A Fortune 100 automotive stamping operation runs 35 Sutherland mechanical presses. Here is what zero unplanned downtime looks like at that scale, and what it takes to get there.
Most stamping operations accept unplanned downtime as part of the job. A press faults, a line stops, maintenance scrambles. The cost spreads across labor, scrap, missed schedules, and customer friction that rarely shows up on a single line item.
One of our customers runs more than 35 Sutherland mechanical presses producing finished product for the automotive industry. Their first presses have accumulated over 107 million strokes in under 3.5 years, running at 100 strokes per minute making two parts per stroke. Not a single unplanned downtime event. They have since ordered additional presses to bring their total fleet to 35 and growing.
35+
Sutherland Presses on Floor
107M
Strokes Without Incident
0
Unplanned Downtime Events
From the CEO
“Uptime is not a feature. It is the product. Everything we build, from the press frame to the control system, is engineered to keep the line running shift after shift, year after year.”
Mark Sutherland CEO, Sutherland Presses
I-PRESS Controls
The System That Keeps 35 Presses Running
Every press on this customer's floor runs I-PRESS AB PLUS controls with Sutherland's 4.0 monitoring system integrated into the master control. Every fault, every stroke count, every performance metric flows to a unified data stream. Maintenance knows what is happening on every press before a problem becomes a stoppage.
Why I-PRESS Changes the Equation
From Reactive to Predictive
Traditional press controls tell you what went wrong after it happens. I-PRESS tells you what is trending before it becomes a fault. Step-by-step fault diagnostics guide maintenance directly to the cause. Die monitoring catches tooling issues before they damage the press. Tonnage monitoring flags abnormal load conditions in real time.
The result is a maintenance team that operates ahead of problems rather than behind them. On a floor with 35 presses running multiple shifts, that difference is measured in 107 million strokes without a single unplanned stop. That is not luck. That is a system.
Live Interactive Demo
Try the I-PRESS Control System Right Now
I-PRESS
The same control system running on that 35-press floor is available to explore right now. Navigate screens, explore tonnage monitoring, die protection, fault diagnostics, and the multi-point edit screen. No login required.
This is the control your operators will actually use. Before you buy a press, try the control.
Every press streams live data. Tonnage, stroke count, die protection status, fault history. The maintenance team has full visibility from a unified dashboard — no walking the floor to check press status. I-PRESS 4.0 monitoring makes it possible.
Pit Crew Mentality
Respond Fast
When something needs attention, Sutherland service operates with a pit crew mentality. Identify the problem, deploy the right technician, solve it. Speed of response is a standard, not an exception.
JIS 1st Class Build
Built to Last
Every Sutherland press is built to JIS 1st Class standards. Stress relieved frames, precision machined components, conservative load ratings. The machine itself is designed not to fail.
Why They Keep Adding Presses
35 Presses and Growing
This customer did not start with 35 presses. They started with a handful, ran them hard, and watched them perform. When they needed more capacity, the decision was simple. They ordered more Sutherland presses.
That is the most honest customer reference a press manufacturer can have. Not a testimonial on a website. A purchase order for more equipment from a customer who already knows exactly what they are getting.
If your operation is measuring uptime in anything less than millions of strokes, or if you are managing multiple press brands with multiple control systems and multiple points of failure, read the original case study and then talk to our team.
Press Room Performance
Your Line Should Run Like This.
Talk to our team about I-PRESS controls, service programs, and what it takes to run a press room at this level. We respond the same business day.
SUTHERLAND FORGE PRESSES: Built for Every Forging Application
Technology Deep Dive · Forge Presses
The Intelligence Behind the Force.
Sutherland forge presses handle some of the most punishing work in manufacturing. Hot forgings, warm forgings, cold net-shape parts, cored forgings. What sets them apart is not just the steel they are built from. It is the I-PRESS FORGE control system running every stroke.
Forge press applications push equipment harder than almost anything else in metal forming. The forces are extreme. The thermal cycles are severe. The tolerances on aerospace and automotive forgings leave no margin for inconsistency. A control system that simply responds to what happens is not enough. You need one that anticipates, monitors, and protects in real time across every stroke.
Sutherland has been engineering forge presses since the 1980s. The current lineup covers hot forging, warm forging, cold net-shape forging, and cored forging applications across four purpose-built press series. Every press exceeds JIS 1st Class standards, the most demanding industrial manufacturing benchmark in the world, and every press ships standard with I-PRESS FORGE controls.
From the CEO
“Forging is where our engineering heritage really shows. Our customers are under pressure to increase throughput, reduce energy costs, and hit tighter tolerances on harder materials. That is exactly what we have built for.”
Mark Sutherland CEO, Sutherland Presses
I-PRESS Controls Forge
Built for Heat, Pressure, and Precision
Most forge press control systems were designed for mechanical presses and adapted for forge applications. I-PRESS FORGE was built from the ground up for the forge environment. It monitors tonnage, temperatures, sensors, and stopping time specifically for forging operations, and compensates dynamically for thermal expansion rather than waiting for a fault condition to trigger a shutdown.
I-PRESS FORGE Control
What It Delivers on Every Press
10 inch HD color touchscreen on an Allen Bradley platform. PL-d Category 3 safety and Connected Enterprise connectivity built in as standard. Expanded job memory for complex sequences, clear on-screen diagnostics, and step-by-step fault guidance.
Monitor forge press operations remotely from tablet, mobile, or desktop anywhere in the world. Supports integration with feeders, robots, and transfer systems. Upgrades unlock directly from Sutherland with no chip replacements required.
Forge Oriented
Thermal Monitoring
Monitors tonnage, temperatures, sensors, and stopping time specifically for forging. Compensates dynamically for thermal expansion to protect tooling and maintain accuracy across long hot forge runs.
Connected Enterprise
Real Time Visibility
Every stroke logged. Every fault recorded. Production data flows to your network in real time. Monitor forge press operations from anywhere via tablet, mobile, or desktop.
Proven in the Field
Aerospace to Automotive
Sutherland forge presses run in some of the most demanding operations worldwide. Hot heading aerospace bolts, forging automotive drivetrain components, precision net-shape parts at volume.
Example Parts & Applications
What Sutherland Forge Presses Produce
From aerospace fasteners to heavy automotive structural components, Sutherland forge presses run in some of the most demanding production environments in the world. Here is a sample of what our customers are making every shift.
Hot-forged drivetrain components
Hot-forged automotive structural parts
Hot-forged crankshafts and precision components
Automotive
Connecting rods, crankshafts, steering knuckles, control arms, differential housings, and drivetrain components for passenger and commercial vehicles.
Aerospace
Structural airframe components, engine mounts, landing gear parts, and precision fasteners including hot headed aerospace bolts.
Industrial
Hand tool blanks, agricultural equipment parts, valve bodies, flanges, and heavy structural forgings for construction and energy sectors.
Talk to a Forge Specialist
Built for the Most Demanding Work.
Every forging operation is different. Our team will review your application, recommend the right press and control configuration, and walk you through current availability. We respond the same business day.
In 1946, Jack Sutherland set out to build machines that perform. Eighty years later, his son Mark leads the company with the same conviction. This is the story of three generations, one name, and a standard that has never moved.
Jack Sutherland founded the company in the years following World War II, initially distributing coil steel to manufacturers across the Western United States. By the mid-1950s he was pioneering import relationships in Japan, helping establish the Pacific Rim as a credible source of precision manufacturing at a time when few American companies were willing to make that bet.
In 1980, Mark Sutherland took the helm. Over the decades that followed, he transformed the company from a press distributor into a full-spectrum engineering and manufacturing operation. Today, Sutherland designs every press at its headquarters in Ventura, California, and builds through a carefully vetted network of Pacific Rim partners held to JIS 1st Class standards, the most demanding industrial manufacturing benchmark in the world.
A Message from the CEO
“What matters today is not just what a press can do. It is how consistently it can do it. Control is what makes that possible.”
Mark Sutherland CEO, Sutherland Presses
The Foundation of Eight Decades
Family Legacy
Three generations of Sutherland leadership. Every press carries the family name because the family stands behind it.
JIS 1st Class
The most exacting industrial standard in the world. Sutherland presses are built to meet or exceed it. No exceptions.
What Is Next
A new R&D Center and showroom in Ventura, California, where the next generation of press performance takes shape.
Looking Forward
The Ventura R&D Center: Where the Next Era Begins
Eighty years in, Sutherland is still building what is next. A new R&D Center and showroom is under construction in Ventura, California, designed not as a display space but as a fully operational environment where performance can be experienced under real production conditions.
Engineers, operators, and leadership teams will engage directly with the equipment, interact with I-PRESS controls, and evaluate system performance in conditions that mirror their own shop floor. It is the most direct expression yet of what Sutherland has always believed: that the best way to sell a press is to let it run.
Technology Spotlight
I-PRESS AB PLUS: Precision at Every Stroke
The I-PRESS AB PLUS delivers real time press performance data, intelligent diagnostics, and seamless automation integration. It is the control system that runs the same shift every time, and gives operators and plant managers full visibility into what is happening on the floor.
Paired with the I-CORE operating philosophy of Innovate, Collaborate, Optimize, Refine, and Execute, it represents Sutherland's fullest statement on what precision manufacturing looks like in 2026.
Voices from the Floor
“Sutherland has high quality machines and outstanding service. We have been a customer since 1999 with 8 machines from 66 to 200 tons. We run them 5 days a week, 8 hours a day.”
Keith Kane Maintenance Manager
“When we built our new heavy stamping and assembly plant, we selected Sutherland for our new presses. On time, professionally installed, and relied on every day since.”
Ivan Da Silva President, Carron Automotive
“Our 13 Sutherland presses play a critical role in our manufacturing. We recommend Sutherland and are proud to work with them.”
Bill Topper SVP Operations
1946 — 2026
Thank You for 80 Years.
To every customer, partner, and team member who has been part of this story: the name on the press has always been a promise. It still is.
MOVING GIANT PRESS COMPONENTS REQUIRES MORE THAN TRANSPORTATION
In heavy manufacturing, moving large four point press components is often just as complex as building the press itself.
From massive crown assemblies and oversized beds to precision machined slide systems, modern press equipment pushes the limits of transportation engineering. Before a press ever enters production, every component must survive a carefully planned heavy haul operation designed to protect both structural integrity and dimensional accuracy.
Four point press systems are widely used across automotive, aerospace, appliance, energy, and structural steel industries because they provide superior load distribution, reduced deflection, and higher forming precision on large parts. That performance comes with scale.
Many components weigh hundreds of tons and exceed standard transportation dimensions, requiring specialized trailers, engineered supports, crane coordination, and detailed route analysis.
