's system offers a cleaner, more streamlined architecture. This reduces installation complexity, minimizes troubleshooting time, and lowers the overall maintenance burden.

• Reduced Footprint: No external box means less physical space is required. This is particularly beneficial in production facilities with limited floor space.

• Enhanced Reliability: With one less physical component in the mix, there's inherently less chance of failure. This translates to increased uptime and production efficiency.
• ‍Improved Data Integrity: Since Tonnage Monitoring data is collected directly within the I-PRESS & Automation system, the potential for data corruption or signal interference introduced by external connections is minimized.

• Seamless User Experience: Sutherland's integrated Tonnage Monitoring provides a seamless user experience. Data is readily accessible and can be easily incorporated into existing production monitoring and quality control protocols.

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In today's competitive landscape, metal forming companies require every edge to succeed. Sutherland Presses' I-PRESS & Automation Control System, with its integrated Tonnage Monitoring, offers a compelling solution. By eliminating the need for external devices, Sutherland provides a simpler, more reliable, and user-friendly system, empowering manufacturers to optimize press performance and achieve superior production outcomes.

For decades, metalforming presses have relied on circuit board-based controls to manage operations. While these systems served their purpose, they struggle to keep pace with the demands of today's dynamic manufacturing landscape.

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Sutherland Presses, a trusted leader in metalforming solutions; mechanical stamping, servo-hydraulic, and forge presses for over 70 years, recognized this need for advancement and developed the groundbreaking I-PRESS® & Automation Control System.

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This article dives into the critical differences between traditional circuit board controls and Sutherland's innovative PLC and software-based I-PRESS® system, highlighting the benefits of I-PRESS® and how it can empower you to optimize your metalforming operations for the future.

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Circuit Board Controls: Limitations in a Modern World

Circuit board control systems, while prevalent in older presses, present several drawbacks that hinder efficiency and future-proofing:

• Limited Flexibility: Rigid hardware configurations make customization for specific applications difficult. Upgrading often requires physical board changes, leading to downtime and potential compatibility issues.

• Menu Maze: Complex, menu-driven interfaces can be cumbersome and time-consuming to navigate, increasing the risk of operator errors and slowing down setup times.
• Data Deficiencies: Limited data acquisition capabilities restrict process optimization and preventative maintenance strategies. Valuable production insights remain hidden.
• Obsolescence Trap: As technology advances, circuit board-based controls become obsolete quickly. Finding replacement parts and qualified technical support becomes a challenge.

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PLC & Software-Based Controls: Empowering Your Metalforming Operations

Sutherland's I-PRESS® system breaks free from these limitations by leveraging the power of PLC (Programmable Logic Controller) and software architecture. This innovative approach unlocks a range of benefits:

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• Intuitive Interface: A user-friendly touchscreen interface simplifies operator training, setup, and navigation. This reduces errors and streamlines the entire production process.
• Scalability for Growth: The software-based nature of I-PRESS® allows for effortless customization and adaptation to evolving production needs. New features and functionalities can be seamlessly integrated through software updates, minimizing downtime and maximizing future-proof value.
• Data-Driven Decisions: I-PRESS® goes beyond basic control by capturing valuable production data in real-time. This empowers you to monitor performance, analyze trends, and implement preventative maintenance strategies. Data-driven insights pave the way for process optimization and improved production quality.
• Industry 4.0 Ready: Designed with Industry 4.0 integration in mind, I-PRESS® seamlessly connects to your existing network, facilitating data exchange and automation for a truly smart factory environment.
• Guaranteed Support: As the developer, Sutherland Presses guarantees ongoing technical support and parts availability for the I-PRESS® system, ensuring long-term investment protection.

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Unlocking Your Press Potential with I-PRESS®

Upgrading your existing presses with Sutherland's I-PRESS® system offers a wealth of advantages:

• Enhanced Safety: The intuitive interface and advanced features of I-PRESS® contribute to a safer working environment for your operators.
• Boosted Efficiency: Faster setup times, reduced errors, and real-time data analysis lead to significant efficiency gains.
• Scalable Investment: The I-PRESS® system adapts and grows with your evolving needs, ensuring you stay ahead of the curve.
• Reduced Downtime: Software updates and readily available support minimize downtime associated with traditional control systems.
• Data-Driven Future: I-PRESS® equips you to make informed decisions based on real-time production data, optimizing processes and maximizing profitability.

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‍Sutherland Presses: Your Partner in Metalforming Innovation

Sutherland Presses understands the critical role of press controls in optimizing your metalforming operations. With the I-PRESS® system, we offer a future-proof solution that empowers you to take complete command of your metalforming processes.

Contact Sutherland Presses today to explore how I-PRESS® can transform your metalworking operations and propel you towards a more competitive future.

Patented I-PRESS controls are built on Rockwell Allan Bradley hardware of software platforms, not black box technology. The most fully featured and intuitive control available and it is scalable to grow with you in the future.

We offer components kit and schematics for companies that have panel build capabilities. We also provide fully built systems as shown above and below.

Visit our Online Simulator to operate and get to know I-PRESS

If you have an interest in upgrading your older mechanical presses with new controls, reach out to Sales@SutherlandPresses.com

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Introduction:

In a landmark shift toward futuristic manufacturing capabilities, Sutherland Presses has announced an ambitious initiative to integrate Artificial Intelligence (AI) across all its operations. This cutting-edge program will see the introduction of dedicated 24/7 AI bots assigned to each department and staff member, creating a network of intelligent agents that enhance productivity, improve decision-making, and innovate processes.

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AI Implementation Across Departments:

Sutherland Presses' transformative approach places AI at the core of its operational matrix. The seamless integration of AI assistants is poised to revolutionize the company’s production line, supply chain management, customer service, research and development, human resources, and administrative duties.

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‍Customer Service Excellence:

Customer service departments will witness a transformation as AI bots handle inquiries, process orders, and provide after-sales support around the clock. Through natural language processing, these bots can communicate effectively, ensuring that customers receive prompt and accurate assistance while freeing up staff to tackle more complex service needs.

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Research and Development Innovation:

AI bots supporting the R&D teams will comb through vast data sets to identify trends and patterns that humans might overlook. By accelerating the design and testing phases, these AI partners substantially reduce time-to-market for new products, effectively keeping Sutherland Presses ahead in the competitive market.

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Adapting to Change:

As each department works closely with its designated AI bot, staff members will undergo specialized training to adapt to this collaboration. Far from replacing human workers, these AI agents are designed to augment and empower the workforce, decreasing mundane chores and elevating the human component to strategic problem-solving and creative innovation.

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Conclusion:

Sutherland Presses' adoption of individual AI bots represents a significant leap into the future of manufacturing and beyond. By harnessing the power of AI, the company not only boosts efficiency but also fosters a culture of continuous improvement and adaptation. AI integration supports Sutherland Presses' commitment to pioneering advancements, ensuring that every facet of the business operates with heightened intelligence, agility, and foresight. This visionary approach promises to redefine industry standards and solidify Sutherland Presses' position as a leader in technological innovation.

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You're cordially invited to explore the cutting-edge advancements in Servo Hydraulic Press technology at Sutherland Presses' Press Prep Center located in sunny Southern California. Book a date between April 1st to 20th.Join us for an exclusive opportunity to witness the powerful performance of our 400-ton double cylinder straight side press inaction.

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This hands-on demonstration will showcase our patented I-PRESS® & Automation Control System – the pinnacle of intuitive operation and exceptional safety standards in the industry today.

‍Servo Drive Fluid Management System (SDFMS)

Our unique Servo Drive Fluid Management System (SDFMS) provides many advantages, programmable motion, speed and pressure profiles, job memory, reduced energy consumption, longer life of components just to name a few.

Don' t miss your chance to see this impressive machinery up close and learn how Sutherland Presses can revolutionize your pressing operations. 

Space is limited, so ensure your spot at this premier event by scheduling an appointment today!

Please feel free to contact us at 1-310-453-6981 or E-mail Info@SutherlandPresses.com if you have any questions or need further information. 

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We look forward to welcoming you to our Press Prep Center and helping you take your production to the next level with Sutherland Presses.

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I-PRESS® & Automation Controls

• No Black Box Technology

• Performance Monitor Visual Main Run Screen

• 12 Programmable Cams

• 16 Die Monitoring Channels

• 200 Job Memory is expandable

• 2 & 4 Point Tonnage Monitor with Reverse Tonnage Read Out Programmable for each Job

• 4 Part Counters

• Maintenance Counter

• Total Life Counter

• PLC I/O Monitors

• Safety I/O Monitors

• Fault History

• Fault Diagnostics

• Fault Library

• Lubrication Control

• Light Curtain Full Time or Mute on Upstroke

• Special Modes of Operation:

 -Single on Demand

 -Continuous on Demand

 -Micro Inch

• Dual Valve Reset

• Encoder Overrun Reset

• Language Options

• Ejector Dwell Time

• QDC Control

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Learn how one of our Fortune 500 customers with over 40 presses made 114 million strokes in 3 years with No Unplanned Downtime. All presses equipped with I-PRESS® controls.

Full Article

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We are committed to keeping your metalforming operations at the forefront of efficiency and innovation. That's why we're reaching out to customers with presses from Sutherland built between 2002 and 2016. These presses came with either a Mitsubishi or a Sunne control system.

Now, as a standard, all our presses come equipped with the I-PRESS® & Automation Control System, and we continue to offer service, spare parts, and troubleshooting for Sunne and Mitsubishi controls.

However, for complete transparency, we must inform you that obtaining parts for these legacy systems is becoming increasingly difficult, and lead times are lengthening.

Also, while those older control systems served you well, they simply can't handle the current demands of the metalforming industry.

Today the next-level of control systems is needed: safer for operators, more scalable for evolving needs, adaptable to technology changes, and ready to seamlessly integrate with the future of manufacturing – Industry 4.0

In response to the industry demands, Sutherland developed the I-PRESS® &Automation Control System. This more intuitive PLC and software-based control system, with Industry 4.0 capabilities, simplifies user learning, setup, and navigation. It eliminates the common frustration of complex menus found in other press builders' systems.

To help you prevent downtime caused by the older control system we recommend upgrading your presses equipped with Sunne or Mitsubishi controls to the I-PRESS® system. This is our patented control system, for which we can guarantee results, functionality, parts availability, and ongoing support for years to come. Our retrofit program is also available for mechanical pressesand forge presses from all brands.

If you have an interest in upgrading your mechanical presses with new controls, reach out to Service@SutherlandPresses.com

Visit our Online Simulator to operate and get to know I-PRESS >

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Meets Industry 4.0+ Safety Standards, CAT-3 & PL-D

No Black Box Technology - Performance Monitor Visual Main RunScreen - 12 Programmable Cams - 16 Die Monitoring Channels - 200 Job Memory isexpandable - 2 & 4 Point Tonnage Monitor with Reverse Tonnage Read OutProgrammable for each Job, 4 Parts Counters - Maintenance Counter - Total LifeCounter -PLC I/O Monitors - Safety I/O Monitors - Fault History - FaultDiagnostics - Fault Library - Lubrication Control - Light Curtain Full Time orMute on Upstroke - Special Modes of Operation Single on Demand, Continuous onDemand, Micro Inch - Dual Valve Reset - Encoder Overrun Reset - Language -Ejector Dwell Time - QDC Control and many more.... Limited to your imagination,we do custom programs.

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Learn how one of our Fortune 500 customers with over 40 presses made 114 million strokes in 3 years with No Unplanned Downtime. All presses with I-PRESS® controls.

Full Article

CONTACT ME FOR A PROPOSAL

AI Enhanced Director of Service / 24.7

Chris Wei

Chris@SutherlandPresses.com

Service@SutherlandPresses.com

Mobile: +1-626-922-0518

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I can reduce your downtime!

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Discover the Advantages of Sutherland Servo-Hydraulic Presses

At Sutherland Presses, we are continually pushing the boundaries to deliver state-of-the-art press solutions that empower your business to Press On & Forge Ahead. Our commitment to excellence is evident in our product: the Servo-Hydraulic Presses, equipped with the technological marvel of the patented I-PRESS® control system.

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1400ton - 5 Press Appliance Automated Line

Line is coil fed on the incoming left side where blanking, pre-forming and hole punching takes place.

Four inverted robots are suspended from I-Beams keeping the floor space open between each press. The unload robot at right of press #5 is floor mounted.

Quick die change roll-out tables extend out the front of each of the five presses.

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The upper crown mezzanine is interconnected permitting ease of maintenance. All electrical main panels for presses, robots and die change are mounted on the crown. Lexan viewing panels on all press main electrical panels which are temperature controlled.

Our fluid management system FMS is also designed with ease of maintenance. Main hydraulic tank with rear facing cleanout panel and heat exchanger to control oil temperature.

Hydraulic ported manifolds reduce piping and are equipped with dual safety valves. These units are mounted on the top of tank for ease of access for maintenance.

Flooringhas a non-skid surface for additional safety.

Precision Performance & Energy Savings

Dive into the myriad of benefits that come with integrating our Servo-Hydraulic Presses into your production line. Recognized for their unparalleled precision, these presses are not just machines; they are the heart of your operations –robust, reliable, and astoundingly efficient. 

Our precision-engineered Servo-Hydraulic Presses are capable of significant energy savings, an aspect critical to the sustainability and cost-effectiveness of your operations. The advanced I-PRESS® control system ensures optimized performance, allowing for controlled motion and reduced energy consumption during each press cycle.

Customized to Your Needs

Flexibility is key in the manufacturing landscape, and our Servo-Hydraulic Presses are the epitome of customization and adaptability. Whether you operate in the Automotive, Aerospace, Forging, Composite, or Appliance Manufacturing sectors, our presses are tailored to meet and exceed the specific needs of your demanding environment.

Commitmentto Safety & Reliability

Safety is a paramount concern at Sutherland Presses. Our Servo-Hydraulic Presses come with advanced safety features, encapsulating our ethos to not just meet, but surpass, industry safety standards. With the intuitive I-PRESS® control system, operators have real-time control and monitoring capabilities, reducing the risk of accidents and ensuring a safe work environment.

Minimized Downtime

Downtime is the enemy of productivity. Our Servo-Hydraulic Presses address this challenge with reduced maintenance requirements, fostering a smooth and uninterrupted workflow that bolsters your bottom line. 

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In a marketplace that never stands still, our Servo-Hydraulic Presses with I-PRESS® & Automation Control represent more than a tool – they are a strategic investment in the future of manufacturing. Partner with Sutherland Presses and experience a robust companion in your quest for operational superiority.