HEAVY HAULING IS AN ENGINEERING OPERATION
Transporting large press components is far more than moving equipment from one location to another. Every haul becomes a coordinated engineering operation involving:
• Structural load calculations • Center of gravity analysis • Route planning • Bridge and roadway restrictions • Crane synchronization • Vibration control • Precision lifting procedures
Most projects require multi axle hydraulic trailers, escort vehicles, custom transport cradles, and crane assisted loading and unloading systems.
In many cases, transportation routes are digitally mapped before movement begins to ensure oversized components can safely navigate turns, inclines, utility lines, and bridge crossings.
PRECISION MATTERS DURING TRANSPORTATION
Large press systems are measured in hundreds of tons, but transportation tolerances are often measured in millimeters.
Machined surfaces, alignment critical structures, and load bearing assemblies must be protected throughout transit. Even minor distortion can impact long-term forming accuracy and installation alignment.
To minimize risk, heavy haul specialists directly with press manufacturers to develop:
• Engineered support systems • Custom tie down points • Load balancing strategies • Precision lifting plans • Vibration reduction methods
Every move is calculated to protect the final performance of the press system.
DEMAND FOR LARGER PRESS SYSTEMS CONTINUES TO GROW
Manufacturers continue investing in:
• Larger body panels • Higher tonnage applications • Increased automation • Faster production rates • More advanced forming capabilities
As a result, demand continues rising for:
• Large mechanical presses • Servo hydraulic press systems • Heavy duty forging presses • Integrated automation lines
With larger equipment comes greater transportation complexity and more advanced logistics planning.
MODERN HEAVY HAULING TECHNOLOGY IS EVOLVING
Heavy haul providers are increasingly using:
• GPS monitored transport systems • Digital route simulations • Real time load analytics • Modular transport platforms • Advanced hydraulic steering systems
These technologies improve safety, reduce transportation risk, and help manage oversized industrial projects more efficiently.
INSTALLATION IS THE FINAL TEST
Once components arrive onsite, installation becomes the final precision challenge.
Large press installations often involve synchronized crane lifts, hydraulic gantries, laser alignment systems, and multi crew coordination operating under strict tolerances.
For major projects, installation may continue around the clock until the system is fully assembled and aligned.
When complete, the finished four point press represents not only manufacturing capability, but also the engineering and logistics expertise required to move and install equipment of this scale.
THE FUTURE OF HEAVY HAULING AND PRESS SYSTEMS
As industrial equipment continues growing in size and complexity, transportation planning is becoming an increasingly important part of the manufacturing lifecycle.
Behind every large press installation is a heavy hauling operation built on engineering, planning, precision, and execution.
Successful press transportation requires coordination between engineering, rigging, logistics, and installation teams. With experience supporting large-scale press projects across North America, Sutherland helps manufacturers move critical equipment safely, efficiently, and with minimal disruption to operations.
WHY SUTHERLAND PRESSES WALKED AWAY FROM CENTER DRIVE PRESSES
A Decade of Experience That Changed the Company
For ten years, from 1987 to 1997, Sutherland Presses manufactured and sold center drive mechanical presses. The company gained extensive real-world experience with the architecture across demanding production environments. That experience ultimately led to a major engineering decision: stop building center drive systems entirely. According to Sutherland, the long-term maintenance and reliability challenges associated with center drive configurations outweighed their advantages, especially in high-production applications where uptime and serviceability directly affect profitability.
The Maintenance Problem Behind Center Drive Systems
One of the primary issues identified by Sutherland was the service complexity created when drive couplings lose timing. In a center drive press, the gears are positioned deep in the center of the crown structure, making access difficult for maintenance technicians. Over time, this can transform a routine repair into a major rebuild project.
Key concerns included:
Difficult access to internal gears and couplings
Extensive teardown requirements for servicing
Increased downtime during repairs
High long-term maintenance costs
Greater burden on maintenance departments over the life of the machine
Torsional Load and Long-Term Reliability Concerns
Sutherland states that torsional loading on driveshaft couplings became a recurring reliability issue in center drive systems. Over years of production cycles, these stresses can accelerate wear and increase the likelihood of timing failures. According to the company, the problem is not simply a short-term maintenance concern but a long-term ownership issue that affects the total lifecycle cost of the press. The company emphasizes that maintenance teams often inherit the consequences of engineering decisions made years earlier during equipment specification.
Why Sutherland Now Builds Only Two Mechanical Drive Architectures
After moving away from center drive systems, Sutherland standardized its mechanical press offerings around two specific drive architectures. The company states that these systems were selected specifically for reliability, accessibility, structural stability, and long-term serviceability.
Today, Sutherland focuses on:
Geared front-to-back drive systems for the SP Series
Eccentric plunger-guided systems for the EHW Series
Simplified maintenance access
Reduced side thrust loading
Improved structural rigidity
Long-term production durability
The SP Series and Front-to-Back Geared Design
The SP Series mechanical presses, ranging from 200 to 1,600 tons, utilize a geared front-to-back drive architecture. Sutherland explains that the design uses counter-rotating crankshafts to eliminate side thrust loads entering the slide guidance system. The company also highlights maintenance accessibility as a major advantage. Gears can be removed from the top of the machine, while shafts, flywheel components, and pinions can be serviced from the back. According to Sutherland, the heavier frame steel construction throughout the press contributes to increased rigidity and long-term durability under demanding forming conditions.
EHW Series Focuses on Vertical Tonnage Delivery
For larger straight-side applications, Sutherland developed the EHW Series, available from 300 to 2,500 tons. This platform uses an eccentric plunger-guided configuration designed to deliver tonnage vertically through the centerline directly over the plunger guides. Unlike center drive systems, the EHW architecture eliminates couplings entirely, reducing several potential failure points associated with torsional loading and timing issues. The company states that the design also minimizes side thrust into the gibbing system while maintaining high structural stability during heavy forming operations.
Engineering Priorities Centered Around Serviceability
Sutherland emphasizes that serviceability was intentionally engineered into both the SP and EHW product lines. The company believes maintenance accessibility should be considered as important as tonnage capacity or production speed during press selection.
According to Sutherland, both platforms were designed with:
Easier component removal and servicing
Reduced maintenance downtime
Accessible drive components
Simplified long-term ownership
Heavy-duty structural construction
Reduced operational stress on guidance systems
Controls, Accuracy, and Industry 4.0 Integration
Both the SP and EHW Series are built to exceed JIS-1 accuracy standards and are equipped with the company’s I-PRESS MECHANICAL control platform. Standard features include programmable cams, die protection systems, job memory functionality, full machine diagnostics, and Industry 4.0 connectivity capabilities. Sutherland states that these systems are currently operating across automotive, aerospace, appliance, electrical, and heavy industrial manufacturing facilities worldwide. The company’s full mechanical press line ranges from 35-ton gap frame presses to 3,500-ton four-point straight-side systems.
Lessons Learned from Real Production Experience
Sutherland Presses says its decision to move away from center drive presses was shaped entirely by real production experience and long-term customer support exposure. The company argues that the drive architecture of a mechanical press has a greater impact on reliability and maintenance costs than the brand name displayed on the machine itself. By narrowing its focus to two drive systems engineered around serviceability and durability, Sutherland believes it has created platforms better suited for long-term industrial production environments.
Introducing the New I-PRESS ECO Series for CPS-ECO Servo-Hydraulic Presses
Introducing the New I-PRESS ECO Series for CPS-ECO Servo-Hydraulic Presses
Sutherland & KC Presses is proud to introduce the new I-PRESS ECO series, a compact servo-hydraulic control solution developed specifically for the CPS-ECO line of presses.
Built on the same proven control foundation as the full I-PRESS HYDRO system, the I-PRESS ECO delivers the core performance, reliability, and modern operator experience customers expect from Sutherland, but in a smaller, simplified package designed for compact servo-hydraulic applications.
The I-PRESS ECO was created for manufacturers who need straightforward production control without unnecessary complexity. It is ideal for smaller servo-hydraulic systems where simplified functionality, reduced footprint, operator adoption, and long-term reliability matter most.
Operator-Centric Design
At the center of the I-PRESS ECO is a modern 7" color touchscreen interface with a single-point management screen. This gives operators a clean, intuitive view of the press operation and key machine functions, helping reduce training time and improve day-to-day usability on the shop floor.
Core Features for Real Production
The system is designed around a simplified feature set for straightforward production, while still supporting the important control capabilities needed for today’s servo-hydraulic presses. Features include:
Real-time status readouts
Single-point stroke setup
Basic alarms with guided fault messages
Job memory with quick save and load
Operator and supervisor access levels
Ethernet/IP connectivity
Performance & Safety Capabilities
Depending on configuration and options, the I-PRESS ECO can also support PL d, Category 3 safety design, optional peak tonnage capture, and cycle history. The servo-hydraulic platform is also designed to help reduce oil temperatures, improve energy efficiency, and support longer seal and component life.
Available Models
The I-PRESS ECO is available for the CPS-ECO series, including:
CPS-30-ECO
CPS-60-ECO
CPS-80-ECO
CPS-110-ECO
CPS-176-ECO
CPS-220-ECO
CPS-250-ECO
CPS-330-ECO
Expanding Control Technology
With the I-PRESS ECO, Sutherland Presses continues to expand its control technology offerings by giving customers a practical, modern, and reliable control solution for compact servo-hydraulic presses. It brings the look, feel, and operator-friendly workflow of the I-PRESS platform into a smaller package that is purpose-built for the CPS-ECO series.
Simple. Modern. Reliable.
The new I-PRESS ECO gives operators the control they need without overcomplicating the process.
SUTHERLAND PRESSES LAUNCHES BROWSER-BASED I-PRESS CONTROL SIMULATOR FOR PRE-SALES ENGINEERING EVALUATION
A live, interactive environment that lets engineers, operators, and procurement teams run the proprietary I-PRESS control platform from any browser, before the first sales conversation.
Sutherland Presses has released a browser-based simulator of its proprietary I-PRESS control platform, available at https://ui-construct.com/I-PRESS/PanelViewPlus.html The simulator replicates the full operator interface of the production I-PRESS system, allowing engineers, plant managers, procurement teams, and operators to evaluate the platform hands-on without a download, sales call, or demo scheduling.
What is the Sutherland I-PRESS Simulator?
The I-PRESS Simulator is a live, browser-based environment that runs the full I-PRESS operator interface exactly as deployed on Sutherland mechanical, servo hydraulic, and forge presses in the field. Users can adjust tonnage, speed, dwell, and position parameters in real time, monitor diagnostics and predictive alerts, and navigate the same menu hierarchy and screen flow shipping on every Sutherland press.
Why Sutherland Presses built the simulator
Most press manufacturers in the industry rely on off-the-shelf industrial controls from Allen Bradley, Siemens, or OMRON. These platforms are generic industrial controls adapted to press applications, engineered for a wide range of equipment and optimized for none.
I-PRESS is a proprietary control platform, engineered from the ground up by Sutherland Presses for Sutherland presses. Every menu, every diagnostic, every operator workflow was designed specifically for the demands of high-tonnage precision forming. Every Sutherland press ships with it as standard.
The simulator gives buyers of capital equipment the opportunity to evaluate that difference firsthand. Plant managers comparing press manufacturers, engineers specifying controls for new lines, procurement teams conducting vendor research, and operators assessing interface usability can all access the platform without commercial friction.
Engineering specifications available in the simulator
• Full I-PRESS operator interface identical to production deployments • Real-time tonnage, speed, dwell, and position parameter adjustment • Diagnostics, predictive monitoring, and fault display • Menu hierarchy and screen flow matching the production platform exactly • Multi-point job memory with up to seven programmable changes per stroke • 10-inch HD color touchscreen UI representation • Ethernet IP and Industry 4.0 integration preview
Applications supported on the I-PRESS platform
• Hot forging presses • Servo hydraulic press lines • Straight-side mechanical stamping • Composite molding • Coining and die-spotting • Four-post hydraulic presses • Vertical hot heading for aerospace bolt manufacturing • Retrofit packages for legacy equipment
What a proprietary control platform delivers
A press control platform is the intelligence of the machine. The operator interface determines training time, cycle efficiency, fault response, and long-term production reliability. I-PRESS was built specifically for press operation. • Menu hierarchy organized by how press operators think, not how general industrial operators think • Diagnostics that flag press-specific failure modes: ram parallelism deviation, hydraulic drift, dwell inconsistency • Parameter workflows tuned to the physics of forming, not conveyor or packaging equipment • Interface patterns that reduce training time and operator error • In-house support from the engineers who built the platform
Field feedback from Sutherland Business Development
From Bowe O'Ryan, Director of Business Development at Sutherland Presses:
"In my experience with the I-Press, the biggest difference in the field and in my own development has been the interface's user-friendliness. I've been able to jump in and navigate with a minimal learning curve during installs, and I've seen operators get comfortable in significantly less time than our scheduled training days." "Being able to bring everyone, from new hires to seasoned press operators, up to speed so quickly is a huge gamechanger. It shortens ramp-up time, reduces training costs, and builds confidence on the floor. The intuitive layout, clear sections, and the ability to monitor as little or as much as the application requires make adoption priceless."
This feedback reflects what Sutherland's field team consistently hears during commissioning, training, and long-term service engagements across mechanical, servo hydraulic, and forge press installations.
Who the simulator is built for
• Plant managers evaluating press upgrades or capacity expansion • Manufacturing engineers specifying controls for new press lines • Procurement teams comparing press manufacturers during shortlist evaluation • Operators and trainers assessing interface usability before purchase • Capital equipment buyers conducting vendor research in advance of sales conversations • Maintenance and controls engineers scoping retrofit projects on legacy equipment
About Sutherland Presses
Sutherland Presses is in its 80th year of precision press engineering. Founded in 1946, Sutherland designs and manufactures mechanical, servo hydraulic, and forge presses from 60 to 6,000 tons for industries including aerospace, automotive, appliance, medical, defense, and industrial manufacturing. Every Sutherland press ships with the proprietary I-PRESS control platform as standard. The company is headquartered in Ventura, California, with press preparation, service, and R&D operations supporting customers across North America, Europe, and Asia.
SUTHERLAND PRESSES FORGE PRESS LINEUP TO MEET RISING DEMAND FOR HOT, WARM, AND COLD FORGING CAPACITY
A Message From Sutherland Business Development
"Forging is where Sutherland's engineering heritage really shows. Our customers are under pressure to increase throughput, reduce energy costs, and hit tighter tolerances on harder materials, and they need a forge press partner who actually understands the drivetrain, the controls, and the service side of the equation. That's exactly what we've built. Whether a shop needs a 400-ton KNP for cold net-shape work or a 4,400-ton FPG for heavy forging, we can design it, build it, install it, and keep it running. We're actively growing our forge press business and we want to talk to anyone evaluating new capacity."
Bowe, Director of Business Development, Sutherland Presses
FORGE PRESS LINEUP BUILT FOR THE TOUGHEST JOBS
Sutherland's forge presses are engineered to exceed the JIS (Japanese Industrial Standard) 1st Class standard, widely regarded as the highest benchmark for industrial machinery. Every forge press build incorporates heat-treated and stress-relieved frames, patented motorized slide adjustment, and eccentric shafts rated at 200% overload capacity for sustained high-demand production.
The current lineup includes four primary series:
FPG Series (660 to 4,400 ton), Engineered for the toughest forging applications with a robust steel frame, eccentric shafts rated at 200% overload, 8-point full-length slide guides, and thermal bearing sensors. The FPG-X variant introduces X-angle slide guidance to accommodate thermal expansion while maintaining very close tolerance slide guides, an important advantage in hot forging where dimensional drift is a constant challenge.
FP Series (440 to 1,100 ton), Designed for flatter, wider forgings. Features single and multi-station die holders with hydraulic ejectors, a dedicated “unsticking” device, fully guarded high- and low-speed gears, high-compression bronze bushings, and massive pitman slide connections.
KNP Series (440 to 1,100 ton), Purpose-built for cold and net-shape forging. Available with either link or knuckle joint drives, the KNP features a heat-treated, stress-relieved steel frame, 8-point full-length slide guides, and an encoder-based slide position monitor for precise repeatability. Automatic grease lubrication, recirculating oil systems, electronically monitored lubrication distribution blocks, and Bijur automatic air counter-balance oilers round out a package designed for trouble-free continuous operation.
Forge Press Applications Across Industries
Sutherland forge presses are deployed across a broad set of industries. In aerospace, they produce hot-headed bolts and critical fasteners where zero-defect performance is non-negotiable. In automotive, they handle cored forge work, crankshafts, gears, and drivetrain components. In hand tools, the company recently supplied a major international hand tool maker with both hot and cold automated forge press lines controlled by I-PRESS FORGE® line controllers.
FREQUENTLY ASKED QUESTIONS ABOUT SUTHERLAND FORGE PRESSES
What tonnage range does Sutherland offer for forge presses? Sutherland forge presses are available from 200 tons (entry-level) up to 4,400 tons (FPG series), covering virtually every hot, warm, and cold forging application.
What is the difference between the FP, FPG, and FPG-X series? The FP series is optimized for flatter, wider forgings. The FPG series handles taller and thicker forgings with a heavier-duty frame and drive. The FPG-X adds X-angle slide guidance, compensating for thermal expansion while maintaining very close tolerance slide clearances, ideal for hot forging operations with strict dimensional requirements.
Can Sutherland forge presses be integrated with automation? Yes. Every Sutherland forge press ships with the I-PRESS FORGE® press and automation controller, enabling integration with feeders, robots, transfer systems, and factory-wide Connected Enterprise networks. Sutherland has supplied fully automated hot and cold forge press lines to major hand tool and automotive customers.
What standards do Sutherland forge presses meet? All Sutherland presses are designed, welded, heat-treated, machined, assembled, tested, and documented to meet or exceed the JIS 1st Class standard, widely considered the highest benchmark for industrial press machinery, as well as all key international standards.
How do I request a forge press quote from Sutherland? Contact the Sutherland sales team directly at +1-310-453-6981, toll-free at +1-800-43-PRESS, or by email at sales@sutherlandpresses.com. More information is available at sutherlandpresses.com.
WHY MANUFACTURERS CHOOSE SUTHERLAND FOR FORGE PRESS CAPACITY
Sutherland's forge business is built on three pillars, a Controls First Philosophy, a global certified service network, and three generations of family ownership. The I-PRESS FORGE® control platform uses advanced temperature sensors for maximum press protection and is fully customizable for special applications. The service organization operates on what the company calls a “Pit Crew Mentality”, identify the problem, deploy the nearest skilled technician, solve it fast.
With thousands of press lines in the field and a California headquarters fully stocked with original spare and replacement parts, Sutherland backs every forge press sale with long-term parts availability and rapid response service.
ABOUT SUTHERLAND PRESSES
Founded in 1946 and now in its third generation of family ownership, Sutherland Presses designs, builds, and services mechanical, servo-hydraulic, and forge presses from 100 to 4,400+ tons. The company's presses, controlled by its proprietary I-PRESS®, I-PRESS HYDRO®, and I-PRESS FORGE® platforms, are deployed worldwide in automotive, aerospace, appliance, hand tool, composites, and heavy industry applications. Sutherland Presses is headquartered in Ventura, California, with a dedicated press prep center in La Mirada, California, and a global network of certified service specialists.
SUTHERLAND PRESSES RECOGNIZES MORE THAN 20 YEARS OF STRATEGIC PARTNERSHIP IN INDUSTRIAL AUTOMATION AND CONTROL
Sutherland Presses today recognizes more than two decades of collaboration with a global leader in industrial automation, digitalization, and intelligent control systems.
This long-standing relationship continues to play a central role in advancing the performance, consistency, and capability of modern press technology.
Established on a shared commitment to engineering excellence, the partnership brings together deep expertise in mechanical press design with advanced control architecture and connected production technologies.
The result is a unified approach to building systems that meet the increasing demands of precision manufacturing.
This collaboration is fully integrated into Sutherland press platforms in operation today. Through sophisticated control systems, scalable automation platforms, and real-time data visibility, Sutherland presses provide insight into every stage of the production cycle.
Key performance variables including tonnage, position, forming pressure, and cycle behavior are continuously monitored, evaluated, and adjusted as production occurs.
This level of system intelligence enables a more controlled and transparent manufacturing environment. Operators are equipped with the information required to maintain consistency, respond proactively, and sustain optimal performance across production runs.
The outcome is reflected in improved repeatability, reduced process variation, extended tooling life, and greater operational confidence on the plant floor.
From the field:
From Sergio Sierra, Project Manager at Sutherland Presses:
"Twenty years of this partnership shows up in the details that operators never have to think about. The control architecture behind our presses has matured alongside our mechanical design. When I walk a customer through a commissioning, I am showing them a system where the press, the controls, and the data all speak the same language. That did not happen by accident. It is the result of two decades of engineers working on the same problem from two sides."
Sutherland's SP Series presses represent this continued progression. Designed to operate within connected and data-driven manufacturing environments, these systems support measurable performance, long-term reliability, and seamless integration into broader production strategies.