We invite you to explore the transformative impact Sutherland's Servo-Hydraulic Presses can have on your business. For more information, and to schedule a demonstration, visit our website at SutherlandPresses.com. Let's build the future of metal & composite forming together, with precision, efficiency, and safety at the forefront. If you would like toarrange an online meeting with our application specialist, contact Info@SutherlandPresses.com

At CAMX 2023, Jack, President of Sutherland Presses, showcased the company's latest press technology, highlighting the importance of their I-Press control system in modern manufacturing. Sutherland Presses, a family-owned business established in the 1960s, continues to innovate under Jack's leadership, focusing on intuitive control systems that enhance operator interaction and efficiency.

The I-PRESS control system, a core offering from Sutherland Presses, is based on Allen-Bradley hardware and integrates advanced PLC and HMI screen technology. It provides intuitive operation and in-depth data analysis to maximize production capabilities, featuring a user-friendly interface for seamless navigation through press control settings. Additionally, Jack emphasized the versatility and precision of Sutherland Presses' hydraulic presses, particularly beneficial for composite material forming, highlighting the incorporation of servo motors.

Jack was interviewed by Composite World at the event, providing further insights into Sutherland Presses' innovative technology and their vision for the future of press manufacturing. We invite you to check out the interview for more details.

In this article on Reverse Tonnage also referred to as “Snap-Through” we will examine the root cause of this issue and its adverse effects on both your press and your tooling. The effects of Reverse Tonnage can be devastating.

If not addressed properly over time Reverse Tonnage will literally reduce the life of your tooling and destroy the drive train of your press. The results of ignoring Reverse Tonnage can mean a complete rebuild of your press which can be hugely expensive.  

However, today Reverse Tonnage is a well understood side effect of performing “blanking” in a press and its harmful effects can be controlled.

Learn More>

Free 30-minute online training session.

Air Counterbalance Adjustment is Often Overlooked, Causing Damage to Your Press

Maintaining proper Air Counterbalance Pressure (ACP) on mechanical stamping presses is essential to prevent excessive wear and damage. It may be surprising to learn that damage resulting from improperly adjusted ACP, which can cost tens of thousands of dollars, often occurs due to human error and lack of proper training, even though ACP cylinders are a relatively inexpensive component. To avoid these costly damages and downtime, it is important to ensure that the ACP system is set up correctly. In my over 40 years in the stamping industry, I have seen many problems that could have been avoided with proper ACP maintenance. Here are some tips to ensure optimal ACP pressure settings for each die:

✔ ACP cylinders should be used to equalize the weight of the upper die and the pull-down points in the press drive system.

✔ Static pressure settings should be used when the ram is not moving, while dynamic pressure settings may need to be increased depending on the strokes per minute.

✔ Damage can occur when the ACP system is not set up correctly, such as when the pressure is too low, causing a hammering effect at the pull-down points, or when the pressure is too high, making the main motor work harder and consume more amps.

More Information.

Request a proposal for initial review.

‍Mechanical Connection Points

A 600-ton metal stamping press is a large piece of industrial equipment used to shape and cut metal. The mechanical connection points in this type of machine are crucial to its operation and include:

1. Motor and Flywheel Connection: This is where the power from the motor is transferred to the flywheel. The motor shaft and flywheel are connected using a coupling that can be rigid or flexible. The choice of coupling depends on the alignment accuracy and torque requirements.

2. Flywheel and Clutch Connection: The flywheel is connected to the clutch mechanism. This connection allows the transfer of energy from the flywheel to the press. The clutch, when engaged, transfers the rotational energy of the flywheel into linear motion that powers the stamping press.

3. Clutch and Crankshaft Connection: The clutch is connected to the crankshaft. When the clutch is engaged, it transfers the rotational motion of the flywheel to the crankshaft. This rotation is converted into reciprocating motion by the crank mechanism.

4. Crankshaft and Ram (or Slide) Connection: The crankshaft is connected to the ram (or slide) using connecting rods. This connection converts the rotary motion of the crankshaft into the linear motion of the ram. The ram then moves up and down, stamping the metal workpiece.

5. Ram and Die Connection: The ram holds the top of the die set (punch). The punch descends onto the workpiece that is placed in the bottom of the die set (die). The punch and die are typically bolted to the bed and ram of the press respectively.

6. Frame Connections: The press frame holds all the components together and provides rigidity to the system. The frame is composed of the crown, uprights (or housing), and bed. The motor, flywheel, clutch, crankshaft are all mounted to the frame. The frame is typically bolted to the floor for stability.

7. Reinforcement Plate and Die Connection: The reinforcement plate is a large metal block on which the die is mounted. It is designed to withstand the high pressure of the stamping process and is typically bolted or clamped to the press bed.

These connection points must be well-maintained and regularly inspected for wear to ensure the safe and efficient operation of the press.

More information>

Visit our 265,000 square foot Showroom, where you can see the inner workings of our presses and I-PRESS® & Automation controls.

More Information>

‍UPGRADES & RETROFITS FOR PRESS CONTROLS

If you are considering modernizing the control systems of your presses, we strongly recommend the I-PRESS® & Automation Control System.

Our cutting-edge control system is built on the reliable software and hardware platform of Rockwell AB, ensuring exceptional reliability, safety, and easy availability of spare parts.

I-PRESS® & Automation controls are now available for upgrades and retrofits of controls in mechanical and forging presses of all brands and models.

Users receive a new main electrical panel (MEP) and a completely new main operator station (MOS), as well as a full set of electrical schematics as originally built.

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Estás Destrozando tu Prensa con Tonelaje Inverso?

En esta serie de varias partes sobre la Tonelada Inversa, también conocida como "Snap-Through", examinaremos la causa raíz de este problema y sus efectos adversos tanto en su prensa como en sus herramientas.

Los efectos de la Tonelada Inversa pueden ser devastadores. Si no se aborda adecuadamente con el tiempo, la Tonelada Inversa reducirá literalmente la vida de sus herramientas y destruirá el tren de transmisión de su prensa.

Los resultados de ignorar la Tonelada Inversa pueden significar una reconstrucción completa de su prensa, lo cual puede ser enormemente costoso. Sin embargo, hoy en día, la Tonelada Inversa es un efecto secundario bien entendido de realizar el "troquelado" en una prensa y sus efectos dañinos pueden ser controlados.

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Mas Información >

Sesión de entrenamiento en línea gratuita de 30 minutos.

El ajuste del Contrapeso de Aire a menudo se pasa por alto, causando daños en su prensa

Mantener una Presión de Contrapeso de Aire (PCA) adecuada en las prensas de estampado mecánicas es esencial para prevenir el desgaste excesivo y los daños. Puede ser sorprendente aprender que los daños resultantes de una presión de PCA mal ajustada, que pueden costar decenas de miles de dólares, a menudo ocurren debido a errores humanos y falta de formación adecuada, a pesar de que los cilindros de PCA son un componente relativamente económico.

Para evitar estos costosos daños y tiempos de inactividad, es importante asegurarse de que el sistema de PCA esté configurado correctamente. En mis más de 40 años en la industria del estampado, he visto muchos problemas que podrían haberse evitado con un adecuado mantenimiento de PCA. Aquí hay algunos consejos para garantizar los ajustes óptimos de presión de PCA para cada troquel:

✔ Los cilindros de PCA deben utilizarse para igualar el peso del troquel superior y los puntos de conexión de tracción en el sistema de accionamiento de la prensa.

✔ Los ajustes de presión estática deben utilizarse cuando el carro no se está moviendo, mientras que los ajustes de presión dinámica pueden necesitar aumentarse dependiendo de los golpes por minuto.

✔ Los daños pueden ocurrir cuando el sistema de PCA no está configurado correctamente, como cuando la presión está demasiado baja, causando un efecto de martilleo en los puntos de conexión, o cuando la presión está demasiado alta, haciendo que el motor principal trabaje más y consuma más amperios.

Mas Información >

Solicitar una propuesta para revisión inicial.

Los puntos de conexión mecánica

Una prensa de estampación de metal de 600 toneladas es una gran pieza de equipo industrial utilizada para dar forma y cortar metal. Los puntos de conexión mecánica en este tipo de máquina son cruciales para su operación e incluyen:

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1. Conexión del Motor y Volante: Aquí es donde la potencia del motor se transfiere al volante. El eje del motor y el volante están conectados utilizando un acoplamiento que puede ser rígido o flexible. La elección del acoplamiento depende de la precisión de alineación y los requisitos de par.

2. Conexión del Volante y Embrague: El volante está conectado al mecanismo del embrague. Esta conexión permite la transferencia de energía del volante a la prensa. El embrague, cuando se activa, transfiere la energía rotacional del volante en movimiento lineal que alimenta la prensa de estampación.

3. Conexión del Embrague y Cigüeñal: El embrague está conectado al cigüeñal. Cuando el embrague se activa, transfiere el movimiento rotacional del volante al cigüeñal. Esta rotación se convierte en movimiento recíproco por el mecanismo de manivela.

4. Conexión del Cigüeñal y Ram (o Deslizador): El cigüeñal está conectado al ram (o deslizador) usando bielas. Esta conexión convierte el movimiento rotatorio del cigüeñal en el movimiento lineal del ram. El ram luego se mueve hacia arriba y hacia abajo, estampando la pieza de trabajo de metal.

5. Conexión del Ram y Troquel: El ram sostiene la parte superior del conjunto de troqueles (punzón). El punzón baja sobre la pieza de trabajo que se coloca en la parte inferior del conjunto de troqueles (troquel). El punzón y el troquel generalmente están atornillados a la cama y al ram de la prensa respectivamente.

6. Conexiones del Marco: El marco de la prensa sostiene todos los componentes juntos y proporciona rigidez al sistema. El marco está compuesto por la corona, los montantes (o carcasa) y la cama. El motor, volante, embrague, cigüeñal están todos montados en el marco. El marco generalmente está atornillado al suelo para estabilidad.

7. Conexión de la Placa de Refuerzo y Troquel: La placa de refuerzo es un gran bloque de metal sobre el cual se monta el troquel. Está diseñado para resistir la alta presión del proceso de estampado y generalmente está atornillado o sujetado a la cama de la prensa.

Estos puntos de conexión deben ser bien mantenidos y revisados regularmente por desgaste para garantizar la operación segura y eficiente de la prensa.

Mas Informacion >

Visite nuestro Showroom de 265,000 pies cuadrados, donde puede ver el funcionamiento interno de nuestras prensas y los controles de I-PRESS® & Automation. ‍

Más Información>

MODERNIZACIONES & RETROFITS PARA CONTROLES DE PRENSAS

Si estás considerando modernizar los sistemas de control de tus prensas, te recomendamos encarecidamente el Sistema de Control I-PRESS® & Automation. Nuestro sistema de control de vanguardia está construido sobre la plataforma de software y hardware confiable de Rockwell AB, garantizando una fiabilidad excepcional, seguridad y una fácil disponibilidad de piezas de repuesto.

Los controles I-PRESS® & Automation están ahora disponibles para modernizaciones y retrofits de controles en prensas mecánicas y forja de todas las marcas y modelos. Los usuarios obtienen un nuevo panel eléctrico principal (MEP) y una estación principal de operador (MOS) completamente nueva, además de un conjunto completo de esquemas eléctricos tal como se construyeron originalmente.

SUTHERLAND & MFG SHOWCASE

Sutherland and Molded Fiber Glass companies created a lot of interest for attendees. MFG had tooling in the HD1-200 Servo Hydraulic Press and sample parts to educate users on different processes including, SMC-4437 High Density, SMC-4815 Low Density and SMC-4281-Sub-1 for Class A painted surfaces.

If you would like Immediate Follow Up on your project, shoot a quick e-mail to Composites@SutherlandPresses.com or Call +1-310-453-6981

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4 CORNER LEVEL MONITORING

Progressive molding companies are demanding higher accuracy in presses and molds. With a linear transducer on each corner of the slide we  monitoring mold closure and parallelism with feed back and display on our I-PRESS control.

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Measurable deviation is monitored on all four corners and alarm parameters can be set to stop the press if acceptable limits are exceeded.

Our patented I-PRESS & Automation control systems are built on a Rockwell AB hardware platform and are expandable and can be customized.

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Our 265,000 Sq Ft Virtual Showroom is a game changer to educate our customers. Live I-PRESS control simulators, X-Ray vision allows visitors to see the inner workings of our Servo Hydraulic, Mechanical and Forge presses.

VISIT I-SHOWROOM >

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AI - AGENT FIONA FIBERTON

Fiona has 75 years of molding knowledge from MFG. Fiona is on standby to answer any questions you may have about thermoset and compression molding.

CONNECT WITH FIONA >

ATLANTA, GA - September 19, 2023 - Sutherland Presses, a global leader in Metal Forming and Composite fabrication solutions, and Molded Fiber Glass Companies (MFG), an innovative provider of fiberglass solutions in technical textiles, are thrilled to announce their collaboration at the Composites and Advanced Materials Expo (CAMX) 2023. The strategic partnership will be formally unveiled at CAMX 2023, taking place in Atlanta, Georgia, from October 30 to November 2.

The collaboration aims to leverage the strengths of both companies to provide sustainable, Industry 4.0-compliant solutions to the composites manufacturing industry.

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At the expo, attendees will have the opportunity to witness an actual 220-ton Servo press in action, courtesy of Sutherland Presses. This state-of-the-art equipment represents the cutting edge of servo hydraulic press technology, offering enhanced productivity and efficiency while adhering to the highest environmental standards.

Our patented I-PRESS® & Automation control combined with our four-corner level monitoring are raising expectations for molding companies. In addition, MFG will showcase sample thermoset parts, demonstrating the versatility and performance of their molded fiber glass products.

Experts from MFG will be on site to discuss these samples and provide insights into their production process. If you are considering parts to be made, you will want to speak with the MFG experts.

"We're excited to partner with MFG at CAMX 2023," said Mark Sutherland, CEO of Sutherland Presses. "This collaboration represents a significant step forward in our commitment to providing advanced, sustainable manufacturing solutions."

‍Join us at CAMX 2023 Booth R-24 to witness this exciting partnership in action and discover how Sutherland Presses and MFG are shaping the future of composites manufacturing.

About Sutherland Presses: Sutherland Presses is a world leader in metal forming and fabrication solutions, with over 80 years of experience in providing innovative technologies that enhance manufacturing processes.

About Molded Fiber Glass Companies: MFG is a leading provider of technical composite solutions, offering a wide range of innovative products and services. With a strong focus on research and development, MFG consistently pioneers new technologies in the field of molded fiber glass.

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Team Sutherland

We are thrilled to invite you to join us at the CAMX 2023 Composite Show - the largest, most comprehensive composites and advanced materials event in North America.

The expo will take place at the Georgia World Congress Center in Atlanta, GA, from October 30 to November 2, 2023. This year's event promises to unite the global composites and advanced materials communities, offering an unrivaled platform for networking, learning, and advancing the industry.

We are excited to showcase our HD1-220-ton Servo Hydraulic Press and latest production innovations at booth R-24.

Come and discover Sutherland Presses' state-of-the-art Servo Hydraulic Presses, renowned for their precision, durability, and efficiency. We will also be demonstrating our cutting-edge I-PRESS Controls, designed to enhance productivity while ensuring the utmost safety.

When you combine our Servo Drive Fluid Management (SDFM) system with I-PRESS controls, press energy consumption can be reduced by as much as 70% when compared to traditional hydraulic presses.

In addition, we are proud to feature MFG Molded Fiberglass companies, leaders in the field of reinforced plastic and composite solutions. MFG will have experts on site to discuss any parts that you might like to have made. Explore their wide range of processes, including open mold, closed mold, and a host of other innovative applications. Their expertise spans multiple industries, from transportation and construction to renewable energy and more.

Don't miss this chance to immerse yourself in the future of composites and advanced materials. Whether you're looking to connect with industry leaders, discover new technologies, or gain insights into emerging trends, CAMX 2023 is the place to be.

We look forward to welcoming you to booth R-24. Together, let's shape the future of composites and advanced materials.

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Also feel free to use our AI, Ms. Fiona Fiberton to learn more about composite manufacturing https://www.sutherlandpresses.com/ai

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Example of Ms. Fiberton’s knowledge below:

Your Question: Teach me about the different process of composite parts made in presses.

Ms. Fiberton’s Answer: Hello there! I’d be delighted to share some information about the different processes used in the creation of composite parts.

1. Compression Molding: This is the most common choice for high-volume composite parts. It’s often associated with SMC (sheet molding composite) and BMC (bulk molding composite) materials. In this process, matched metal dies are mounted in a hydraulic molding press. The material charge is manually or robotically placed in the mold, heated mold halves are closed, and up to 2,000psi of pressure is applied. The molding time can range from 1-5 minutes depending on the part size and thickness. Features such as ribs, bosses, and inserts can be molded in. The result is high strength, complex parts in a wide variety of sizes with excellent finished surfaces and outstanding part-to-part repeatability.
2. Matched Die Molding: This is another method used in the production of FRP/Composite products. It involves the use of two matching molds that shape the material into the desired form.
3. Contact Molding: This is a more specialized molding method that involves the application of a resin and reinforcement material to a mold. The material is then allowed to cure, forming the final product.
4. Injection Molding: This process involves injecting a heated material into a mold. The material then cools and hardens, taking the shape of the mold.
5. Structural Reaction Injection Molding: This is a variant of injection molding that is used for creating parts that have a strong structure and are lightweight.
6. LCM Process + Preform – MFG PRiME™: This is a compression molding process with pre-placed reinforcement. It’s become the platinum standard in industries where lightweight, high reliability components are required.

Remember, the choice of process depends on the desired shape, properties, and production cost of the FRP/Composite components. Each process has its own advantages and is suited to different applications.

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As a long-time member of the Precision Metal Forming Association (PMA), Sutherland Presses deeply regrets to announce that we will not be participating in the highly anticipated FABTECH 2023 Show taking place in Chicago this September. Our mechanical and servo hydraulic straight side presses are simply too large to be installed at the show.

FABTECH Expo is North America's premier event for professionals in the metal forming industry, providing a platform to explore the latest advancements and innovations in the field. While we won't be physically present at the expo, we invite you to experience our 265,000 Sq Ft virtual showroom, I-SHOW. With I-SHOW's X-Ray Vision, visitors can strip off the outer metal and gain an inside look at the inner workings of our presses.

Discover more by visiting I-SHOW.

In addition, keep an eye out for our mobile trucks with digital billboards that will be roaming the streets near the show, ensuring our presence is still felt and providing relevant information to attendees.

We apologize for any inconvenience this may cause and remain committed to delivering the highest quality products and services to our valued customers.

Team Sutherland

Info@SutherlandPresses.com

In the dynamic manufacturing landscape, Sutherland Presses continues to pioneer innovative solutions that redefine efficiency and productivity. At this year’s CAMX in Atlanta, we’re thrilled to showcase our Servo Hydraulic Press and the groundbreaking I-PRESS simulator.

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Our Servo Hydraulic Press, a unique feature at the show, is a testament to our commitment to energy efficiency and operational excellence. This press can save up to 80% of energy consumption, a significant leap toward sustainable manufacturing. Its straight sides and four-post design offer unparalleled performance and flexibility, reducing or eliminating the need for secondary operations.

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Speaking of I-PRESS, we’re equally excited to debut our I-PRESS simulator at CAMX. This 3-in-1 simulator offers a hands-on experience with our Mechanical, Servo Hydraulic, and Forge press controls. Designed to be safe and intuitive, the I-PRESS simulator allows users to explore the deep bench of features without intimidation. The I-PRESS control system is now available for retrofits on mechanical stamping presses and is compatible with Rockwell AB, Omron, and Siemens hardware and software platforms.

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With the I-PRESS Connected Enterprise feature, intelligence gathering and reporting are limited only by your imagination. You can even approve selected users to access the I-PRESS control remotely, assisting operators or maintenance teams from afar.

Join us at CAMX in Atlanta to experience firsthand how Sutherland Presses is shaping the future of manufacturing with our Servo Hydraulic Press and I-PRESS simulator. We look forward to meeting you!

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Hello there, press enthusiasts! Today, we’re taking a virtual journey into the heart of Sutherland Presses’ innovative technology.

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Buckle up as we explore the I-SHOW Virtual Showroom, a game-changer in the world of Servo Hydraulic, Mechanical, and Forge Press showrooms.

The I-SHOW Virtual Showroom is an interactive experience that brings Sutherland Presses’ I-PRESS® & Automation control right to your fingertips. It’s like stepping into a high-tech wonderland, complete with live simulators and touch-responsive wall screens. But what makes it so special? Let’s dive in!

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Interactive Experiences: The I-SHOW Virtual Showroom is not just a passive viewing experience. It’s an interactive platform that allows you to engage with our products in a whole new way. You can explore the functionality of our presses, understand their applications across various industries, and even simulate their operation. It’s like having a personal tour guide, but better!

Convenience: With the I-SHOW Virtual Showroom, you don’t need to travel to get a comprehensive understanding of our products. Whether you’re at home, in the office, or on the go, our showroom is just a click away. It’s open 24/7, giving you the freedom to explore at your own pace and convenience.

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In-depth Knowledge: The I-SHOW Virtual Showroom is more than just a showcase of our products. It’s a knowledge hub where you can learn about the intricate details of our presses, their features, and their applications. It’s like having a mini encyclopedia at your fingertips!

Live Simulators: One of the standout features of the I-SHOW Virtual Showroom is the live simulators. These allow you to see our presses in action, understand their operation, and even simulate different scenarios. It’s a hands-on learning experience that brings our products to life!

Touch-Responsive Wall Screens: To make your virtual experience even more immersive, the I-SHOW Virtual Showroom features touch-responsive wall screens. These allow you to interact with our products in a tactile way, adding a whole new dimension to your learning experience. In conclusion, the I-SHOW Virtual Showroom is not just a showcase of Sutherland Presses’ products. It’s an immersive, interactive, and informative platform that brings our presses to life. So why wait? Step into the future with the I-SHOW Virtual Showroom and experience the Sutherland difference for yourself!

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For more information, feel free to contact us at 1-310-453-6981 or visit our website. We’re always here to help you navigate the world of presses with a smile and a touch of wit. Happy exploring!

Sutherland Presses, a global leader in the metal forming industry, provides valuable insights and solutions to common issues faced by press operators. One such issue is Reverse Tonnage, also known as “Snap-Through,” which can significantly reduce the lifespan of your press and tooling if not properly addressed.

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Reverse Tonnage is a fact of life in metal forming. However, modern press designs take this into account and can typically tolerate up to 10% of its total tonnage in Reverse Tonnage without adverse effects.

For instance, a 100-ton press should be able to tolerate 10 tons of Reverse Tonnage without ill effects on the press. It’s when the press routinely encounters Reverse Tonnage above this 10% margin that troubles begin.

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So, how do you measure Reverse Tonnage? Today, advanced control systems are available which can measure Reverse Tonnage for you and display it on a screen.

These advanced systems utilize strain gauges attached to the frame of the press in various areas depending on the design of your press. These measurements are very accurate, and the control system can provide you with a readout of reverse tonnage with every stroke of the press in real time.

In addition to understanding Reverse Tonnage, proper press maintenance is crucial to ensure the longevity and efficiency of your press. Sutherland Presses offers a comprehensive Preventive Maintenance Program (PMP) to help you maintain your press in top condition. Our team of expert technicians is ready to assist you in ensuring the longevity and efficiency of your press.

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Remember, if your press is experiencing more than 10 percent reverse tonnage compared to the total press tonnage, it’s time to act. If it reaches 15 percent, you’re in the danger zone, and severe damage to your press is likely. A simple test is to place a quarter on the bolster of the press and die area - if it bounces, you’re in the red-light warning zone.

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Jack Sutherland, President
info@SutherlandPresses.com‍

Sutherland Presses

Join us in exploring the future of educational technology in the I-SHOW virtual showroom!

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Discover products made on Sutherland Presses used in cars, boats, helicopters, metal stamping, forging, aerospace fasteners, and composite materials.

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Utilize the mini-map on the lower left side of I-SHOW to navigate quickly to areas of interest for you and your company. Venture underground with the orange dots to explore the foundations for larger presses, gaining insights into proper construction, flooring, support steel, lighting, and more.

To arrange an online meeting and learn more about Sutherland's innovative products and services, email: Info@SutherlandPresses.com

Inovation Never Stops - Experience it today at the I-SHOW virtual showroom!

I-PRESS® & Automation Controls was the brainchild of Mark Sutherland in 1999. I-PRESS® was conceived at the Hannover Machine Tool Show in Germany. According to Mark, the control systems from major press builders were just too complex, non-intuitive, and frankly intimidating.

From that meeting and his experience in designing processes with major press builders, Mark knew there had to be a better way. He set out to create I-PRESS® – a simpler, more intuitive control system based on layers of architecture that made it easier for the user to find the features they needed without being overwhelmed by complex menu structure.

Mark set out to develop a control system for press shops that was easy to use, reliable, and highly efficient. I-PRESS® & Automation Controls 4.0 is the result of nearly two decades of research, and development.

One of our first steps was to select the best hardware and software suppliers. We selected Rockwell AB to start and have since added Siemens and Omron to appeal to manufacturers with plants around the globe.

The development team also wanted to ensure that every control system designed was secure and reliable. As a result, I-PRESS® & Automation Controls 4.0 is robust and built with data security protocols at the forefront of its design. It also has in-built safety mechanisms for the protection of personnel and equipment operation. The highest level of safety is assured with Performance Level D, Category 3.

I-PRESS® & Automation Controls 4.0 operates much like an I-PAD or I-PHONE and is visually stimulating and intuitive to operate. Features that are included, are programmable and namable I/O, cams, die protection, sensors, tonnage monitor, job memory storage, automatic slide adjustment, automatic air counterbalance, maintenance monitors, and more.

I-PRESS® 4.0 has grown into a family to meet the various type of press lines Sutherland offers. This includes I-PRESS® AB PLUS for mechanical presses, I-PRESS® SERVO HYDRO for our servo-hydraulic presses, and I-PRESS® FORGE for our forging press lines.

To summarize, I-PRESS® & Automation controls are now available for control upgrades and retrofits on mechanical and forge presses for all makes and models of presses. Users get a completely new main electrical panel MEP and master operator station MOS and a complete set of as-built electrical schematics.

I-PRESS® & Automation Controls 4.0 is the key to unlocking productivity, efficiency, and performance in your press shop. With Connected Enterprise, users can connect each press control to company servers and selected mobile devices. From the shop floor to the top floor production data and be extracted and monitored. Contact us today to learn more.

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Best regards,

Mark Sutherland, CEO of Sutherland Presses

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In recent years, servo hydraulic presses have become increasingly popular in the manufacturing industry. These advanced machines, such as those offered by Sutherland Presses with their 4.0 I-PRESS and Automation controls, offer numerous benefits over traditional hydraulic and mechanical presses.

One of the primary advantages of servo hydraulic presses is their precision. Because they are controlled by advanced servo-motor technology, they can be programmed to deliver exact amounts of pressure and force.

This precision control allows for more accurate and consistent results, especially in complex forming or molding processes where accuracy is critical. The I-PRESS Multi-Point edit job set up permits users to program different motion and pressure profiles up to seven times in one stroke.

Another benefit of servo hydraulic presses is their efficiency. These machines use less energy than traditional hydraulic or mechanical presses because they can operate at a lower pressure and speed. This reduced energy consumption translates into cost savings for manufacturers, as well as a lower environmental impact.

Servo hydraulic presses from Sutherland Presses are also designed with safety in mind. The I-PRESS 4.0 control system provides advanced safety features, including real-time monitoring of machine parameters and automatic stoppage in the event of any irregularities.

These safety features help to prevent accidents and ensure that the press is always operating safely.

In addition to their advanced features, Sutherland Presses also offer automation controls for increased efficiency and productivity.

The Automation control system can be programmed to automate the entire press cycle, allowing for faster and more efficient production. This automation also reduces the risk of human error, leading to more consistent and higher-quality output.

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Furthermore, the Automation control system provides real-time data on machine performance, allowing manufacturers to make more informed decisions about machine maintenance and repairs. This data collection can help to identify potential issues before they become critical, preventing costly downtime and repairs. I-PRESS 4.0 is scalable, customizable and can communicate with approved mobile devices or company servers.

The advances of servo hydraulic presses from Sutherland Presses, including the I-PRESS 4.0 and Automation control systems, provide numerous benefits for manufacturers. With their precision, efficiency, safety, and automation capabilities, these machines offer a significant advantage over traditional presses.

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As the manufacturing industry continues to evolve, servo hydraulic presses are sure to play an increasingly important role in improving efficiency, reducing costs, and driving innovation.

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Regards

Mark Sutherland

CEO

Sutherland Presses

‍#innovation#technology#automation#maintenance#data#energy

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Sutherland Presses is thrilled to announce the appointment of Jack Sutherland Wilson as a partner and shareholder in the company. With three generations of leadership and innovation, Sutherland Presses is poised for an exciting future.

As President of Sutherland Presses, Jack has driven the company's success over the past four years. Under his leadership, the company has focused on four key areas of expertise: Servo Hydraulic Presses, Mechanical Stamping Presses, Forge & Hot Heading presses, and the I-PRESS® family of controls.

By focusing on these unique specialties, Sutherland Presses has made steady progress and is well-positioned for continued growth and success.

Jack will be supported by a strong team of leaders, including David Hoffman as Vice President / CFO and Mark Sutherland as CEO. Together with our manufacturing partners, service, sales, and marketing teams, Sutherland Presses looks forward to a bright future under the leadership of its third generation of family ownership.