As manufacturing requirements continue to evolve, the partnership remains focused on delivering technologies that align with the future of industrial production. The emphasis remains on integration, performance, and the ability to sustain results under real-world conditions.
After more than 20 years, the collaboration continues to deliver meaningful impact. Not only in the machines produced, but in the intelligence that drives them and the performance they sustain.
In 1946, Sutherland Presses was founded with a clear purpose: build machines that perform. Eighty years later, that purpose continues to guide the company, even as the definition of performance has evolved.
Today, that evolution is taking shape in Ventura, California, where a new R&D Center and showroom is currently under construction. This facility is not being designed as a traditional display space, but as a fully operational environment where performance can be experienced in real conditions.
According to CEO Mark Sutherland, performance today is defined by more than tonnage. It is defined by how well a system can be controlled, how clearly it can be understood, and how consistently it can be repeated over time. That philosophy is at the center of this new facility and is reflected in the integration of Sutherland press systems with I-PRESS controls and automation.
Inside the space, systems will operate together as they would in production. Presses, controls, and automation will run in real time, allowing customers to observe how performance is achieved and maintained across cycles. The focus is not on isolated capability, but on how the entire system works together to deliver consistent results.
“What matters today is not just what a press can do,” says Mark Sutherland. “It is how consistently it can do it. Control is what makes that possible.”
The R&D Center is being built to reflect how customers actually work. Engineers, operators, and leadership teams will be able to engage directly with the equipment, interact with I-PRESS controls, and evaluate system performance in an environment that mirrors real production conditions. This hands-on approach provides a clearer understanding of how control, responsiveness, and repeatability come together on the floor.
I-PRESS plays a central role in this experience. With real-time feedback and integrated system architecture, it provides the visibility needed to monitor and manage performance as it happens. This level of control supports a more stable process, improved repeatability, and greater confidence in day-to-day operations.
Beyond demonstrations, the facility will support training, application development, and ongoing research. It is being designed to support both current production needs and future advancements in press technology, creating a space where ideas can be tested and performance can continue to improve.
EHW SERIES MECHANICAL PRESSES BUILT FOR REAL PRODUCTION
Most presses look strong.
Few deliver when it counts.
The difference shows up on the floor.
The EHW Series is built for production environments where uptime, precision, and repeatability are non negotiable.This is a four point straight side mechanical press engineered for stability under load and control through every stroke. When tonnage increases, most machines lose consistency. The EHW does not.
For decades, press maintenance across the manufacturing sector has followed a familiar pattern: run equipment until failure, then fix it. While this reactive approach once sufficed, today’s competitive landscape no longer allows for costly downtime and unpredictable disruptions. Manufacturers are now being pushed to rethink how maintenance is approached at a fundamental level.
The End of “Run-to-Failure” Thinking
The traditional “run-to-failure” model is increasingly seen as outdated. In high-performance environments where uptime and precision are critical, waiting for a breakdown is no longer a viable strategy. Companies that continue to rely on this method risk falling behind competitors who are embracing more proactive, data-driven solutions.
Integration at the Core of Modern Press Systems
Sutherland Presses is addressing this shift by integrating SAI directly into its I PRESS control platform. Rather than treating maintenance as a separate function, the system embeds it into the core of press operations. This seamless integration ensures that maintenance is not delayed or disconnected, but instead becomes an active part of the machine’s daily performance.
From Failure Analysis to Predictive Insight
Instead of asking what failed after the fact, manufacturers can now focus on identifying what is changing before it becomes a problem. This shift in mindset represents a major evolution in press operations, enabling teams to anticipate issues and act before they impact production.
Real-Time Visibility Across Critical Parameters
The system delivers continuous, real-time visibility into key operational metrics, allowing manufacturers to monitor performance with precision:
Tonnage signatures across every stroke
Slide position and repeatability
Cycle timing and speed variation
Lubrication and overall system status
Beyond Monitoring: Intelligence at the Control Level
This approach goes far beyond basic monitoring. By embedding intelligence directly into the control system, manufacturers gain actionable insights rather than just raw data. The result is a smarter, more responsive press environment where decisions can be made quickly and confidently.
Measurable Operational Benefits
The implementation of integrated intelligence within press systems delivers tangible improvements across operations:
Reduced downtime
Increased throughput
Lower maintenance costs
More consistent performance across every shift
Driving Consistency Across Production
Consistency is a key driver of profitability in modern manufacturing. With enhanced visibility and control, operators can maintain tighter tolerances, reduce variability, and ensure that every stroke meets performance expectations. This level of control supports higher quality outputs and more reliable production schedules.
A Call to Evolve with Technology
As manufacturing continues to evolve, so must the systems that support it. Press operations that fail to adopt intelligent, integrated maintenance solutions risk losing efficiency and competitiveness. Tools like Presston offer a pathway forward, enabling manufacturers to modernize their operations and stay ahead in an increasingly demanding industry.
INSIDE THE MACHINE: HOW CONTROL SYSTEM DESIGN DEFINES PRESS PERFORMANCE
Performance Begins Before the First Stroke
At Sutherland Presses, performance is not defined at the moment a press begins operation. Instead, it starts much earlier—within the control architecture that governs every function of the machine. This philosophy reflects a shift in modern manufacturing, where intelligence and precision are engineered into the system from the ground up.
The Role of the Control System
At the core of every high-performing press lies its control system. Rather than being a secondary component, the control platform dictates how effectively a press can operate, adapt, and maintain consistency across cycles. With the integration of I-PRESS Control System, the machine becomes a responsive and data-driven system capable of delivering predictable results.
Inside the Electrical Control Cabinet
The electrical control cabinet serves as the operational heart of the press. It is here where design precision meets functional execution, ensuring that all systems work in harmony.
Key elements engineered within the cabinet include:
Clean and structured wiring layouts to reduce failure points
Logical component placement for faster diagnostics
Each design decision contributes to a system that is not only efficient but also highly dependable.
Engineering Reliability Through Design
Reliability is not left to chance. It is built through deliberate engineering practices that prioritize clarity, accessibility, and durability. Every connection within the system serves a defined purpose, reducing variability and reinforcing operational stability over time.
This approach ensures that presses maintain consistent performance even under demanding production environments.
Impact on Uptime and Diagnostics
A well-designed control cabinet has a direct and measurable impact on operational uptime. By simplifying system architecture and improving accessibility, maintenance teams can quickly identify and resolve issues before they escalate.
This results in:
Reduced downtime during troubleshooting
Faster response times for maintenance teams
Improved accuracy in diagnostics and system monitoring
Greater overall equipment effectiveness (OEE)
These advantages translate into tangible productivity gains on the shop floor.
Beyond the Operator Interface
While modern presses feature intuitive touchscreen interfaces, true system intelligence extends far beyond what operators see. The I-PRESS platform embeds advanced functionality directly into the machine’s infrastructure, allowing for deeper control and enhanced automation.
This integration ensures that performance is not dependent solely on user input, but on a system designed to operate intelligently at every level.
Designing from the Inside Out
Sutherland’s engineering philosophy emphasizes internal system integrity as the foundation of external performance. Rather than focusing solely on visible features, the company prioritizes what lies beneath—where real efficiency and reliability are established.
Core design principles include:
Building intelligence into the system architecture
Prioritizing serviceability and accessibility
Ensuring seamless integration with automation systems
Supporting long-term scalability and upgrades
This inside-out approach defines a new standard in press design.
Redefining Performance Metrics
Traditional measures of press performance often focus on output and tonnage. However, modern manufacturing demands a broader perspective. Performance must also account for reliability, repeatability, and ease of service.
By redefining these metrics, manufacturers can better evaluate the true value of their equipment over its entire lifecycle.
The Future of Intelligent Press Systems
As manufacturing continues to evolve under the influence of automation and Industry 4.0, control systems will play an increasingly central role. Intelligent platforms like I-PRESS are setting the foundation for smarter, more connected production environments.
In this landscape, success will not be determined solely by output, but by the ability to maintain control, ensure uptime, and adapt to changing production demands.
CONTROL OVER FORCE: A NEW ERA IN PRESS PERFORMANCE
CONTROL OVER FORCE: A NEW ERA IN PRESS PERFORMANCE
In today’s evolving manufacturing landscape, the definition of press performance is shifting. According to Sutherland Presses, true performance is no longer determined solely by tonnage, but by how effectively a system is controlled. This perspective reflects a broader industry movement toward smarter, more adaptive manufacturing technologies.
THE SHIFT TOWARD INTELLIGENT OPERATIONS
As production demands grow more complex, manufacturers are seeking greater clarity and reliability from their equipment. Traditional metrics are being replaced by a focus on visibility, repeatability, and operational confidence across every stage of the press cycle.
INTRODUCING THE I-PRESS CONTROL PLATFORM
At the center of this transformation is the I-PRESS control system developed by Sutherland Presses. Designed as a software-driven platform, I-PRESS integrates an intuitive touchscreen interface with real-time operational insights, enabling a more connected and responsive press environment.
REAL-TIME DATA AT THE OPERATOR’S FINGERTIPS
The I-PRESS system provides operators with immediate access to critical machine data, allowing for faster and more informed decision-making. Key parameters available in real time include:
Stroke position and cycle progression
Applied pressure throughout the operation
Dwell timing and adjustments
Overall cycle performance metrics
This level of transparency enhances both control and predictability in production.
SIMPLIFYING COMPLEX PRESS OPERATIONS
Rather than adding layers of complexity, the system is engineered to simplify operations. By presenting data in a clear and intuitive format, operators can quickly understand machine behavior without requiring extensive technical interpretation. The result is a more accessible and user-friendly production environment.
DRIVING CONSISTENCY AND REDUCING VARIATION
With real-time visibility into machine performance, operators are better equipped to maintain consistent output. The system supports proactive adjustments, helping reduce variability and ensuring that production standards are met with greater precision.
PREVENTING ISSUES BEFORE THEY IMPACT PRODUCTION
One of the key advantages of enhanced control is the ability to identify and address potential issues early. The system empowers operators to:
Detect irregularities in cycle behavior
Monitor deviations in pressure or timing
Respond quickly to prevent downtime or defects
This proactive approach contributes to improved uptime and operational efficiency.
ENGINEERING FOR MODERN MANUFACTURING ENVIRONMENTS
Sutherland Presses continues to focus on building solutions that align with the needs of modern production facilities. By combining intelligence, safety, and simplicity, the company aims to deliver systems that support both current demands and future scalability.
REDEFINING LONG-TERM PERFORMANCE
Ultimately, the company emphasizes that long-term press performance is not defined by force alone. Instead, it is shaped by how well a system is understood, monitored, and controlled. As manufacturers continue to adopt smarter technologies, this control-first philosophy is expected to play a central role in the next generation of industrial operations.
SUTHERLAND & KC PRESSES EXPAND CAPABILITIES ACROSS KEY INDUSTRIAL SECTORS
As global manufacturing continues to evolve, the demand forprecision, flexibility, and reliability across multiple industries has neverbeen greater. Sutherland & KC Presses is meeting that demand by supportinga broad range of applications spanning both traditional metal forming andadvanced material processing.
With decades of engineering expertise, Sutherland & KCPresses has positioned itself as a trusted partner across critical sectorsincluding automotive, aerospace, energy, and industrial manufacturing. Thecompany’s press systems are designed to deliver consistent performance acrosshigh-tonnage forming environments while adapting to increasingly complexproduction requirements.
Supporting the Backbone of Manufacturing
From metal stamping and forging to structural and precisioncomponents, Sutherland presses play a vital role in industries that driveglobal infrastructure and innovation.
Key sectors served include: • Automotive and EV manufacturing • Aerospace and defense • Appliance and industrial equipment production • Construction and structural applications • Electrical and energy systems
These industries rely on forming systems that can maintain tight tolerances, reduce downtime, and scale with production demands — all areas where Sutherland continues to deliver measurable impact.
Expanding into Advanced Materials and Emerging Applications
Beyond traditional metal forming, Sutherland & KC Presses has expanded its capabilities into advanced materials and specialty applications. As manufacturers diversify materials and processes, the need for adaptable press systems has become essential.
Applications now include: • Composite forming and compaction • Ceramics and powder-based materials • Medical device manufacturing • Electronics and precision components • Packaging and container production • Renewable energy systems
This expansion reflects a broader shift in manufacturing, where versatility and process control are just as important as force and capacity.
Engineering for Performance, Reliability, and Uptime
Modern production environments demand more than just equipment — they require systems that deliver repeatable performance under pressure. Sutherland’s approach focuses on engineering presses that provide:
• Consistent, high-quality output • Operational reliability across demanding cycles • Flexibility to support multiple materials and applications • Reduced downtime and improved maintenance efficiency
By combining robust mechanical design with advanced controls and process optimization, Sutherland continues to help manufacturers improve throughput while maintaining precision.
Built for Where Manufacturing Is Going
As industries evolve and production requirements become more complex, manufacturers are seeking partners who can adapt alongside them. Sutherland & KC Presses remains focused on delivering solutions that not only meet today’s needs but anticipate future challenges.
From traditional forging and stamping to next-generation materials and energy applications, Sutherland is engineered to support the full spectrum of modern manufacturing.
GAP FRAME PRESS TECHNOLOGY ADVANCES WITH SUTHERLAND PRESSES
A New Standard for Gap Frame Presses
Sutherland Presses continues to strengthen its position in the metal forming industry with its advanced line of gap frame presses. Designed in California, these machines are built to meet modern manufacturing demands while maintaining the durability and reliability that define the brand.
Wide Capacity Range for Diverse Applications
The company offers gap frame presses ranging from 35 to 330 tons, providing flexibility for a wide variety of applications. These presses are available with both mechanical and servo hydraulic drive systems, allowing manufacturers to select the ideal configuration based on their production requirements and operational goals.
Proven Performance with MARK SERIES
The MARK SERIES mechanical gap frame presses have established a strong reputation across the industry. Available in both single point and double point wide bed configurations, these machines are engineered to accommodate larger dies while maintaining precision and repeatability. With over 30 years of MARK II series machines in daily production, reliability remains a key differentiator.
Servo Hydraulic Innovation with CPS SERIES
In addition to mechanical solutions, Sutherland offers the CPS SERIES servo hydraulic gap frame presses. These systems provide enhanced control, flexibility, and efficiency, making them ideal for more complex forming applications.
Key CPS SERIES configurations include:
Single cylinder designs for standard applications
Double cylinder configurations for larger dies
Enhanced control over speed, pressure, and stroke
This versatility allows manufacturers to optimize performance across a wide range of production environments.
I-PRESS Control Now Standard
Every new gap frame press from Sutherland is now equipped with the I-PRESS & Automation Control system. This integration represents a major advancement in how press operations are controlled, monitored, and optimized in real time.
The system delivers:
A unified control platform for press and automation
Enhanced operator interface and usability
Improved production consistency and repeatability
This standardization ensures that all new equipment aligns with modern smart manufacturing requirements.
Built on a Robust Technology Platform
The I-PRESS system is built on a Rockwell Automation Allen-Bradley hardware and software platform, ensuring reliability and compatibility with industry standards. This foundation enables seamless integration with existing systems while providing a scalable architecture for future upgrades.
Advanced Features Driving Productivity
Sutherland’s I-PRESS control system incorporates a wide range of features designed to improve efficiency, safety, and data visibility across press operations.
Core capabilities include:
Intuitive touchscreen interfaces
Job storage, recall, and repeatability tools
Integrated tonnage monitoring and diagnostics
Automation-ready architecture for feeders, robots, and transfer systems
Industry 4.0 connectivity and real-time data visibility
Scalable customization for future applications
These features empower manufacturers to operate with greater precision and control.
Modernizing Legacy Equipment
Sutherland also offers retrofit solutions for older mechanical presses, allowing manufacturers to upgrade existing equipment with modern control capabilities. By integrating I-PRESS into legacy systems, companies can extend machine life while improving safety, performance, and operational insight.
Bridging the Gap in Modern Manufacturing
As manufacturing demands continue to evolve, legacy control systems are no longer sufficient to keep pace. Sutherland’s I-PRESS technology bridges this gap by delivering safer, smarter, and more scalable press operations. With its combination of mechanical reliability and advanced digital control, the company is setting a new benchmark for gap frame press performance.
A Major Announcement for the Metal Forming Industry
Sutherland & KC Presses has announced an exciting milestone for the company and the metal forming industry. In Q3 2026, the company will open a new Research & Development Center, Showroom, and Corporate Offices in Ventura, California. This new facility reflects Sutherland’s continued commitment to innovation, engineering excellence, and customer collaboration in the field of metal forming equipment.
A New Hub for Innovation and Technology
The new Ventura facility will serve as a central hub where customers, engineers, and partners can explore the latest advancements in press technology. Designed to support product development and real-world applications, the center will allow visitors to see how modern forming equipment and intelligent control systems are shaping the next generation of pressroom productivity.
A Facility Built for Customer Experience
The Ventura location has been designed with the customer experience in mind. Visitors will be able to see equipment in operation, interact with engineers, and gain a deeper understanding of how Sutherland’s technology integrates into modern manufacturing environments. The facility will create a collaborative environment where customers can evaluate equipment and explore solutions tailored to their production needs.
Live Demonstrations and Technical Capabilities
One of the most exciting features of the new facility will be the ability to demonstrate advanced press technologies in real time. The center will host several interactive demonstrations designed to showcase Sutherland’s capabilities.
Automation integration demonstrations for modern pressrooms
These demonstrations will provide manufacturers with valuable insight into how modern press controls and automation can improve efficiency, safety, and precision.
Expanding Technical Training Programs
In addition to demonstrations, the Ventura facility will play a key role in expanding Sutherland’s technical training initiatives. The center will provide specialized programs aimed at improving the knowledge and capabilities of technicians, operators, and maintenance personnel working with press equipment.
Training initiatives will include:
Technician and service training programs
Advanced pressroom R&D and application testing
Educational sessions on press maintenance and optimization
These programs are designed to help manufacturers maximize equipment performance while developing the next generation of skilled pressroom professionals.
Supporting the Next Generation of Manufacturing
The Ventura R&D Center will also serve as a platform for advanced research and experimentation. Engineers and industry partners will be able to test new forming processes, automation strategies, and control technologies in a dedicated development environment. This investment reinforces Sutherland’s commitment to driving technological advancement within the metal forming industry.
Celebrating 80 Years of Industry Leadership
The opening of the new Ventura facility comes at a particularly meaningful time for the company. In 2026, Sutherland Presses will celebrate its 80th year in business, marking eight decades of innovation, engineering expertise, and partnership with manufacturers around the world. Since its founding, the company has played a key role in advancing press technology and supporting critical manufacturing sectors.
An Invitation to Customers and Industry Partners
To commemorate this milestone, Sutherland is inviting customers, partners, and industry colleagues to visit the new Ventura facility. The company plans to host events, demonstrations, and technical sessions that will allow visitors to experience the next generation of Sutherland I-PRESS® control and automation technology firsthand.
Attendees will have opportunities to:
Tour the new R&D and demonstration facility
See press technology and automation systems in operation
Connect with Sutherland engineers and industry professionals
Looking Ahead to 2026
As Sutherland Presses prepares for the opening of its Ventura facility, the company is looking forward to welcoming the manufacturing community to celebrate both the new center and its 80-year legacy. More details about the opening events and demonstrations will be announced soon. For updates and information about Sutherland’s press technology, visit www.SutherlandPresses.com.
TWO POWERFUL GAP FRAME PRESS OPTIONS FROM 30 TO 330 TONS
Sutherland Introduces Flexible Gap Frame Press Solutions
Manufacturers seeking efficient forming equipment now have two advanced options available in gap frame presses ranging from 30 to 330 tons. The CPS Series Servo Hydraulic Press and the MARK Series Geared Mechanical Press offer distinct advantages depending on production needs, while both maintaining high levels of performance, safety, and reliability. With short lead times and scalable control platforms, these presses are designed to meet the demands of modern manufacturing environments where flexibility and precision are essential.
CPS Series Servo Hydraulic Press Targets Precision Applications
The CPS Series, with the CPS-165 ton model shown in the foreground, represents a highly adaptable servo-hydraulic press platform available in capacities from 35 to 330 tons. The system is engineered for applications requiring programmable motion profiles and high process control. Servo-hydraulic technology allows manufacturers to optimize forming speed, pressure, and position throughout the stroke, making the CPS Series ideal for operations that require consistent quality and repeatability.
Advanced I-PRESS ECO Control System Enhances Automation
The CPS Series incorporates the I-PRESS ECO control system, built on a Rockwell Automation Allen-Bradley hardware and software platform, enabling advanced machine communication and process monitoring. Key features of the control system include:
Dual Safety PLC architecture meeting CAT-3 and PLd safety standards
7-inch color touchscreen HMI for intuitive operator control
Linear transducer integration for accurate position monitoring directly from the HMI
Built-in connectivity enabling seamless integration with auxiliary devices
This control environment allows operators to quickly adjust parameters while maintaining high safety standards and production efficiency.