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www.Sutherland Presses.com

California - Florida - Indiana - Tennessee -Mexico

Tel: +1-310-454-6981 or Info@SutherlandPresses.com

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See us at the entry to Forge Fair, Cleveland, May 23-25, 2023.

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Our display will include the latest in forge press and automation controls with our Demo I-PRESS® & Automation unit. Also on display will be a large variety of different types of forged parts. Cored Forged, Warn & Hot Forged and Cold Forged. We offer full turnkey systems, Register Here or check out the Show Floor Plan.

Sutherland Presses, a leading provider of hot, warm, cold, cored forge, hot heading and trim presses. You can’t miss us as you enter Forge Fair in Cleveland, Ohio from May 22 to May 24, 2023. Forge Fair is a highly anticipated event for the forging industry, bringing together suppliers, customers, and professionals from across the country.

Sutherland Presses has built a reputation for producing the most reliable and automated forming and forging lines. With their wide range of forge presses, Sutherland can help customers achieve the high production rates for the most demanding jobs. Our forge presses incorporate knuckle joint drives, link drives and servo hydraulics, providing the flexibility needed to meet customers' unique needs.

Sutherland's newest addition to their forge press lineup is the X-SERIES hot forge press technology. This state-of-the-art technology features X-Angle slide guidance, which allows for thermal expansion while maintaining tight clearances. Larger eccentric shaft journal surfaces distribute loads, and independent clutch & brake cooling systems all make for better presses and lower maintenance. The X-SERIES hot forge presses are available in 660 to 4400 tons.

Sutherland Presses' team looks forward to meeting customers in Cleveland and discussing their forge press production needs. Whether you're forging complex parts or hot-heading aerospace bolts, Sutherland has the expertise and technology to help you achieve your goals. So, make sure to visit our booth #102 at Forge Fair in Cleveland, Ohio, and discover the latest in forge press technology.

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FORGING INDUSTRY TO GROW FROM 82 BILLION TO 145 BILLION 

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Good news for forging companies, the industry is on course to increase +8% per year through 2030. The forging industry must lead the drive for technological advances which include: better and more accurate equipment, all types of automation, faster die change over times, process controls and sensors just to name a few.

The photo below is an example of what Team Sutherland brings to the table. Presses, automation equipment and maintenance monitors all controlled by our I-PRESS® FORGE press & automation control system which is built on a Rockwell AB platform.

The 2500 ton press is equipped with a 3D Servo parts transfer system, massive multi-station die set holder and a motorized die unload and loading arm as shown on the left front press upright.

We welcome seeing you at Forge Fair 2023.

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TYPES OF FORGE, HEADING & TRIM PRESSES

Below you will find information on our Forge presses.

Learn more on the Advances in Forge Press Lines from Sutherland.  

If you would like to arrange an on-line meeting to learn more, e-mail us at info@sutherlandpresses.com

CORED FORGE PRESS LINES

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Cored forging requires a long stroke press with a hydraulic core pin unit that inserts pins into hot flowing material. The result is material savings and reduction in secondary machining operations. 

Ideal for valves or any products that have internal ID that would otherwise have to be machined after forging.

HOT & WARM FORGE LINES

Manual or fully automated hot forge press lines from 440 to 4400 ton. X-Angle slide guidance allows us to run tighter tolerance and thermal expansion for better tooling life and part definition. All Sutherland forge presses come with our patented I-PRESS® & Automation Control.

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COLD FORGE PRESS LINES

Knuckle Joint Link Motion cold forge press lines from 440 to 1200 ton. Single station for manual operation or servo transfer with hopper feed system for automated operations. All forge lines come standard with I-PRESS® FORGE & Automation control system built on Rockwell AB hardware platform.

SERVO HYDRAULIC FORGE LINES

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Available from 100 to 3500 ton. Fully programmable motion, pressure and speeds up to 7 times in one stroke allows for controlled grain flow of material. Energy savings from reduced power consumption.

Learn More>

I-PRESS® & AUTOMATION CONTROLS

• Available on Rockwell AB & Siemens hardware & software platforms. Patented & Trademarked.
• Cat 3 - Performance Level D 4.0+ Safety Standards.
• Remote Connections to approved mobile devices.
• Visit Our I-PRESS® & Automation Control Simulator.
• Intuitive, easy to learn & fun to use, just like an I-Phone or Pad.
• 200 Job Memory which can be expanded.
• Programmable Cams & Die Monitor I/0.
• Tonnage Monitoring which protects tooling.
• On Screen Fault Diagnostics & Trouble Shooting.
• Expandable & Customizable for future applications.

 www.Sutherland Presses.com

California - Florida - Indiana - Tennessee -Mexico

Tel: +1-310-454-6981 or Info@SutherlandPresses.com

Maintaining proper Air Counter Balance Pressure (ACB) in mechanical stamping presses is essential to prevent excessive wear and damage. It may be surprising to learn that damage resulting from improperly adjusted ACB pressure, which can cost tens of thousands of dollars, often occurs due to human error and lack of proper training, despite ACB cylinders being a relatively inexpensive component. In order to avoid this costly damage and downtime, it is important to ensure that the ACB system is set up correctly. In my 40+ years in the stamping industry, I have seen many issues that could have been prevented with proper ACB maintenance. Here are some tips to ensure optimum ACB pressure settings for each die:

✔ ACB Cylinders should be used to equalize the upper die weight and pull up connection points in the press drive system.

✔ Static pressure settings should be used when the slide is not moving, while dynamic pressure settings may need to be increased depending on strokes per minute.

✔ Damage may occur when ACB system is not set correctly, such as when pressure is set too low, causing a hammering effect on connection points, or when pressure is set too high, causing the main motor to work harder and draw more amps.

✔ Best practices and suggestions for proper ACB settings include adding a metal plate to the upper die shoe and indicating upper die weight, entering proper settings on the job set up screen, using an AMP meter to gauge the optimum pressure setting, and ensuring proper lubrication and regular draining of ACB supply surge tanks.

✔ Proper ACB setting is required for hand-fed, stage tooling, blanking dies, progress dies, and transfer dies in presses from various makes and models including Sutherland, Schuler, Weingarten, PTC, Blow, Eagle, Aida, Komatsu, Stamtec, Chin Fong, and Seyi.

By following these tips, metal stamping and fabrication companies can save time and money, and prevent unnecessary downtime and damage to their presses.

More of what we do:

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✔ I-KNOW – I-PRESS® controls and Safety: I-KNOW
✔ I-BUILD New 3D interactive viewing: I-BUILD
✔ I-SERVE what you can expect for service: I-SERVE
✔ PRESS Maintenance Tips: I-SAVE

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Learn why Aida, Schuler, Minster & Komatsu press users are selecting Sutherland Presses.

 ·      Technology

·       I-PRESS® & Automation controls

·       Lead Times

·       Uptime & Tool Life

·       Service

·       Cost to Quality Ratio

·       Mechanical Presses

·       Servo-Hydraulic Presses

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SNAPSHOT: Sutherland Presses will celebrate its 77th year in business in 2023. Founder Jack Sutherland originally imported presses from Aida Engineering in Japan in the early 60s. Mark Sutherland, CEO and 2nd generation, took the company to the next level with technology, private label & I-PRESS® controls. Jack Sutherland Wilson, President and 3rd generation, has refined the focus for the company to focus on mechanical straight sides, forge presses, servo hydraulic presses, and further development of our I-PRESS® & Automation Control family.

SAMPLE MECHANICAL PRESS INSTALLATIONS OVER THE LAST 20+ YEARS

The photo at left is one of six EHW Series presses purchased to compete and compare with the Aida PMX series. The end user bought 220-, 440-and 660-ton presses in 2005.

The results measured over the last 17 years are, hands down, better die life in the Sutherland EHW Series. A few solid reasons for this are heavier frame design and dual plunger-guided vertical tonnage delivery.

Most builders are secretive about their black box technology, while we choose to share and educate our customers on the inner workings of our presses.

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Our EHW Series is the most robust and accurate drive and slide guidance system available to metal stampers. Our design includes both forging and stamping press technology. Main gears are centered and sandwiched with dual pitmans, which connect to double plunger guides for vertical tonnage delivery.

Eight-point full-length taper wedge gibs guide the slide with high-compression bronze liners, which are automatically lubricated.

Learn more & visit our 3D I-BUILD site to see all the internal workings of our EHW Series > https://www.sutherlandpresses.com/i-know?tab=ibuild&sec=5a

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SAMPLE SERVO HYDRAULIC PRESS INSTALLATIONS

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A typical design criterion for all Sutherland Presses includes best and readily available components, I-PRESS® controls, low frame elongation & deflection, and eight-point complete length taper wedge slide guidance.

We have taken hydraulic press technology to the next level by adding servo motors controlled by our I-PRESS® & Automation control system.

This allows users to have full programmable motion and pressure profiles throughout the stroke and reduced energy consumption when full tonnage during forming or adjustable dwell time at the bottom of the stroke.

Servo Hydraulic presses are well suited to metal forming, deep draw, forging, and composite industries.

Learn more on the advances of Servo Hydraulics > https://www.sutherlandpresses.com/news/servo-hydraulic-presses-advances

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The 1400-ton five-press automated tandem line shown is made of one 440-ton lead press and four sets of 250-ton presses.

The lead press is equipped with a coil feed line, and then inverted crown-mounted robots transfer the appliance parts from press to press. A quick die exchange system is included along with power scrap conveyors.

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Our fluid management systems are designed with ease of maintenance and safety in mind. Our engineering teams contribute greatly to making our systems friendly to work on, and each function is monitored by our patented I-PRESS® control system.

Learn more & visit our 3D I-BUILD site to see all the internal workings of our Servo Hydraulic Press Series > https://www.sutherlandpresses.com/i-know?tab=ibuild&sec=5a

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PATENTED I-PRESS® & AUTOMATION CONTROLS / 4.0+ SETS THE BAR VERY HIGH

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We take a Controls First approach with our clients which has proven very successful for our customers.

The patented I-PRESS® control family is available for Servo-Hydraulic, Forge, and Mechanical presses.

I-PRESS® is available on hardware and software platforms from Rockwell AB, Siemens, and Omron. What others call options we include as feature sets.

Learn more and visit our online control simulator >

https://www.sutherlandpresses.com/i-know?tab=ipress&sec=6a

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I-PRESS® was invented by Mark Sutherland during a visit many years ago to the Euro BLECH show in Hannover, Germany. While I was impressed with the technology, fit & finish from leading press builders. However, the controls were too complex and non-intuitive.

The result is the safest, most fully featured, scalable press and automation control available to press users. With I-PRESS® Connected Enterprise, the shop floor can be connected to the top floor for production monitoring, new job downloading, and data collection. Another nice feature included connectivity to selected users’ mobile devices allowing plant managers and set-up teams to assist operators remotely.

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Like any industry, molding of Composites has a plethora of terminology that can be daunting to someone new to the industry. Below are some of the most common terms used within the compression molding and Resin Transfer molding industry, as well as a brief overview of what they mean. Some of the terms apply to the strength and properties of the reinforcements and the compression or RTM molded components.

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1. Additive

Any substance added to another substance, usually to improve properties, such as plasticizers, initiators, light stabilizers, and flame retardants. See also filler.

2. Adhesion

The state in which two surfaces are held together at an interface by mechanical or chemical forces, interlocking action, or both.

3. Adhesive

A substance capable of holding two materials together by surface attachment. Adhesive can be in film, liquid, or paste form.

4. Air-Bubble Void

Air entrapment within and between the plies of reinforcement or within a bond line or encapsulated area; localized, non-interconnected, spherical in shape.

5. Areal Weight

The weight of fiber per unit area (width x length) of tape or fabric.

6. Aramid

Aromatic polyamide fibers characterized by excellent high-temperature, flame-resistant, and electrical properties.

7. A-Stage

An early stage in the reaction of a thermosetting resin in which the material is still soluble and fusible

8. Balanced Laminate

A composite laminate in which all laminate at angles other than 0° and 90° occur only in + pairs(not necessarily adjacent) and are symmetrical around the centerline.

9. Barcol Hardness

A hardness value obtained by measuring the resistance to penetration of a sharp steel point under a spring load. The instrument, called the Barcol impressor, gives a direct reading on a 0 to 100scale. The hardness value is often used as a measure of the degree of cure of aplastic.

10. Batch

In general, a quantity of material formed during the same process or in one continuous process and having identical characteristics throughout. Also known as "lo

11. Binder

The resin or cementing constituent (of a plastic compound) that holds the other components together. The agent applied to fiber mat or preforms to bond the fibers before laminating or molding.

12. Bridging

Condition in which fibers do not move into or conform to radii and corners during molding, resulting in voids and dimensional control problems.

13. B-Stage

An intermediate stage in the reaction of a thermosetting resin in which the material melts when heated and dissolves in certain solvents. Materials are usually precured to this stage to facilitate handling and processing prior to final cure.

14. Bulk Factor

The ratio of the volume of a raw molding compound or powdered plastic to the volume of the finished solid piece produced therefrom. The ratio of the density of the solid plastic object to the apparent or bulk density of the loose molding powder.

15. Bulk Molding Compound (BMC)

Thermosetting resin mixed with strand reinforcement, fillers, and so on, into a viscous compound for compression or injection molding. See also sheet molding compound.

16. Carbon Fibers

Fibers produced from pyrolytic degradation of synthetic organic fibers, polyacrylonitrile (PAN) or rayon, which contain about 92-99% carbon content and typically have modulus values up to 75 x 106 psi.

17. Catalyst

A substance that changes the rate of a chemical reaction without itself undergoing permanent change in composition or becoming a part of the molecular structure of the product. A substance that markedly speeds up the cure of a compound when added in minor quantity as compared to the amounts of primary reactants.

18. Caul Plates

Smooth metal, plastic, or rubber plates free of surface defects. A caul plate must be the appropriate size and shape for the composite lay-up with which it will be used. It is used in immediate contact with the lay-up during the curing process to transmit normal pressure and provide a smooth surface on the finished part.

19. Cavity

The space inside a mold in which a resin or molding compound is poured or injected. The female portion of a mold. That portion of the mold that encloses the molded article(often referred to as the die). Depending on the number of such depressions, molds are designated as single cavity or multiple cavities.

20. Coefficient of Thermal Expansion

The fractional change in length of a material for each unit change in temperature.

21. Composite

A material made up of 2 or more individual components whose combined physical strength exceeds their individual properties.

22. Compression Molding

A technique for molding thermoset plastics in which a part is shaped by placing the fiber and resin into an open mold cavity, closing the mold, and applying heat and pressure until the material has cured or achieved its final form.

23. Compressive Strength

Ratio of compressive stress to compressive strain below the proportional limit. Theoretically equal to Young's modulus determined from tensile experiments.

24. Core

The central component of a sandwich construction to which the sandwich faces or skins are attached; also, part of a complex mold that forms undercut parts.

25. Core Crush

A collapse, distortion, or compression of the core.

26. Coupon

Usually, a specimen for a specific test, as a tensile coupon.

27. Creep

The dimensional change in a material under physical load over time beyond instantaneous elastic deformation.

28. Cross Laminated

Material laminated so that some of the layers are oriented at various angles to the other with respect to the laminate grain. A cross-ply laminate usually has plies oriented only at 0 and 90 degrees.

29. Cross-Linking

Applied to polymer molecules, the setting-up of chemical links between the molecular chains. When extensive, as in most thermosetting resins, cross-linking makes one infusible super molecule of all the chains.

30. C-Stage

The final stage of the curing of a thermosetting resin in which the material has become infusible and insoluble in common solvents.

31. Cure

To change the properties of a thermosetting resin irreversibly by chemical reaction, i.e., condensation, ring closure, or addition. Cure may be accomplished by addition of curing (cross- linking) agents, with or without catalyst, and with or without heat.

32. Cure Cycle

The time/temperature/pressure cycle used to cure a thermosetting resin system of prepreg.

33. Curing Agent

A catalytic or reactive agent that brings about polymerization when it is added to a resin.

34. Debulking

Compacting of a thick laminate under moderate heat and pressure and/or vacuum to remove most of the air, to ensure seating on the tool, and to prevent wrinkles.

35. Delamination

The separation of a laminated plastic material along the plane of its layers.

36. Draft Angle

The angle of a taper on a mandrel or mold that facilitates removal of the finished part.

37. Drape

The ability of a fabric or prepreg to conform to a contoured surface.

38. E-Glass

"Electrical" glass; the borosilicate glass most often used for the glass fibers in conventional reinforced plastics.

39. Elasticity

That property of materials by virtue of which they tend to recover their original size and shape after removal of a force causing deformation.

40. Elongation

Deformation caused by stretching. The fractional increase in length of a material stressed in tension. (When expressed as percentage of the original gage length, it is called percentage elongation.)

41. Epoxy Plastic

A polymerizable thermoset polymer containing one or more epoxide groups and curable by reaction with amines, alcohols, phenols, carboxylic acids, acid anhydrides, and mercaptans. An important matrix resin in composites and structural adhesive.

42. Exotherm

The liberation or evolution of heat during the curing of a plastic product.

43. Fatigue

The failure or decay of mechanical properties after repeated applications of stess. Fatigue tests give information on the ability of a material to resist the development of cracks, which eventually bring about failure because of many cycles.

44. Fatigue Strength

The maximum cyclical stress a material can withstand for a given number of cycles before failure occurs. The residual strength after being subjected to fatigue.

45. Fiber Content

The amount of fiber presen tin a composite. This is usually expressed as a percentage volume fraction or weight fraction of the composite.

46. Fiber Count

The number of fibers per unit width of ply present in a specified section of a composite.

47. Fiber Direction

The orientation or alignment of the longitudinal axis of the fiber with respect to a stated reference axis.

48. Fiber Orientation

The fiber alignment in a nonwoven or a mat laminate in which most of the fibers are in the same direction, thereby affording higher strength in that direction.

49. Fiber-Reinforced Plastic(FRP)

A general term for a composite that is reinforced with cloth, mat, strands, or any other fiber form.

50. Filament

The smallest unit of a fibrous material. The basic units formed during drawing and spinning, which are gathered into strands of fiber for use in composites. Filaments usually are of extreme length and very small diameter, usually less that 25 mm (1 mil). Normally filaments are not used individually.

Some textile filaments can function as yarn when they are of sufficient strength and flexibility.

51. Filler

A relatively inert substance added to a material to alter its physical, mechanical, thermal, electrical, and other properties or to lower cost or density. Sometimes the term is used specifically to mean particulate additives.

52. Flash

Excess material which forms at the parting line of a mold or die, or which is extruded from a closed mold.

53. Flexural Modulus

The ratio, within the elastic limit, of the applied stress on a test specimen in flexure to the corresponding strain in the outermost fibers of the specimen.

54. Flexural Strength

The maximum stress that can be borne by the surface fibers in a beam in bending. The flexural strength is the unit resistance to the maximum load before failure by bending, usually expressed in force per unit area.

55. Gel

The initial jelly like solid phase that develops during the formation of a resin from a liquid. A semisolid system consisting of a network of solid aggregates in which liquid is held.

56. Gel Coat

A quick setting resin applied to the surface of a mold and gelled before lay-up. The gel coat becomes an integral part of the finished laminate and is usually used to improve surface appearance and bonding.

57. Gel Time

The time required for a liquid material to form a gel under specified conditions of temperature as measured by a specific test.

58. Glass Cloth

Conventionally woven glass fiber material; certain lightweight glass fabrics are also called scrims.

59. Glass Transition Temperature (Tg)

The approximate mid point of the temperature range over which the glass transition takes place; glass and silica fiber exhibit a phase change at approximately 955°C (1750°F) and carbon/graphite fibers at 2205°C to 2760°C (4000°F to 5000°F).The temperature at which increased molecular mobility results in significant changes in the properties of a cured resin system. Also, the inflection point on a plot of modulus versus temperature. The measured value of Tg depends to some extent on the method of test.

60. Graphite Fibers

A group of carbon fibers which have a carbon content of about 99% and also have high modulus values. This term is used interchangeably with "carbon fibers" throughout the industry.

61. Hardener

A substance used to promote or control curing action by taking part in it; as opposed to catalyst.

62. Hardness

The resistance to surface indentation usually measured by the depth of penetration (or arbitrary units related to the depth of penetration)of a blunt point under a given load using a particular instrument according to a prescribed procedure.

63. Heat Distortion Point

The temperature at which a standard test bar deflects a specified amount under a stated load. Now called deflection temperature.

64. Heat Resistance

The property or ability of plastics and elastomers to resist the deteriorating effects of elevated temperatures.

65. Heat Sink

A contrivance for the absorption or transfer of heat away from a critical element or part. Bulk graphite is often used as a heat sink.

66. Honeycomb

Resin-impregnated material manufactured in (usually) hexagonal cells that serves as a core material in sandwich constructions. Honeycomb may also be metallic or polymer materials in a rigid, open-cell structure.

67. Hybrid

A composite laminate comprised of laminae of two or more composite material systems, e.g., glass and carbon. It also applies to woven fabrics having more than one type of fiber.

68. Impact Strength

A material's ability to withstand shock loading as measured by the work done in fracturing a specimen

69. Impregnate

To saturate the voids and interstices of a reinforcement with a resin.

70. Interface

The boundary or surface between two different, physically distinguishable media. On fibers, the contact area between fibers and sizing or finish. In a laminate, the contact area between the reinforcement and the laminating resin.

71. I-PRESS® & Automation Control

The most sophisticated, intuitive, and safest press and automation control on the planet. Based on a Rockwell AB hardware and software platform, it is reliable and easy to customize for end users needs.

72. Isotropic

Having uniform properties in all directions. The measured properties of an isotropic material are independent of the axis of testing.

73. Kevlar®

Registered trademark of E. I. Dupont de Nemours, Inc. for strong organic fibers similar to fiberglass, but having a higher strength-to-weight ratio. When woven into cloth and impregnated with a thermosetting epoxy resin, it produces a material having high impact resistance and low radio frequency attenuation. Generic term: aramid.

74. Laminate

A product made by bonding together two or more layers of material(s).

75. Laminating

Laying up with resin and reinforcing fabric on virtually any surface.

76. Laminate Orientation

The configuration of a cross-plied composite laminate with regard to the angles of cross-plying, the number of laminae at each angle, and the exact sequence of the lamina lay-up.

77. Lay-Up

The reinforcing material placed in position in the mold. The process of placing the reinforcing material in position in the mold. The resin-impregnated reinforcement. A description of the component materials, geometry, and so forth, of a laminate.

78. Lot

A specific amount of material produced at one time using the same process and the same conditions of manufacture, and offered for sale as a unit quantity.

79. Mat

A fibrous reinforcing material comprised of chopped filaments (for chopped-strand mat) or swirled filaments (for continuous-strand mat) with a binder to maintain form; available in blankets of various widths, weights, and lengths.

80. Matrix

A material in which the fiber of a composite is imbedded; it can be plastic, metal, ceramic, or glass.

81. Mil

The unit used in measuring the diameter of glass fiber strands, wire, and so forth (1 mil = 0.001 in.).

82. Modulus

A measure of the ratio of load (stress) applied to the resultant deformation of a material, such as elasticity or shear.

83. Moisture Content

The amount of moisture in a material determined under prescribed conditions and expressed as a percentage of the mass of the moist specimen, that is, the mass of the dry substance plus the moisture present.

84. Mold

The cavity or matrix into which, or on which, the plastic composition is placed and from which it takes form. To shape plastic parts or finished articles by heat and pressure. The assembly of all the parts that function collectively in the molding process.

85. Molding

Constructing a part within a mold. Sometimes used to denote the finished part.

86. Mold Pressure

The pressure applied to the ram of compression or transfer press to force the softened plastic to fill the mold cavities completely. Fullya djustable via the I-PRESS control system.

87. Mold-Release Agent

A lubricant, liquid, or powder (often silicone oils and waxes),used to prevent sticking of molded articles in the cavity.

88. Nominal Value

A value assigned for the purpose of a convenient designation. A nominal value exists in name only. It is often an average number with a tolerance so as to fit together with adjacent parts.

89. Out Time

The time a prepreg is exposed to ambient temperature, namely, the total amount of time the prepreg is out of the freezer. The primary effects of our time are to decrease the drape and tack of the prepreg while also allowing it to absorb moisture from the air.

90. Parting Line

A mark on a molded piece where the sections of a mold have met in closing.

91. pH

The measure of the acidity or alkalinity of a substance, neutrality being at pH 7. Acid solutions are less than 7, alkaline solutions are more than 7.

92. Platens

The mounting plates of a press, to which the entire mold assembly is bolted. Sutherland offers T- Slotted Platens for ease of clamping and quick die change.

93. Ply

In general, fabrics or felts consisting of one or more layers (laminates, for example). The layers that make up a stack. Yarn resulting from twisting operations (three-ply yarn, for example). A single layer of prepreg. A single pass in filament winding (two plies forming one layer).

94. Polymer

A very large molecule formed by combining a large number of smaller molecules, called monomers, in a regular pattern.

95. Polymerization

A chemical reaction in which the molecules of monomers are linked together to form polymers.

96. Post Cure

The exposure of certain resins to higher than normal curing temperatures after the initial cure cycle. This second stage is necessary to attain the complete cure and desired mechanical properties of the resins involved. The higher temperatures are used separately because they would result in an excessive reaction if applied throughout the entire cure.

97. Pot Life

The length of time a catalyzed thermosetting resin system retains a viscosity low enough for it to be suitable for processing.

98. Preform

A preshaped fibrous reinforcement formed by distribution of chopped fibers or cloth by air, water flotation, or vacuum over the surface of a perforated screen to the approximate contour and thickness desired in the finished part. Also, a preshaped fibrous reinforcement of mat or cloth formed to the desired shape on a mandrel or mock-up before being placed in a mold press.

99. Prepreg, Pre-impregnated

A combination of mat, fabric, nonwoven material, or roving with resin, usually advanced to the B-stage, ready for curing.

100. Press

Two types of press frames are suitable, 4 Post are lower cost and have less accuracy when compared to Gib Guided Straight Sides. The newest technology is Servo Driven Motor to high pressure pumps equipped with the I-PRESS & Automation control allow users to program speeds / velocity and pressure profiles throughout the press cycle. With I-PRESS Connected Enterprise, users can capture and store specific data from part to part.

101. Processing Window

The range of processing conditions, such as stock (melt)temperature, pressure, shear rate, and so on, within which a particular grade of plastic can be fabricated with optimum or acceptable properties by a particular fabricating process.

102. Reinforcement

A material added to the matrix to provide the required properties; ranges from short fibers through complex textile forms.

103. Release Agents

Materials that are used to prevent cured matrix material from bonding to tooling.

104. Resin

A material, generally a polymer, that has an indefinite and often high molecular weight and softening/melting range, and exhibits a tendency to flow when it is subjected to stress. Resins are used as the matrices to bind together the reinforcement material in composites.

105. Resin Content

The amount of resin in a laminate expressed as either a percentage of total weight or total volume.

106. Resin-Rich

Localized area filled with resin but lacking reinforcement fiber.

107. Resin-Starved

Localized area lacking sufficient resin for wet-out of the fibers.

108. Resin-Transfer Molding (RTM)

A molding process in which catalyzed resin is transferred into an enclosed mold into which the fiber reinforcement has been placed; cure normally is accomplished without external heat. RTM combines relatively low tooling and equipment costs with the ability to mold large structural parts.

109. Roving

A number of yarns, strands, tows, or ends collected into a parallel bundle with little or no twist.

110. Sandwich Construction

A composite composed of lightweight core material (usually honeycomb or foamed plastic) to which two relatively thin, dense, high-strength, functional, or decorative skins (also called faces) are adhered.

111. Scrim

A low-cost reinforcing fabric made from continuous filament yarn in an open-mesh construction. Used in the processing of tape or other B-stage material to facilitate handling. Also used as a carrier of adhesive, to be used in secondary bonding.

112. Set Up

To harden, as in curing of a polymer resin.

113. S-Glass

Structural glass; a magnesia/alumina/silicate glass reinforcement designed to provide very high tensile strength.

114. Shear Strength

The maximum shear stress that a material is capable of sustaining. Shear strength is calculated from the maximum load during a shear or torsion test and is based on the original cross-sectional area of the specimen.

115. Sheet Molding Compound(SMC)

A composite of fibers, usually a polyester resin, and pigments, fillers, and other additives that have been compounded and processed into sheet form to facilitate handling in the molding operation.

116. Shelf Life

The length of time a material, substance, product, or reagent can be stored under specified environmental conditions and continue to meet all applicable specification requirements and/or remain suitable for its intended function.

117. Shrinkage

The relative change in dimension from the length measured on the mold when it is cold to the length of the molded object 24 hours after it has been taken out of the mold.

118. Size

Any treatment consisting of starch, gelatin, oil, wax, or other suitable ingredient applied to yarn or fibers at the time of formation to protect the surface and aid the process of handling and fabrication or to control the fiber characteristics. The treatment contains ingredients that provide surface lubricity and binding action but, unlike a finish, contains no coupling agent. Before final fabrication into a composite, the size is usually removed by heat cleaning, and a finish is applied.

119. Sizing Content

The percent of the total strand weight made up by the sizing; usually determined by burning off or dissolving the organic sizing; known as loss on ignition.