Fluid Management System Enables Programmable Motion Control
The CPS servo-hydraulic platform also incorporates a highly configurable fluid management system, fully controlled through the I-PRESS HMI interface. The system allows users to precisely control forming conditions through programmable parameters such as:
Adjustable ram speeds throughout the stroke
Programmable pressures and positions
Job memory storage for repeat production runs
Bosch Rexroth manifold-mounted valves for responsive hydraulic performance
Integrated valve action charts displayed on the HMI
This combination of control and hydraulic precision allows operators to tailor press behavior to specific part requirements.
MARK Series Mechanical Press Offers Proven Mechanical Performance
Alongside the servo-hydraulic option, the MARK Series geared mechanical press provides a robust mechanical solution for high-volume stamping environments. The MARK-121 ton press, available in both single-point and double-point configurations, is part of a full product range spanning 35 to 330 tons. Mechanical presses remain a preferred choice for many manufacturers due to their durability, energy efficiency, and consistent stroke performance during high-speed production.
I-PRESS MINI Control System Simplifies Operation
The MARK Series mechanical presses are equipped with the I-PRESS MINI control system, designed to provide essential press control functionality while maintaining scalability for future upgrades. The system delivers reliable control through:
A Rockwell Allen-Bradley hardware and software platform
Dual Safety PLC architecture compliant with CAT-3 and PLd standards
A 7-inch color touchscreen interface for operator interaction
Built-in I-PRESS software connectivity to support auxiliary equipment
This streamlined control system ensures operators can easily monitor and manage press performance while maintaining production safety.
Robust Mechanical Drive System Ensures Reliability
At the core of the MARK Series is a heavy-duty geared mechanical drive system engineered for long service life and smooth operation. The system incorporates several proven design elements that support continuous production in demanding stamping operations. Components are designed to operate with minimal vibration while maintaining consistent tonnage delivery across the press stroke.
Integrated Safety and Protection Systems Improve Press Longevity
The mechanical press design also incorporates advanced safety and protection technologies that help prevent damage to tooling and press components. These protective features include:
Clutch and brake system with dual safety air valve
Eight-point full-length slide guidance for improved accuracy
Hydraulic Overload Protection (HOLP) set at 110% of rated press capacity
Keyed relief system allowing safe die un-sticking operations
Together, these systems protect both the machine and tooling while ensuring reliable operation in demanding production environments.
Manufacturers Encouraged to Explore New Gap Frame Options
With both servo-hydraulic and mechanical configurations available, manufacturers now have flexible equipment options to support a wide range of forming applications. The combination of short lead times, advanced Rockwell-based control systems, and scalable automation capability positions these gap frame presses as competitive solutions for modern press rooms.
For more information on these systems and other metal forming solutions, manufacturers can visit www.SutherlandPresses.com.
DISCOVER WHAT’S NEXT: REQUEST YOUR 2026 SUTHERLAND EQUIPMENT CATALOG TODAY
A New Standard for 2026 Manufacturing
SUTHERLAND Presses has officially announced the release of its highly anticipated 2026 Equipment Catalog, a comprehensive 50-page guide showcasing the company’s latest press technologies and automation solutions. Designed for manufacturers seeking precision, performance, and reliability, the new edition highlights innovations that are shaping the next generation of metal forming and forging operations.
Built for the Future of Manufacturing
The 2026 catalog reflects a forward-looking vision of manufacturing—where automation, intelligent controls, and precision engineering converge. As industries demand higher efficiency and tighter tolerances, SUTHERLAND’s newest offerings respond with scalable systems built to support stamping, forging, and advanced forming applications across multiple sectors.
What’s Inside the 2026 Catalog
The latest edition delivers detailed insights into SUTHERLAND’s complete equipment portfolio, including:
Comprehensive product specifications for all mechanical, hydraulic, and servo-driven presses
Detailed information on automation integration and precision enhancements
The newest developments within the I-PRESS® and automation control family
Solutions engineered to increase productivity and operational efficiency
Expanded service, training, and lifecycle support options
Customization capabilities tailored to unique production requirements
Advanced Equipment Portfolio
The catalog provides a full breakdown of SUTHERLAND’s mechanical presses, servo-hydraulic presses, and forging systems. Each equipment category is presented with clear technical specifications, application guidance, and performance benchmarks—allowing manufacturers to make informed capital investment decisions aligned with long-term production goals.
Innovation in Controls: The I-PRESS® Evolution
A major highlight of the 2026 edition is the continued evolution of the I-PRESS® control system. The latest automation control family enhances machine intelligence, diagnostics, and operator interface capabilities, delivering smarter production environments with improved safety, programmability, and integration with Industry 4.0 frameworks.
Driving Efficiency Through Automation
Beyond hardware, the catalog emphasizes integrated automation strategies designed to transform production lines. Manufacturers can explore:
Increased throughput through synchronized press and automation systems
Reduced downtime via predictive diagnostics and intelligent monitoring
Enhanced precision with programmable motion control
Data-driven optimization for continuous process improvement
These features empower production teams to maximize output while minimizing operational costs.
Customization and Application Flexibility
Understanding that no two manufacturing operations are identical, SUTHERLAND highlights its ability to tailor press systems to specific tonnage, stroke, speed, and control requirements. From standalone machines to fully automated production cells, customization remains central to delivering measurable ROI and long-term value.
Strengthened Support and Lifecycle Services
In addition to equipment innovation, the 2026 catalog introduces expanded service offerings that support customers throughout the equipment lifecycle:
Installation, commissioning, and on-site training
Preventive maintenance programs and retrofit solutions
Control upgrades for presses of any make or model
Responsive technical support and spare parts availability
These enhancements ensure that customers maintain peak performance well beyond initial installation.
How to Request Your Free Copy
Manufacturers ready to explore the future of press technology can request their FREE copy of the 2026 SUTHERLAND Equipment Catalog today. Simply email info@SutherlandPresses.com to receive access to this comprehensive guide.
With innovation at its core and automation leading the way, the 2026 catalog positions SUTHERLAND at the forefront of modern manufacturing solutions.
February 10, 2026
SMU CAREER FAIR & SUTHERLAND PRESSES
Sutherland Presses will participate in the upcoming SMU Career Fair in Dallas, an event expected to welcome more than 700 attendees. The fair offers an opportunity to connect with students and professionals interested in engineering, manufacturing, and technology-driven careers.
Attendees are invited to visit Team Sutherland to learn more about the company’s state-of-the-art manufacturing technologies, including the I-PRESS and Automation control family. These solutions highlight how modern manufacturing blends precision engineering with advanced controls and automation.
Members of Sutherland Presses’ leadership team will be on site throughout the event. Chief Operating Officer Ryan Algor and Director of Business Development Bowe O’Ryan will be available to engage with attendees, share insights about the company, and discuss opportunities within Sutherland Presses.
Sutherland Presses values hands-on learning, continuous improvement, and collaboration across disciplines. Conversations at the booth will focus on how engineering, controls, manufacturing, and project execution come together in real-world industrial applications.
The company is actively seeking motivated talent across all areas of the organization. The career fair provides a chance to learn about potential career paths, ask questions directly to leadership, and better understand the work and culture behind Sutherland Presses.
Event Details
Date: Wednesday, February 11th
Time: 3:00 – 6:00 PM
Location: SMU Hughes-Trigg Student Center
Employer Registration Deadline: Friday, February 4th
SMU SPRING 2026 ALL MAJORS CAREER & INTERNSHIPS FAIR
Sutherland Presses to Attend SMU Spring 2026 Career & Internship Fair
Sutherland Presses will be at SMU’s Spring 2026 All Majors Career & Internships Fair to meet students and alumni interested in how real-world engineering and manufacturing actually work. We design, build, and support industrial presses and press-control systems, operating at the intersection of engineering design, production, controls, troubleshooting, and continuous improvement. Events like this allow us to speak directly with students about what these roles look like day-to-day—and what it truly takes to succeed in a hands-on manufacturing environment.
Why We Keep Showing Up to Career Fairs
Career fairs can feel overwhelming, especially early in your academic journey or while you’re still exploring career directions. We continue to value them because they create efficient, face-to-face conversations that cut through job-posting buzzwords. In just a few minutes, students can ask direct questions, compare industries, and gain a clearer picture of what different companies actually do, while we learn what students are curious about and eager to develop.
What We Want Students to Take Away
Our goal is for students to leave with a practical understanding of how engineering decisions translate to the factory floor. Manufacturing rewards attention to detail, clear communication, and the willingness to keep learning when things don’t go perfectly the first time. You don’t need to have everything figured out before approaching our booth—curiosity, thoughtful questions, and an interest in real problem-solving go a long way.
Students We’d Especially Like to Meet
We’re especially interested in students who are motivated by learning through doing—not just reading about it. We’d love to connect if you:
Enjoy hands-on learning through labs, projects, building, testing, or troubleshooting
Care about quality, repeatability, documentation, and follow-through
Want experience beyond the classroom with real equipment, real timelines, and real accountability
The Mindset That Matters Most
We don’t expect a perfect résumé or a fully defined career plan. In our world, strong early-career engineers and technicians are those who stay teachable, ask for context, and execute carefully. If you enjoy solving problems where the answer isn’t in the back of a textbook—and you’re willing to learn from experienced professionals while bringing your own energy, we’ll likely have a great conversation.
What We Typically Discuss at the Booth
When students stop by, we’re happy to walk through what a manufacturing project looks like from start to finish, from requirements and design decisions to build, installation, and long-term service support. We also discuss how controls, sensors, and operator interfaces impact productivity and safety, and why fundamentals like structure, guidance, and process repeatability are critical in metal forming and composite forming. If you’ve completed a capstone, internship, lab, or personal project, we want to hear what you built and what you learned.
Event Details and Logistics
The SMU Hegi Family Career Development Center is hosting the Spring 2026 All Majors Career & Internship Fair. The event is open to undergraduate students, graduate students, and alumni seeking internships or full-time roles.
You don’t need a rehearsed pitch, but a little preparation helps. Think about the type of work that energizes you—design, controls, manufacturing, quality, service, or project coordination, and be ready to talk about a project you’re proud of, even if it wasn’t perfect. Helpful ways to stand out include:
Bringing a one-page résumé focused on projects and hands-on experience
Preparing two genuine questions about the work and learning curve
Being ready to explain one problem you solved and what you’d do differently next time
A Conversation Can Be the Next Step
Some of the best careers don’t start with a job title—they start with a conversation and a clear next step. If you’re attending the fair, stop by and say hello. Tell us what you’re working on, what you want to learn, and what kind of experience you’re seeking. You don’t need your entire path mapped out—just take the next step, and we’ll make the conversation count.