120. Skin

A layer of relatively dense material used in a sandwich construction of the surface of the core.

121. Specific Gravity

The density(mass per unit volume) of a material divided by that of water at a standard temperature.

122. Stiffness

A measure of modulus. The relationship of load and deformation. The ratio between the applied stress and resulting strain. A term often used when the relationship of stress to strain does not conform to the definition of Young's modulus.

123. Stops

Metal pieces inserted between die halves. Used to control the thickness of a press-molded part. Not a recommended practice, because the resin will receive less pressure, which can result in voids.

124. Storage Life

The period of time during which a liquid resin, packaged adhesive, or prepreg can be stored under specified temperature conditions and remain suitable for use. Also called shelf life.

125. Strand

Normally an untwisted bundle or assembly of continuous filaments used as a unit, including slivers, tows, ends, and yarn, for example. Sometimes a single fiber or filament is called a strand.

126. Tack

The stickiness of a prepreg.

127. Tensile Strength

The maximum load or force per unit cross-sectional area, within the gage length, of the specimen. The pulling stress required to break a given specimen.

128. Thermal Conductivity

The ability of a material to conduct heat.

129. Thermoplastic

Capable of being repeatedly softened by an increase of temperature and hardened by an increase in temperature. Applicable to those materials whose change upon heating is substantially physical rather than chemical and that in the softened stage can be shaped by flow into articles by molding or extrusion.

130. Thermoset

A plastic that, when cured by application of heat or chemical means, changes into a substantially infusible and insoluble material.

131. Tow

An untwisted bundle of continuous filaments.

132. Vent

A small hole or shallow channel in a mold that allows air or gas to exit as the molding material enters.

133. Viscosity

The tendency of a material to resist flow.

134. Void Content

Volume percentage of voids, usually less than 1% in a properly cured composite. The experimental determination is indirect, meaning it is calculated from the measured density of a cured laminate and the "theoretical" density of the starting material.

135. Voids

Air or gas that has been trapped and cured into a laminate. Porosity is an aggregation of micro voids. Voids are essentially incapable of transmitting structural stresses or nonradiative energy fields.

136. Volatiles

Materials, such as water and alcohol, in a sizing or a resin formulation, that are capable of being driven off as a vapor at room temperature or at a slightly elevated temperature.

137. Water Jet

Water emitted from a nozzle under high pressure(70 to 410 MPa, or 10 to 60 ksi or higher).Useful for cutting organic composites.

138. Wet-Out

The condition of an impregnated roving or yarn in which substantially all voids between the sized strands and filaments are filled with resin.

139. Working Life

The period of time during which a liquid resin or adhesive, after mixing with catalyst, solvent, or other compounding ingredients, remains usable.

140. Yarn

An assemblage of twisted filaments, fibers, or strands, either natural or manufactured, to form a continuous length that is suitable for use in weaving or interweaving into textile materials.

141. Y-Axis

_{In composite laminates, the axis in the plane of the laminate that is perpendicular to the x-axis. Contrast with x-axis.}

142. Z-Axis

In composite laminates, the reference axis normal to the plane of the laminate.

CONTACT TEAM SUTHERLAND

TEL 1-310-453-6981

www.SutherlandPresses.com

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LIGHT-WEIGHTING 101

I see a bright future for our company and customers in the thermo-plastic composite molding industry. While we have many installations of presses in the forging and stamping industries, we see just the tip of the iceberg in the fast-growing light-weighting sector.

We encourage you to contact Team Sutherland when you consider adding new presses to your pressroom.

All the Best, Jack Wilson, President, Sutherland Presses

Jack@SutherlandPresses.com

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CAMX 2022 Anaheim California Update

Jack Wilson (left) and Bowe O'Ryan (right) attended the recent CAMX show and were impressed with the pursuit of light-weighting and technological advances.

We were so impressed that we selected an exhibit booth at next year’s CAMX show in Atlanta, Georgia. The plan is to bring a 220-ton Servo Hydraulic press equipped with our I-PRESS & Automation control.

Our operating press's specifications are ModelHD1-220-48-48, 30" Stroke, 32" Daylight, 48" x 48" Die Area, 900 IPM Approach Speeds, and 35-70 IPM Pressing Speeds. If you are interested in the press, a pre-show attractive price can be expected.

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‍THE CASE FOR SERVO HYDRAULIC PRESSES & I-PRESS CONTROLS

Full Tonnage at any point in the stroke, fully programmable motion & pressure profiles via our I-PRESS& Automation control. Energy savings make servo hydraulic presses efficient and effective for various applications.

https://www.sutherlandpresses.com/news/metalforming-magazine-october-2022-edition

The 4.0 I-PRESS & Automation control system sets the bar very high. Built on a Rockwell AB hardware and software platform is scalable for future expansion. The Main Electrical Panel (MEP) below is our standard double door unit that comes standard with all feature sets programmed into the I-PRESS HMI. The Multi-Point Edit Screen is a game changer in motion and pressure control. Fully programmable fast approach, slow approach, 3 fast pressing tonnages & speeds, 3 slow pressing tonnages & speeds, adjustable dwell time, and 3 speeds for slide return. With this precision, you can expect higher production rates, better-finished part accuracy, and reduced wear on the press.

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‍I-PRESS INTERACTIVE CONTROL SIMULATOR

We take the approach of Controls First which is popular with our clients. Find out what our controls and presses can do for you to improve production, safety, ease of use, data collection, and quality. Visit our I-PRESS Simulator Site > https://www.sutherlandpresses.com/i-know?tab=ipress&sec=6a to wet your whistle.

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‍HEAT CONTROL OF THE MOLD

Programmable job memory in our I-PRESS control dramatically reduces set-up time from job to job. All job parameters are stored in the job library, including press motion, pressures, dwell time at the bottom, and mold heat temperature settings.

As shown, we offer T-Slotted bolster and slide faces for quick clamping of upper and lower tooling. Custom bolster and slide surface machining are available to meet any application requirements.

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One of our HD2-440-ton straight-side presses is used for forming advanced fiber, aramid, and carbon composites.

Applications include:

·       Radar Domes

·       Ducting

·       Brake Linings

·       Aircraft Interiors

·       Automotive

·       Carbon Fiber

·       Appliances

·       Defense

·       Aerospace

·       Kevlar

This installation has a fair amount of dust from the glass fiber and multi-cavity mold, so the press is equipped with a large vacuum collection device at the rear of the press.

Full Safety Light Curtains are mounted on the front and back of the press mold area, along with side opening barrier guards. With the I-PRESS control, users can mute and turn off the lights during the slide safety upstroke, increasing productivity.

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‍HOW DO WE STACK UP COMPARED TO OTHER BUILDERS?

With over 75 years and three generations serving press users in the forging, stamping, and molding industries, we have been exposed to about every application a press can be used for. Our design standard, at a minimum, is to rate our press frames to 150% of actual press capacity for long useful life. Every detail and connection is well thought out, as shown in the assembly of the HD2-440-ton tie rod construction press shown below. If you would like to learn more about this, call our sales group at 1-310-453-6981.

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‍TAKE A LOOK INSIDE & LEARN HOW WE DESIGN, BUILD & SERVICE OUR PRESSES

Many press builders treat their machines like a black box and limit what customers can see or service. On the contrary, Team Sutherland's goal is to engage our customers and teach as much as possible to users thirsty for knowledge. The more one knows, a higher understanding of the press has proven to increase press life, reduce maintenance and get maximum productivity from the equipment.  

Visit our 3D I-BUILD Web Site > https://www.sutherlandpresses.com/i-know?tab=ibuild&sec=5a

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This news article focuses on the benefits of our EHW / Eccentric Plunger Guided Series. The four standard questions asked when companies are acquiring capital equipment are price-quality-delivery time-service. The evaluation process is critical, and with Sutherland Presses' 75 years of experience, we offer a wealth of knowledge that pays dividends to our customers.

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This article will address key areas when evaluating your next press line purchase.

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Additional items to be considered during the acquisition process are: Controls and interconnectivity to auxiliary devices, connected enterprise for data collection, customizable & scalable, safety, reduced unplanned downtime, ease of service and maintenance practices, quality, and brands of purchased components, warranty, spare parts, improved die life, and more.

Our design team is committed to excellence in areas such as frame elongation strength, minimal deflection, tight tolerances, repeatability, durability, and ease of service over the life of your presses. We offer single point small bed presses from 80 to 1200-ton, double point wide beds from 100 to 1600 ton and four-point large beds from 800 to 2000 tons.

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The photo at right depicts three different drive and connection point systems that drive the slide up and down during the working stroke.

Right = EHW Eccentric Plunger Guided $$$

Middle = SP2 Front to Back Gear Driven Crank $$

Left = KS2 Center Drive Gear Driven Crank $$

All presses incorporate the same reliable purchased components; bearings, lubrication, pneumatic, hydraulic, electrical, I-PRESS® & Automation controls.

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Our press design starts from the inside out. We begin with finite element analysis for strength and rigidity / FEA. We then optimize the press specifications and access to all serviceable parts, components, protected wireways, and lubrication line distribution.

As you can see on the left, our Super-Vision process comes first, then 3D, and on to the finished product.

Nobody builds them like we do. Period.

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CENTER LINE FORCE DISTRIBUTION TECHNOLOGY & INSIDE-OUT SYSTEMS DESIGN

We achieve vertical tonnage delivery by having our main gears on the centerline, sandwiched by dual pitmans. The pitmans connect to the plungers via an on-center wrist pin connection.

With the large plunger guide housings and eight-point full-length taper wedge slide guides, you get the most accurate repeatability of the slide to bolster or upper and lower die sets.

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Conventional straight sides that have rotating connecting rods have side or forward thrust loads due to directional forces that are driving the slide. The payback on vertical tonnage delivery is longer die life, less die maintenance and tighter tolerance parts.

Our inside-out design approach allows us to consider the best placement of all components and systems while keeping service access in mind.

Our filtered recirculating automatic lubrication system, (shown in blue), illustrates the main tank, filters, pump, and pressure regulators are mounted on the rear of the press bed and covered with a protective guard with access doors and panels.

The horizontal, large tank mounted on the front of the crown is the air supply (shown in green) for the silver twin air counterbalance cylinders, which equalize upper die weights; green shows the air supply and distribution system. The vertical smaller tank mounted on the rear of the crown is the air supply tank for the combination clutch and brake and flywheel brake.

This inside-out approach allows us to design the fabricated steel frame with access panels needed to simplify maintenance.

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FRAME STRUCTURE / FORGE TECHNOLOGY, THICK STEEL PLATES & FEWER WELDS

The evolution of the EHW Series over the last 15 years has proven to increase die-life compared to other premium press builders. It all started by taking our thick plate forge press frames and designing the same principles into our EHW progressive die stamping presses.

As you can see in the photos of the lower bed sections, we use 10”+ thick steel plates to resist frame elongation and deflection, allowing us to have fewer welds when compared to conventional presses.

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The yellow slide body below also incorporates the thick plate design on the two-center, left to right aprons, where the plunger guides are connected.

The crown has a double-wall thickness and left-to-right steel plates, as indicated by the orange stripes. The short shafts that drive the dual pitman’s and on-center main gears are removable from the top of the press.

The high-speed pinion drive shaft and combination clutch/brake system are removable from the rear of the press. For ease of access and service, the safety maintenance platform is mounted on the rear of the press.

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SAMPLE EHW INSTALLATIONS

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I-PRESS® & AUTOMATION CONTROL SYSTEMS

Our patented I-PRESS® & AUTOMATION control family is another area that sets us apart from other press suppliers.

Sutherland Presses offers the safest, most intuitive, and fully featured control available for press users, built on a Rockwell AB hardware and software platform with the option for Siemens or Omron that comply with our customer's electrical standards.

The I-PRESS® family includes mechanical stamping presses, servo-hydraulic presses, and forge presses. Sample screens shown below are related to mechanical stamping presses.

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Visit our I-PRESS® simulator for exposure to the full suite of 4.0+ control features.

SHOP FLOOR TO TOP FLOOR COMMUNICATIONS / CONNECTED ENTERPRISE WITH I-PRESS® CONTROLS

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Our patented I-PRESS® control system is available on three platforms, forge presses, mechanical stamping presses, and servo-hydraulic presses.

Currently, we offer I-PRESS® for control upgrades on mechanical stamping presses.

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Visit our Interactive Knowledge Base to learn more about I-PRESS®.

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With I-PRESS® Connected Enterprise the shop floor can be connected to the top floor for production monitoring, new job downloading, and data collection. Another nice feature included connectivity to selected users’ mobile devices allowing plant managers and set up teams to assist operators remotely.

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We are developing an online training center for all three I-PRESS® controls. While not yet 100% complete, you can get a good idea by clicking HERE.

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INCREASED DIE LIFE THROUGH MECHANICAL ECCENTRIC PLUNGER GUIDED TWO-POINT STRAIGHT SIDES

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Compared to crankshaft-style presses, eccentric presses cost a bit more to build, but the payback is tremendous with longer runs before dying maintenance. Our design in forge-type frames resists deflection and higher repeatability of upper tool to lower tool contact. When combined with our full-length taper wedge slide guidance and plunger guides that deliver vertical tonnage, the die life expectancy is increased by 30%. All Sutherland presses include I-PRESS® controls.

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Recently added to our website is our I-BUILD interactive tool to view and rotate all the internal workings of our EHW Series presses.

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FORTUNE 500 COMPANIES GRAVITATING TOWARDS SERVO-HYDRAULIC TECHNOLOGY

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The fully automated production line, shown left, comprises five presses with a total pressing capacity of 1400 tons.

The first press, fed by a servo-drive, coil fed line, produces the initial blanked-to-shape, further processed by the following four presses and robots. Loaded by inverted crown mounted multiaccess robots with a max payload of 60kg per robot, can produce up to eight completed panels per minute.

Quick die exchange carts extending from the front of each press assist in reducing die setup times. The servo-drive fluid management system and the press and robotic control panels are housed on an upper crown platform, uniquely designed for easy access and maintenance of an entire production line.

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Patented I-PRESS Servo Hydraulic press and automation control are game-changers for press users.

The Main Run screen (left) gives operators and setup teams a visual for press, position, pressure, performance, and more. The Multi-Point Edit screen (right) is where the rubber meets the road.

With fully programmable motion and pressure profiles, users can change speeds and pressures up to seven times in one stroke for optimum formability. Programmable Dwell at the bottom of stroke can offer higher definition parts and reduce material spring back.

f you would like to learn about the I-PRESS visit > https://www.sutherlandpresses.com/i-know

To view in 3D the internal working of Servo Hydraulics visit >

https://www.sutherlandpresses.com/i-know?tab=ibuild&sec=5a

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Feel free to reach out should you want to meet on-line with our team.