660 TONS ON THE MOVE | EHW-4 FOUR-POINT ECCENTRIC PRESS HEADED TO CANADA
660 Tons on the Move: Shipment Bound for Canada
This week at the port, our EHW-4-660 ton four-point eccentric press was successfully loaded and is now en route to one of our valued customers in Canada. Moving equipment of this scale is never routine, and this milestone marks the transition from factory completion to controlled, export-ready logistics execution.
Coordinated Port Logistics Across Six Truckloads
This shipment represents one of six truckloads that converged at the port for coordinated ship loading. Each load was planned, staged, and handled as part of a single, sequenced move to support safe transport and an efficient receiving and installation process at the customer’s site.
Secured, Sequenced, and Executed for Arrival Readiness
To ensure the press arrives on schedule, intact, and ready for installation, the move was managed as a system, not a single lift. Key elements included:
Pre-planned load sequencing for ship loading and destination offload
Rigging and securement verification at each handoff point
Documentation alignment to reduce delays and protect schedule integrity
EHW-4 Series: Built for Precision and Production Stability
The EHW-4 series is designed for customers who require high-precision forming performance with dependable mechanical repeatability. Its four-point eccentric architecture supports stable slide control under demanding conditions and is intended for operations where consistency matters as much as capacity.
What Customers Expect from EHW-4 Performance
The EHW-4 series is built for customers who demand:
Exceptional slide parallelism from a true four-point design
High rigidity and repeatability for precision forming
Reliability at scale, where downtime is simply not an option
From Factory Floor to Global Freight: A Visible Milestone
Seeing a press of this size transition from the factory floor into global logistics is always a proud moment. It also demonstrates what it takes to execute large-scale manufacturing projects correctly: tight coordination, clear ownership, and disciplined adherence to plan.
The Teamwork Behind the Move
This shipment reflects coordinated effort across engineering, project management, logistics, and the teams responsible for load planning and execution. Large presses don’t succeed on design alone. the final result depends on cross-functional follow-through that protects both the equipment and the customer’s startup timeline.
Support Resources for Maintenance and Uptime
As the press heads toward installation, we continue to support customers with tools and resources designed to maximize uptime and simplify troubleshooting.
What’s Next: Remaining Loads and Installation Phase
We appreciate the trust our Canadian customer has placed in Sutherland Presses and look forward to seeing this 660-ton press producing parts for years to come. Next steps include:
Updates as the remaining loads sail
Coordination for receiving and staging at the destination site
Installation-phase progress as the project moves from delivery to production readiness
Built strong. Shipped smart. Delivered with confidence.
I-PRESS® CONTROL SYSTEMS: REDEFINING INTELLIGENCE, SAFETY, AND SIMPLICITY IN MODERN PRESS OPERATIONS
Why Smarter Control Systems Matter More Than Ever
In today’s press environments—mechanical, servo-hydraulic, or forge—raw tonnage and speed are no longer enough. Manufacturers now demand total visibility, predictive protection, operator safety, and intuitive control. This shift is driving a new standard in press operations and retrofits, one where intelligence and simplicity are just as critical as performance.
A New Benchmark Set by I-PRESS®
I-PRESS® Control Systems and Automation are redefining how presses are operated, monitored, and protected. Rather than acting as a basic control layer, I-PRESS functions as a central nervous system for the press—connecting data, safety, diagnostics, and motion into one coherent platform that works equally well on new machines or legacy press retrofits.
One Control Platform, Total Press Intelligence
I-PRESS® is engineered to monitor, protect, and optimize every critical function of a press, regardless of type or age. All key parameters are continuously tracked in real time, including:
Tonnage and load distribution
Press position, speed, and stroke profile
Clutch, brake, and motion performance
Hydraulic pressures and temperatures
Safety circuits, guarding status, and die protection
This unified visibility allows operators and maintenance teams to understand exactly what the press is doing—at every moment.
Real-Time Insight That Prevents Downtime
By turning raw machine data into actionable intelligence, I-PRESS helps manufacturers move from reactive maintenance to predictive protection. Abnormal trends are identified early, allowing corrective action before a fault becomes downtime, scrap, or damage—extending press life and stabilizing production schedules.
Built on a Proven Rockwell Automation Architecture
At the core of I-PRESS is a scalable, industrial platform based on Rockwell Automation / Allen-Bradley technology. The system architecture includes:
ControlLogix® and CompactLogix® PLCs
GuardLogix® safety controllers
FactoryTalk® View HMI
EtherNet/IP™ communications
Integrated safety over Ethernet
This foundation ensures long-term reliability, global support, and seamless factory integration.
Simplicity Through Integration
Traditional press controls often rely on multiple disconnected systems—standard PLCs, safety relays, motion controllers, and third-party HMIs. I-PRESS eliminates that fragmentation by unifying standard control, motion, and functional safety into a single coordinated environment, reducing wiring, programming complexity, and troubleshooting time.
Intelligent Safety Without Production Penalties
Operator protection is a core design principle of I-PRESS, not an afterthought. Its safety capabilities include:
Redundant, safety-rated control architecture
Continuous clutch and brake performance monitoring
Light curtains, gates, and safety device integration
Safe speed, safe position, and safe torque off
Clear fault diagnostics with actionable messaging
The result is higher safety compliance without sacrificing productivity.
Designed for Retrofit as Much as New Presses
One of the most powerful advantages of I-PRESS is its flexibility. It can be deployed on new presses or retrofitted onto existing mechanical presses, instantly modernizing legacy equipment with advanced diagnostics, safety, and digital visibility—often at a fraction of the cost of machine replacement.
Proven in the Field, Backed by Data
Real-world performance validates the platform. One documented customer achieved 107 million strokes over three years with zero unplanned downtime, demonstrating how intelligent monitoring and protection translate directly into uptime and ROI. Interactive tools like the online simulator and detailed case studies further showcase how I-PRESS is reshaping modern press operations—safely, simply, and intelligentl
MEET PRESSTON™: THE ALWAYS-ON AI EXPERT TRANSFORMING PRESS MAINTENANCE
A New Era for Press Maintenance
What if your maintenance team could chat instantly with a true press expert—24/7—and get reliable, safety-first answers in seconds? That question is now answered with the launch of PRESSTON™, an AI agent redefining how manufacturers support press maintenance.
Meet PRESSTON™
Developed by Sutherland Presses, PRESSTON™ is purpose-built for all things press maintenance. Powered by S-AI, it delivers comprehensive, practical guidance that mirrors how seasoned experts think, clear, direct, and grounded in real production environments.
Built on Real-World Expertise
PRESSTON™ combines proven best practices, field-tested troubleshooting, and explicit safety reminders. The result is an always-available expert that supports technicians with confidence, without replacing human judgment.
Why PRESSTON™ Changes the Game
PRESSTON™ stands apart by delivering value exactly when and where teams need it:
Expert answers, instantly, with no waiting or guesswork.
Best-practice maintenance guidance from daily checks to long-term reliability.
A built-in safety focus with clear warnings that protect people and equipment.
Press-specific intelligence designed for real production conditions.
Reduced downtime through faster diagnosis and smarter decisions.
Coverage Across Press Technologies
Whether you’re maintaining mechanical, hydraulic, or servo-hydraulic presses, PRESSTON™ adapts its guidance to the equipment at hand—supporting mixed fleets and evolving production demands with consistent, accurate advice.
Safety Comes First
Every interaction emphasizes safe maintenance practices. PRESSTON™ reinforces lockout and inspection discipline while supporting risk reduction across maintenance activities, helping teams avoid shortcuts that can lead to incidents or equipment damage.
Smarter Maintenance, Every Shift
With PRESSTON™, teams gain practical advantages that compound over time:
Faster root-cause identification during unplanned stoppages.
More consistent preventive maintenance routines.
Improved knowledge transfer to newer technicians.
Greater confidence during off-shift or weekend work.
Designed for the Factory Floor
Unlike generic AI tools, PRESSTON™ is trained specifically for press maintenance. It speaks the language of technicians, understands production realities, and delivers concise, actionable guidance that fits the pace of manufacturing.
Expert Support, On Demand
Ready to experience expert-level press maintenance support whenever you need it?
A MAJOR INVESTMENT IN NEXT-GENERATION PRESS TECHNOLOGY
Sutherland Presses is proud to announce the construction of a new R&D Showroom, a strategic investment designed to support the future of press technology. Scheduled to open in Q3 2026, this facility represents a significant milestone as the company celebrates 80 years of engineering excellence while continuing to invest in innovation and customer success.
Purpose-Built R&D Showroom Opening Q3 2026
The new R&D Showroom is being purpose-built to showcase Sutherland Presses’ latest advancements in mechanical and servo hydraulic press technology. More than a traditional showroom, the space is engineered to demonstrate real-world performance, precision, and flexibility across a wide range of forming applications.
Technologies on Display
The facility will highlight Sutherland’s most advanced press and control solutions, giving visitors direct exposure to the technologies shaping modern pressrooms, including:
Designed as an interactive environment, the showroom will allow customers and partners to see, test, and experience press technology in operation. Live demonstrations will provide practical insight into forming performance, automation integration, and control capabilities under real production conditions.
Built for Demonstration, Trials, and Training
The R&D Showroom will support multiple use cases, serving as a central hub for technical engagement, including:
Live press demonstrations and application trials.
Customer validation and process development.
Service technician training and advanced controls education.
Strengthening Customer Collaboration
This new facility reinforces Sutherland Presses’ long-term commitment to collaboration. Manufacturers evaluating next-generation press solutions will be able to work directly with Sutherland’s engineering and service teams to explore optimal configurations, process improvements, and future-ready pressroom strategies.
Supporting Education and Workforce Development
Beyond customer engagement, the showroom will play a key role in education and workforce development. By offering hands-on training and exposure to modern press controls and automation, Sutherland Presses aims to support the evolving skill requirements of today’s manufacturing workforce.
A Hub for Innovation and Discovery
As a centralized R&D and demonstration space, the showroom will foster innovation by bringing together customers, partners, and service professionals. It will serve as a place to exchange ideas, evaluate emerging technologies, and collaboratively solve complex forming challenges.
Looking Ahead to Q3 2026
As construction progresses, Sutherland Presses looks forward to welcoming customers and partners to the new R&D Showroom in Q3 2026. Stay tuned for updates, and explore more about Sutherland Presses’ capabilities at **www.SutherlandPresses.com**—continuing a legacy of engineering excellence while investing confidently in the future of press technology.
Founded in 1946, Sutherland Presses has spent 80 years building a reputation for engineering high-performance mechanical, hydraulic, and servo press systems. As the company marks its 80th anniversary in 2026, it continues to expand its footprint across advanced manufacturing sectors, reinforcing its role as a long-term technology partner for global producers.