All the Best,

Isabella Ayoub

Business Development Officer

Isabella@SutherlandPresses.com

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THE LATEST IN FORGE PRESS TECHNOLOGY

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Our F-Series forge press showcases our technological advances, as seen in the digitally rendered section in the left-side image. Intelligent and thoughtful design details were built into every machine, allowing tighter tolerances, faster heat dissipation, and easier access for maintenance.

Separating Clutch & Brake units help to reduce heat build-up and increase stopping times. The vented clutch is housed on the right side, activating slide movement. Equipped with multiple quick dump exhaust valves creates improved stopping time.

The brake unit on the left side of the frame is air-cooled on presses from 400 to 1000 tons and watercooled on presses from 1300 to 4400 tons.

Slide guidance & motorized slide adjustment allow for higher accuracy. That enables longer tool life and faster setups during die change. Our X-Angle slide guides allow for thermal expansion of the slide body

and, at the same time, allow for close tolerance settings. Motorized slide depth setting adjustment eliminates the need for shimming tooling like most conventional forge presses. Patented HOLP, Hydraulic Overload is built into the slide adjustment, enabling un-sticking when the press and tooling get stuck near BDC, Bottom Dead Center.

The main eccentric shaft has larger bushings with more contact surface, preventing shaft deflection. Each bushing has thermal sensors to monitor heat build-up. If factory-set temperatures exceed their limits displayed on the main run screen of our I-PRESS® control, the press will stop and show a fault of the bushing that is overheating.

Visit https://www.sutherlandpresses.com/forge-presses to learn more about our forge and heading presses.

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We offer complete turnkey service from design to production for press, automation, tooling, shipment, installation, startup, and training.

The photo shows a 1000 ton hot forge press produced within ten months from the signed contract.

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See more on the advances of forge presses HERE

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I-PRESS® & AUTOMATION CONTROL FAMILY

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Our patented I-PRESS® control system is available on three platforms, forge presses, mechanical stamping presses, and servo-hydraulic presses.

Click HERE for our interactive I-PRESS® control system for all three types of presses.

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SERVO HYDRAULICS REDUCE ENERGY CONSUMPTION

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Our servo-hydraulic presses reduce energy consumption and offer programmable motion and speed profiles during the slide stroke. Better formability and material flow improve the grain structure of forged parts.

With our multi-point setup screen, one can regulate speed and pressure up to seven times in one stroke.

Visit our I-BUILD to learn more with our 3D interactive press educational tool.

Our Servo Hydraulic presses are available from 200 to 4000 tons with a wide range of die area sizes.

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CORED FORGE PRESSES SAVE MATERIAL & MACHINING TIME

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The LSP SERIES forge press is ideally suited for “cored forging” which offers tremendous material savings and reduce secondary machining operations.

LSP stands for Long Stroke Press that comes with a lower in bolster hydraulic cored forging unit that drives the pins horizontally into the material as shown in photo.

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The LSP as with all Sutherland forge presses comes with our I-PRESS FORGE® press and automation control which is the most fully featured and safest press control available in the metal forming industry.

Visit our forge section to learn more https://www.sutherlandpresses.com/forge-presses

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Feel free to reach out should you want to meet on-line with our team.

All the Best,

Isabella Ayoub

Director of Forge & Heading Business Development

Isabella@SutherlandPresses.com

We at Sutherland Presses are excited to hit the ground running in 2022! We are optimistic about this year’s business environment with expectations of profitable, healthy, and steady growth. 

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Our 70 years of experience have afforded us a wealth of creative capital invested in a forward-thinking strategy. We believe in due diligence, pursuing research and development initiatives that fit into a comprehensive long-term view of the industry landscape. Driven by a vision of a smarter, more connected, more people-centric approach to metal forming, every press we design and transport carries us one step closer to our goal. At Sutherland, our motto is “From Concept to Completion.” Helping customers identify types of press applications that best suit their needs and requirements perfects the process of realizing the final product and goal. 

Our customers and many companies across all sectors have been dealing with global shifts and challenges, profoundly impacted by international supply chain shortages and the pandemic. The past two years have forced businesses to reorganize employees and to create a more agile structure that allows quick response to change.

We live in a unique time where the global business world has never been so integrated and, the need to work together to solve key problems, so great. As we may see, success will come to those who create close partnerships and cooperation between both customers and even competitors. The future may perhaps depend upon greater supply chain integration, more data integration, and sharing of data between organizations. 

The ways in which companies generate financing is also changing. To assist our customers, we are pleased to offer aggressive lease terms through our partner US Equity Funding in Boston, Massachusetts. John McBride, Managing Director, provides unique financial alternatives, saving your company money and allowing substantial tax deductions. 

As of January 2022, the government has provided an additional annual bonus for businesses to lease equipment for active plants under Section 179 of the Internal Revenue Code:

To preserve capital and save money monthly, Sutherland Presses and US Equity Funding can tailor leases to the individual client’s needs. John McBride can be reached at 978-548-8197 or e-mail at JMcBride@USEquityFunding.com Our new Business Development Officer Isabella Ayoub can be reached at 646-417-4181 or e-mail Isabella@SutherlandPresses.com

Sutherland Presses recently hired Ms. Isabella Ayoub as our new Business Development Officer. Her goal is to identify new opportunities and areas of expansion while increasing efficiency within our company culture. Welcome to the Sutherland family!

In an ever-evolving landscape of refining business operations to suit the present climate, we’d like to combine our efforts with you to satisfy a common need. We are very interested in learning about any potential or active projects that would benefit from the expertise of the Sutherland team. We request to speak with the key people and decision-makers who have a global view of your pressroom requirements and needs. We can promptly arrange an online meeting with our President, CEO, and CFO, as needed, to address any queries you may have.

Fortune 100 Automotive Company’s reasons for purchasing 33+presses

Our US based customer has just ordered 3 additional high production automatic presses for 30 total Sutherland presses producing finished product for the automotive industry.

The first presses delivered have over 107 million strokes in under 3.5 years operating at 100 SPM making two parts per stroke. With no-unplanned downtime thanks to Sutherland Presses 4.0 monitoring system in the master I-PRESS & Automation control.

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If you would like more in-depth detail on our I-PRESS control family Click here

Major Home Appliance / Advances in Servo Hydraulic Presses with Energy Savings

A home appliance customer with a Sutherland Presses fully automated Servo Hydraulic press line containing 5 presses and a total capacity of 1400 tons. The line is coil fed to the first press and then inverted robots transfer the workpieces from press to press.

Sutherland and our automated partner created a full line change over from product to product in under 15 minutes. Click here for more information.

The complete line is controlled and monitored by our patented I-PRESS Automation control system.

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Energy savings of up to 75% when compared to traditional hydraulic presses. Users can adjust the stroke, speed and pressure up to 7 times in one stroke for a better part definition.

Our New I-SERVE Web Site Speeds Response Time for our Customers

Click here for Sutherland Presses I-SERVE to report any service needs for a same-day response. Your request will be routed to our service team for immediate response

Sutherland has the best skill sets in the industry to analyze the issue and find the best solution for your proper and timely repair needs. To eliminate most issues, many of our customers utilize Sutherland Presses Preventative Maintenance Program(PMP), which assures uptime.

The Sutherland Presses PMP gives you a complete Red-Yellow-Green inspection report with photos. This makes it easy for the office to understand the shop floor needs. Red = Action Required, Yellow = Items to watch for or not being used correctly, and Green = Systems in good working condition. Users can expect little to no unplanned downtime when operating from our PMP program.

Our New I-QUOTE System Speed Up New Equipment Proposal Turn Around Time

Our new I-QUOTE system saves time by reducing back and forth communication to qualify specifications. By providing us the basics on our RFQ form we can get back to you with most specs for you to confirm. Once this is done we can have a formal proposal for you in a just few days.

WE ARE PLEASED TO ANNOUNCE THAT CHRIS WEI HAS JOINED TEAM SUTHERLAND

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CHRIS WEI: Director of Service and Operations

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With more than 20 years of experience in sales, service, and project management in various hi-tech and industrial engineering and manufacturing industries.  He has extensive background in working with customers and vendors in domestic and international markets.   

Chris leads our strategies around leadership, organization, culture, enabling our organization and teams to operate at their best and exceed client expectations.

Chris noted, “What attracted me to Sutherland Presses was its strong customer-focused culture, quality-built equipment, and its value proposition.  I have always enjoyed working and collaborating with customers to resolve their needs.  I am super excited to be joining the Sutherland team and look forward to providing the world class customer experience that for which Sutherland Presses is known.”

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SERVICE REQUEST

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Expedite your next request for PMP, parts or service by using our new service page link https://www.sutherlandpresses.com/i-serve

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Predictive maintenance (PdM) (as stated on the FORGE web site) is a proactive, data-driven maintenance approach to monitoring real-time equipment operating conditions, to predict possible equipment failure and establish efficient maintenance schedules. It continues to gain popularity over traditional methods, such as six sigma and lean management, as a tool for driving industrial efficiency. PdM systems are capable of reducing maintenance costs by 12%, improving equipment uptime by 9%, extending equipment lifetime by over 20% and minimizing health, environmental and quality risks by 14%.

Sutherland Presses offers the industry a comprehensive PMP inspection process. The report is detailed, with photo and items marked, Green / Good, Yellow Items to be Addressed / Caution & Red / Immediate Action. This has proven to decrease unplanned downtime. If you would like a sample PMP report, e-mail: Info@SutherlandPresses.com

Click here to learn about one of our customers with over 107 million strokes in 5 years and no unplanned downtime.

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Re-Shoring in the Forging and Heading Industry

As a key supplier to the hot heading and forging industries, we are seeing a huge uptick in requests for quotes to replace older equipment or add to capacity. These are exciting times to see industries bringing work back to North America.

In the past 3 to 4 years companies are moving overseas production back to the United States at record levels. Being on the front line as a valued equipment supplier, gives us good industry insight. Demand is coming for all types of processes including, Hot & Warm forging, Cold Forging, Hot Heading and Cored Forging. 

We handle the complete process, design, build, testing, ocean freight, land freight, rigging, installation, start up, training, warranty and after warranty service.

Photo above is our 1000 ton hot forge being loaded from a barge on the Mississippi to a heavy haul trailer with escort cars.

If you are interested and would like our full forge PowerPoint and RFQ / Request for Quotation just e-mail: Info@SutherlandPresses.com

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On December of 2017 we installed our 30th Sutherland Press at a Fortune 100 company – Tier II Auto-Supplier. 3 1/2 years full production, press only stops for die down time and Sutherland’ preventive maintenance every year.

107 million strokes and no un-planned downtime is achieved since the early stages of your project; effective communication and full understanding of your project goals, innovative press designs, exhaustive quality checks and cutting-edge press controls is the formula.

We help companies from different industries to focus on up time and ROI. Our I-PRESS® & Automation Control System takes care of the rest. Intuitive, easy to learn, set up, and navigate, it helps removing a lot of workload and time costs from your shop team shoulders.

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If you would like a call, on-line meeting or quotation call +1-310-453-6981 or e-mail: Info@SutherlandPresses.com

More of what we do:
✔I-KNOW – I-PRESS® controls and Safety: I-KNOW
✔I-BUILD New 3D interactive viewing: I-BUILD
✔I-SERVE what you can expect for service: I-SERVE
✔PRESS Maintenance Tips: I-SAVE

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Consider the Bar Raised...

When it comes to the sweet spot of mechanical two-point straight side presses.

Team Sutherland is proud to introduce the refined EHW / Eccentric Dual Plunger guided series ranging from 300 to 1200 tons.

Refined EHW advances in straight side press technology includes:

• Thickest steel plates
• Minimal deflection
• Eccentric weight balanced main gears on center line sandwiched by dual pitmans
• Plunger guided vertical tonnage delivery
• 8-point taper wedge full length slide guides
• Hydraulic overload
• Programmable slide adjustment
• Programmable air counterbalance adjust
• Hydraulic overload protection and more

‍Click here for I-BUILD Interactive 3D Models & Cutaways

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Controls First Philosophy

When we developed the I-PRESS® & automation control on Rockwell AB hardware and software platforms in the early 2000’s we did not know it would change the trajectory of our company. We now have a full family of I-PRESS® controls and have adopted a “Controls First Philosophy,” as end users require 4.0 data collection from their equipment.

I-PRESS® & automation control advantages:

• 200+ Job Memory
• Over 130 Monitored Press Faults
• I-PRESS & Automation Controls 4.0
• Connects to Mobile Devices

‍Click here for I-PRESS® information

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Three generations, 75 years in business and going strong.

Covid 19 – Book your PMP / Preventative Maintenance Inspections

We encourage you to book your PMP press inspections in advance.

Due to CV-19 this past year, travel has been limited to essential jobs. Once things improve, we forecast that our service technicians will be in demand, so contact us to get in the que. Our Red-Yellow-Green press report cards with photos are easy to understand and which action items should be prioritized = Press Up-time.

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New 2021 Educational Web Site with LiveChat

Utilize our educational site to train your team on:

✓ Free Maintenance Tips for Best Practices: Click Here

✓ Press Terminology: Click Here

✓ Press Manufacturer Comparison: Click Here

✓ I-PRESS 4.0 Controls: Click Here

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‍Our Live Chat agents are standing by to better serve you.

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Servo-Hydraulic Presses with Programmable Motion Profiles

Users can make better parts and reduce secondary operations using the I-PRESS “Multi-Point Edit Screen”. Imagine being able change speeds, pressures up to 7 times in one stroke. Accelerate when material flow is easy and decelerate when material flow is more complex. Check out the Advance is Servo Hydraulics: Click Here

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Refined Mechanical Straight Side Press Technology

Our design is far superior when compared to crankshaft type.

The EHW (eccentric, heavy, wide bed) series of presses has been refined and redefines the latest in mechanical press technology.

Read the full article: Click Here

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Forge Presses Advances in Technology

Leading the industry in forge press technology improvements.

Our X-Series forge presses as shown in photo’s includes larger bushing housings on the eccentric shaft, faster clutch heat dissipation, X-Angle slide guidance allows for thermal expansion and closer tolerances just to name a few of the major improvements.

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 Read the full article: Click Here

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ADVANCES IN HYDRAULIC & SERVO HYDRAULIC PRESSES

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Next Level Technology starts with our I-PRESS® & Automation control family. We have the safest, most intuitive and fully featured press control on the planet.

Fully programmable motion, pressure and speeds can vary up to seven times throughout the stroke reducing secondary operations. Reduced energy consumption and maintenance are realized by only using the pressures you need.

‍Click here to learn more about I-PRESS Servo Hydro

Sutherland has been providing pressroom manufacturing solutions for over 74 years and three generations. Right to left in photo, Jack Sutherland Wilson, President, Jill D Sutherland, Board Member and Mark Sutherland, CEO.

We are a solid family run business with a focus on good outcomes for our customers and repeat business for Team Sutherland. Meet the Management Team.

‍We build 220 to 660 ton press for Stock Short Lead Times.

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NEW TECHNOLOGY IN SERVOHYDRAULIC PRESSES & DIFFERENT FRAME TYPES

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Leading the industry in Servo Hydraulic press machine technology with I-PRESS® & Automation controls.  We have been involved with hydraulic press design, build and installs for the last 30 years. In the early years traditional hydraulic system incorporating fixed speed motors, high pressure pumps were the norm which most builders are still providing.

The next level for Sutherland and our customers is Servo Hydraulic and the advantages it brings. Our I-PRESS® & Automation control system has changed the way user’s interface with the press, offer completely programmable motion, pressure and speed profiles throughout the stroke. Imagine being able to reduce secondary operations, reduce energy consumption and reduce press maintenance just to name a few key advantages.

The two small presses above show different press frame types available, true straight side type (blue & white) and four post style when access from all four sides is required. Customization to stroke length, daylight, table size, side openings and speeds can be built to meet the end user’s requirements.

If you would like our Servo Hydraulic Brochure e-mail: Info@SutherlandPresses.com

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1400 TON CAPACITY SERVO HYDRAULIC TANDEM LINE FOR MAJOR HOME APPLIANCE MANUFACTURER

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Our team designs the complete solution which is then presented in 3D for end users to confirm all specification and features of the presses before we start production. All machines exceed the JIS 1st class standard with low deflection rates and minimal clearances.

As shown in the 5 press tandem line, slide guidance if full length 8 point taper wedge with high compression bronze liners, assuring outstanding die life.

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The line shown will be fully automated with coil feed line, crown mounted inverted robots and a complete down-stream assembly line all the way to packaging.

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Special attention was given to our common upper crown platform. As you can see in the photo, MEP / Main Electrical Panels with viewing windows at left and main Fluid Management, tanks, heat exchanger, manifolds and servo motors at the right.

We use only the best components from Rockwell AB and Eaton dual safety valves. All if this is controlled by our I-PRESS Servo Hydro press and automation controller.

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Our HD Series Servo Hydraulic presses offer some unique advantages to forging companies. Programmable job profiles allow position, speeds and pressures to change up to 7 times throughout the stroke.

The I-PRESS® SERVO HYDRO press and automation control manages our fluid management system from servo motor, high pressure pump, manifold mounted dual safety valves.

Press frames are heat-treated after welding. Slide is guided by eight (8) point taper wedge slide guides with high compression bronze liners. Upper and lower hydraulic ejectors can be individually controlled via the I-PRESS® control.

Click here to lean more about our Servo Hydraulic Presses

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If you would like to learn more and have an on-line meeting with our application steam, e-mail: Info@SutherlandPresses.com and we will contact you to arrange a time that suits you.

Many thanks for your interest, Be Safe and Stay Well.

Team Sutherland.

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HOT HEADING WITH THE FLST SYSTEM

Sutherland has been providing hot heading presses to bolt makers for over 60 years. In the early days most installations were standard single point gap frame and straight side presses. Some companies who make shorter bolts have spring head tooling and those who make longer bolts have a lower sliding table so long parts can be loaded and unloaded without interference of the upper slide area.

‍TRADITIONAL GAP FRAME HOT HEADING

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Photo shows a traditional automated Sutherland MARK 121-ton Gap Frame Press that is fully automated from heating, vision system, part loading, upper spring head attached to slide, lower die set with left to right sliding table and part ejection system.

This configuration works well for shorter bolts and has been running reliably since 2006 in a multi-shift facility making aerospace parts. We have over 15 presses in stock from 66 to 220 ton in single point gap frames

‍FLST / FRONT LOADING SLIDING TABLE HOT HEADING

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Our FLST / Front Loading Sliding Table Single Point Straight Side presses have taken the place of gap frame presses. Reduced angular frame deflection produces higher definition parts and reduced die wear.

We first designed the lower FLST section of our press frame for one of the largest aerospace bolt makers in the world back in 2006.

The forward off-set of the forward portion of the press frame and bolster allows the sliding table and lower support tube to bring the parts out past the upper slide. This allows part load and part ejection with no interference with the upper slide.

Key advantages of FLST are, less heat loss when moving heated part to tool, better ergonomics for the operator and ease of adding future automation or robots.

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Sutherland presses come with our I-PRESS & Automation control. I-PRESS is the safest and most advanced press control for press room applications.

We have built in standard features that most control builders charge for as options. Tonnage Monitor, Programmable Cams and Die Protection, Job Memory Storage, Multiple Batch Counters, Maintenance Monitor, Over 100 item Fault Monitor, etc..

We partner with the best when it comes to hardware and software platforms, Rockwell AB, Siemens and Omron are amongst our key suppliers.

I-PRESS is easy to learn and easy to navigate making it the most intuitive and friendly control with the shortest learning curve.

If you would like our Forge &Fastener brochure sent to you, send your request to: Forge@SutherlandPresses.com or call+1-310-453-6981 to speak with a PRO.

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Useful links:

Super duty plunger guided mechanical straight side presses

Advances in hydraulic and servo-hydraulic presses

Advances in forging presses of all types

I-PRESS® video tutorials for mechanical stamping presses

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HISTORY BREEDS INNOVATION

Sutherland has been providing press room manufacturing solutions for over 74 years and three generations.

Right to left in photo, Jack Sutherland Wilson, President, Jill D Sutherland, Board Member and Mark Sutherland, CEO.

We are a solid family run and financed business with a focus on good outcomes for our customer and repeat business for Team Sutherland. Meet the Management Team.

See below for Hot & Warm Forge, Cold Forge, Cored Forge and Servo Hydraulic Forge Presses.

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NEW TECHNOLOGY IN OUR WARM & HOT FORGE PRESSES, 440 TO 4400 TON

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Leading the industry in forge press technology improvements. Our X-Series forge presses as shown in photo’s includes larger bushing housings on the eccentric shaft, faster clutch heat dissipation, X-Angle slide guidance allows for thermal expansion and closer tolerances just to name a few of the major improvements.

The FPX Series is available from 440 to 4400 ton in non geared and back geared drive systems that are ideal for single hit or fully automated multi hit forging process with servo drive transfer systems. We offer the press and all options including automation and tooling for finished parts. If you would like our Forge Brochure e-mail: Forge@SutherlandPresses.com

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‍COLD FORGE KNUCKLE JOINT PRESS LINES FROM 440 TO 1200 TON

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Our KNP Line of heavy-duty cold forge presses are available in a range from 440 ton to 1200 ton for your forging process. The front to back knuckle joint drive provides the high compression and dwell action required to optimize material flow in your dies.

The mono-block press frames are heat-treated and stress-relieved and the drive train incorporate a wet clutch and brake.

The photo shows our 880 ton which is fully automated. Hopper feed conveyor, slug sensor, gravity load chute, 4 station servo drive transfer system and part ejection to weighing station.

All Sutherland forge presses come standard with our I-PRESS® FORGE & Automation control. System standard is the safest and most intuitive press control on the market. I-PRESS® is built on a Rockwell AB hardware and software platform with 4.0 industry standards.

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Click here to visit our forge website

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‍CORED FORGE LONG STROKE PRESSES SAVE MATERIAL

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Our LSP series cored forge presses are available from 440 ton to 1200 ton. As shown in the photos material savings up to 50% can be achieved with cored forging, reducing scrap and secondary operations. The down acting long slide stroke activates our lower die hydraulic cored forging unit which pushes the die pins into the material.

One of our customers in the Southern states manufactures the highest quality connection systems for transmission, distribution, substation and industrial projects. We installed the following equipment to get their new plant up and running, slug cutting saw, collection bins, bin tipper to heating furnace, LSP-600 Cored Forge press and 19 sets of tooling.

If you would like our Forge Brochure e-mail: Forge@SutherlandPresses.com

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SERVO HYDRAULIC FORGE PRESSES FROM 100 TO 3000 TON

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Our HD Series servo hydraulic presses offer some unique advantages to forging companies. Programmable job profiles allow position, speeds and pressures to change up to 7 times throughout the stroke.

The I-PRESS® SERVO HYDRO press and automation control manages our fluid management system from servo motor, high pressure pump, manifold mounted dual safety valves.

Press frames are heat-treated after welding. Slide is guided by eight (8) point taper wedge slide guides with high compression bronze liners. Upper and lower hydraulic ejectors can be individually controlled via the I-PRESS® control.

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Click here to learn more about our Servo Hydraulic Presses

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All Sutherland presses come with our I-PRESS FORGE & Automation control. I-PRESS® is the safest and most advanced press control for press room applications.

We have built in standard features that most control builders charge for as options. Tonnage Monitor, Programmable Cams and Die Protection, Job Memory Storage, Programmable Slide Adjustment, Thermal Bearing Temperature Sensors, Multiple Batch Counters, Maintenance Monitor, Over 100 item Fault Monitor, etc..

We partner with the best when it comes to hardware and software platforms, Rockwell AB, Siemens and Omron are amongst our key suppliers.

I-PRESS® is easy to learn and easy to navigate making it the most intuitive and friendly control with the shortest learning curve.

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If you would like our Forge & Fastener brochure sent to you, send your request to: Forge@SutherlandPresses.com or call +1-310-453-6981 to speak with a PRO.

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Useful links:

Super duty plunger guided mechanical straight side presses

Advances in hydraulic and servo-hydraulic presses

I-PRESS® video tutorials for mechanical stamping presses

I-PRESS® tutorials for servo hydraulic presses

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Team Sutherland’s 74 years of experience in metalforming solutions has taught us a few things which we are happy to share. Our goal is to help companies that use all types of presses (Mechanical, Hydraulic, and Forge) to educate their employee’s. We have found that most press problems are caused by improper use or use beyond the press’s capacity. In a nutshell, presses don’t break themselves.

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It is much less expensive to educate and train staff to perform proper press maintenance than to pay for expensive repairs and unplanned downtime. 
In an effort to better serve our customers and the press community at large,  Team Sutherland has put together educational material to assist in achieving this goal. Follow the links to help keep your presses running efficiently. 

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Press maintenance tips: https://www.sutherlandpresses.com/press-maintenance-tips
Press Terminology:https://www.sutherlandpresses.com/news/press-terminology

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If you would like either of these documents sent to you in PDF form so you can circulate to your staff, we encourage you to e-mail: Info@SutherlandPresses.com and we will send them to you.

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Metalform's February 2020 issue features a fascinating article, "Press Builders Becoming Purveyors of Turnkey Systems." The article discusses the industry trend towards individual press builders becoming the providers of completely integrated automated systems.

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"Gone are the days when metal formers put together their own manufacturing lines. Now, instead of their supply chains including separate vendors for presses, feed lines and transfer systems, increasingly they are relying on press builders to provide completely integrated automated systems."

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"Ray Fausz, vice president of sales at Sutherland Presses, agrees. 'A lot of our customers no longer have their own engineering departments, so they’re coming to us with their raw materials and finished products, asking how to get from A to B, which depends on the application. For some it could be a simple feed system to run with the press. Others may require a full work cell with automated load/unloading.”

‍Read the full article >

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Useful links:

Super duty plunger guided mechanical straight side presses

Advances in hydraulic and servo-hydraulic presses

Advances in forging presses of all types

4.0 I-PRESS controls

SUPER DUTY PLUNGER GUIDED MECHANICAL STRAIGHT SIDE PRESSES  

300 TO 1200 TON CAPACITY

‍REFINED MECHANICAL PRESS TECHNOLOGY

The EHW (eccentric, heavy, wide bed) series of presses has been refined and redefines the latest in mechanical press technology.  Our design is far superior when compared to crankshaft type.

THE SUTHERLAND REFINED DESIGN CRITERIA: 

1. Durability 2. Rigidity with low deflection rates, 3. Accuracy & extended die life, 4. Reduction of downtime 5. Industry 4.0 I-PRESS® controls built on a Rockwell AB hardware and software platform.

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‍BED FRAME DESIGN:

As you can see we use super thick steel plate in our beds, slide and crowns to keep press elongation and deflection to a minimum. All frame sections are heat treated after welding.

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CROWN FRAME & DRIVE DESIGN: 

 Left to right crown aprons are double wall, thick steel plate as shown below.

Our main gears are cast steel and precision weight balanced (lower left). Both gear blanks are pinned together and then teeth are cut, ground and polished on a German gear cutting machines to exact tolerances. We use a double pitman design (lower right) with main gears on center line directly over the plungers that drive the slide up and down.

The overall crown and drive design allow us to use short shafts with less bending tolerances. Main gears and pitmans are lowered into the top of the press and then large bushed anchor blocks are installed on the front and back of the crown.

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SLIDE & GUIDANCE DESIGN:

Fabrication of the slide is consistent with bed and crown for low deflection. As you can see below, the left to right aprons are of thick plate. The slide is guided by 8 point full length taper wedge gibing which is lubricated via automatic recirculating oil system. The two plunger guides deliver tonnage vertically unlike crankshaft style presses that have side thrust loads.

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I-PRESS® & AUTOMATION CONTROL:

I-PRESS® is the most fully featured press and automation control on the planet. Available on Rockwell AB, Siemens and Omron hardware and software platforms. Intuitive, easy to learn, and operate. I-PRESS®

Useful links:

Super duty plunger guided mechanical straight side presses

Advances in hydraulic and servo-hydraulic presses

Advances in forging presses of all types

I-PRESS® video tutorials for mechanical stamping presses

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SUTHERLAND PRESSES

+1-310-453-6981

www.SutherlandPresses.com

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GEN - I (1946-1980)

Jack Sutherland, who started Sutherland & Sutherland in 1946 after WW-II for the purpose of importing master 72” wide steel coils. For having the pioneering vision and becoming the first importer of stamping presses from Aida Engineering in Japan in 1960.

‍GEN - II (1980-Present)

Mark Sutherland, the opportunity to lead the company towards our own private label brand, Sutherland Presses. To grow our supplier relationships throughout Asia over the last 40 years. For the opportunity to build our reputation in North & South America with the valued customers that depend on our equipment & our I-PRESS® controls for production every day.

‍GEN-III (2004-Present)

Jack Sutherland Wilson & Jill Sutherland McKenna, The pride in seeing the company turn the ship towards continued innovative products and controls. The pride of watching them create a cool corporate culture, and a fun place to work. The on-going development of the I-PRESS® & Automation 4.0 control family.

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JOIN THE TEAM

If you are a Make a Difference, Performance Motivated Individual email us at careers@sutherlandpresses.com, and submit your resume.

Current focus for hires include:  I-PRESS® & Automation controls programming division.

5 years minimum experience.