Entering High-Growth Advanced Materials Markets
In response to rising demand for precision forming, Sutherland is executing a strategic expansion into the composites, ceramics, and refractory manufacturing sectors. These industries require tighter control over material behavior, forming profiles, and cycle consistency, all of which align closely with Sutherland’s servo-hydraulic and automation capabilities.
Precision Forming Through Servo-Hydraulic Technology
Sutherland’s servo-hydraulic platforms are designed to manage the complex challenges associated with non-metallic materials, delivering benefits that directly impact product quality and throughput, including:
Precise density control for uniform material compaction.
Highly repeatable forming profiles across production cycles.
Reduced material stress to preserve structural integrity.
Scalable production with minimal scrap generation.
These advantages allow manufacturers to move from pilot programs to full-scale production with greater confidence.
New Digital Platform Supports Global Outreach
As part of its 80th-anniversary initiatives, Sutherland Presses has launched a new digital platform to better serve customers worldwide. The updated website, www.SutherlandPresses.com, reflects the company’s expanded technology portfolio and provides easier access to product information, automation capabilities, and application-specific solutions.
Ventura R&D Center Set to Open in Q3 2026
To further accelerate innovation, Sutherland will open a new Research and Development and Technology Center in Ventura, California, in the third quarter of 2026. The facility is designed to bridge the gap between engineering development and production deployment, allowing customers to validate processes before committing to full production systems.
Capabilities of the Ventura Technology Center
The Ventura facility will function as a collaborative engineering environment, supporting customers through multiple stages of project development, including:
Live press and automation demonstrations.
Process development and validation trials.
Operator and maintenance training programs.
Advanced materials and forming research initiatives.
This investment strengthens Sutherland’s ability to support customers from early concept stages through full production ramp-up.
At the core of Sutherland’s automation strategy is its proprietary I-PRESS® control platform. Designed to operate across press types and tonnage ranges, the system delivers programmable motion control, real-time diagnostics, automation integration, and Industry 4.0 connectivity, supporting both new equipment installations and retrofit modernization programs.
Unified Controls Across Press Technologies
The I-PRESS® & Automation Control Family provides manufacturers with a consistent operational framework across diverse forming processes, offering:
Standardized operator interfaces across press lines
Integrated data collection for quality and maintenance analytics
Seamless communication with robotic and material-handling systems
Simplified training and maintenance across facilities
This unified architecture reduces complexity while improving overall equipment effectiveness and long-term reliability.
Positioning for the Next Generation of Manufacturing
By combining decades of press engineering expertise with intelligent controls and advanced automation, Sutherland Presses is positioning itself at the center of next-generation manufacturing. Serving industries ranging from metal forming and forging to composites, ceramics, refractory, and advanced materials, the company continues to focus on delivering precision, productivity, and sustainable long-term value for manufacturers worldwide.
MECHANICAL PRESSES FOR QUICK DELIVERY | WHEN PRODUCTION CAN’T WAIT, LEAD TIME MATTERS.
Lead Time: When Production Can’t Wait
When production can’t wait, lead time becomes a constraint just like tonnage, shut height, or bed size. We built our mechanical press delivery program around one goal: help manufacturers add capacity faster without taking shortcuts that create long-term reliability or maintenance problems.
Quick Delivery: Adding Tonnage Faster Than the Industry Norm
Many builders quote extended lead times, and we understand why, capacity planning, purchased components, and build schedules all matter. Our approach is to structure our mechanical press builds and workflows to support significantly shorter delivery timelines than the industry norm, so you can respond to demand, new programs, or aging equipment risk sooner.
Design Options: Straight-Side and Gap-Frame Platforms
We offer proven mechanical press architectures that cover a wide range of stamping needs, from robust straight-side designs to gap-frame configurations where access and footprint drive the decision:
• Proven straight-side designs for high-volume, high-rigidity applications • Gap-frame designs where accessibility and layout flexibility are priorities • Configurable features to align with tooling, automation, and part flow
Reliability: Built for High-Volume Production
Quick delivery only matters if the press runs reliably once it’s on the floor. Our mechanical presses are engineered for production environments where uptime and consistent part quality drive total cost of ownership, and where maintainability is a requirement, not a nice-to-have.
Powertrain: Heavy-Duty Clutch and Brake Systems
The clutch and brake system is a core reliability and safety element in any mechanical press. We specify heavy-duty clutch/brake systems built for production, with a focus on consistent stopping performance, serviceability, and stable operation across demanding duty cycles.
Slide Guidance: Repeatability You Can Measure
Part quality depends on how well the press controls slide motion and maintains alignment under load. We focus on precision slide guidance to support repeatable parts, consistent die conditions, and reduced variability shift-to-shift, especially important in high-volume work where small drift turns into scrap quickly.
Controls: I-PRESS® Safety and Diagnostics
Modern controls should do more than run the press, they should help protect people and shorten troubleshooting time. Our I-PRESS® controls support safety functions and make it easier for maintenance and production teams to see what’s happening:
• Safety-focused control architecture aligned with modern expectations • Diagnostics and alarm visibility to reduce downtime • Job and setup support to improve repeatability and changeover consistency
Service: U.S.-Based Support for the Long Term
A press is a long-life asset, and support after installation is part of the purchase decision. We back these presses with U.S.-based service and long-term support, with a focus on practical troubleshooting, maintenance planning, and lifecycle upgrades as your production needs evolve.
Next Step: If You Need Capacity Now, Let’s Talk
If you’re facing a capacity gap, a program launch, or an aging press that can’t risk extended downtime, we can review your requirements and recommend a path forward.
AUTOMATED TANK END FORMING: A SCALABLE FORMING PLATFORM
Automated Tank End Forming: A Scalable Forming Platform
Our Automated Tank End Forming Technology is designed for manufacturers who demand consistent geometry, stable cycle-to-cycle results, and throughput that holds up in real production. The objective is simple: reduce variability, shorten setup time, and deliver repeatable tank ends at scale, without relying on tribal knowledge to keep parts in tolerance.
Built Around Total Process Control
At the core of the system is the I-PRESS® Servo Hydro controller, integrating forming motion, pressure, and production data into a single, coordinated control environment. This unified approach makes the process predictable from first hit to finished part:
Unified control of servo-hydraulic motion and forming profiles
Recipe-based production to repeat proven setups
Operator visibility into critical process values throughout the cycle
Automation Designed for Repeatability and Throughput
Automation is engineered into the process flow from the outset, not added as an afterthought. The forming sequence remains consistent regardless of shift or operator, resulting in fewer quality excursions, reduced rework, and a clearer path to sustained, higher output over time.
Tank End Capability: Domed, Dished, and Specialized Forms
The platform supports a broad range of tank end styles used in industrial tank and pressure vessel applications. Automated forming configurations are tailored to the part family and production objectives:
Fully automated forming for domed, dished, and specialized tank ends
Programmable motion profiles for multi-stage forming operations
Repeatable results across recipe-driven production runs
Servo-Hydraulic Precision Where It Matters
Servo-hydraulic control allows precise management of force, speed, and position throughout each stage of the forming cycle. Instead of relying on a single fixed press approach, the system applies controlled transitions that improve formability, reduce process variability, and maintain consistent results across changing material lots.
Energy-Efficient Operation by Design
Power is used only when and where it’s required. Rather than running continuously at full output, energy consumption aligns with actual forming work. This reduces wasted energy during non-pressing portions of the cycle and improves efficiency, particularly in operations with frequent recipe changes or varied part families.
Real-Time Monitoring, Diagnostics, and Data Visibility
The I-PRESS Servo Hydro controller provides real-time insight into the forming process, enabling teams to validate cycles, detect drift, and troubleshoot quickly:
Live pressure, position, and cycle data during production
Integrated diagnostics for faster root-cause analysis
Data visibility to support improved repeatability and reduced scrap
Safety Architecture for Modern Press Operations
The system is designed with safety architecture aligned to modern press safety expectations, supporting a safer operating environment without compromising productivity. Final safeguarding and compliance requirements depend on the complete cell design, plant standards, and automation scope, and should be reviewed during the application and integration phase.
Built for Performance Today and Flexibility Tomorrow
From pressure vessels to industrial tanks, this automated tank end forming platform delivers dependable performance today while preserving flexibility for future needs. New part recipes, evolving process strategies, and expanded data requirements can be integrated over time—making the system easier to scale, easier to support, and easier to keep consistent as production demands grow.
SUTHERLAND & KC PRESSES MARK 80 YEARS WITH BOLD EXPANSION, NEW TECHNOLOGY, AND A STARTUP MINDSET
As Sutherland & KC Presses move toward 2026, the company is celebrating a major milestone, its 80th year in business. Far from slowing down, leaders say the company is energized and positioned for transformative growth.
With new initiatives, expanded services, and customer-centered innovation driving momentum, Sutherland continues to reinforce its place as a trusted global manufacturing partner.
A Legacy Reinvented
For eight decades, Sutherland & KC Presses have been delivering advanced industrial equipment used across markets such as forging, metal forming, automation, and high-speed production.
The company’s ongoing success stems from a commitment to engineering excellence paired with the ability to evolve alongside changing market needs. Today, that legacy remains at the core of the brand, strengthened by modern controls, digital integration, and smarter, data-driven solutions.
New Website Reflects a New Era
This year, the company officially unveiled a redesigned website showcasing both current capabilities and future direction. Built for speed, transparency, and ease of navigation, the digital platform provides customers with deeper insight into available products, applications, engineering support, and upcoming innovations.
Leaders say the new site is more than a redesign, it's a statement of how Sutherland intends to operate: fast, accessible, and deeply aligned with customer priorities.
Capabilities at a Glance
The website highlights a broad and growing range of solutions designed for performance and long-term reliability:
Mechanical, Servo-Hydraulic, Hot Heading, and Forging press systems built for diverse manufacturing environments
Intelligent I-PRESS® controls integrated across the full press range for better safety, consistency, and user experience
Faster access to engineering, service, upgrades, and R&D support
A specialized focus on safer, more intelligent, high-performance equipment designed to increase productivity and reduce downtime
Customer Impact Comes First
Sutherland emphasizes that every innovation, from product redesigns to digital enhancements—is shaped around improving outcomes for its customers. The company has invested heavily in shortening response times, expanding its technical service network, and improving equipment efficiency.
According to leadership, innovation only matters when it delivers measurable improvements, and the company continues to build tools that support uptime, accuracy, safety, and long-term equipment value.
Digital Transformation Drives Growth
The new online platform marks a broader digital evolution inside the organization, focused on modernization and performance:
Streamlined communication and rapid entry points to engineering experts
Simplified access to upgrades, retrofits, and service scheduling
Expanded technical content and tools designed to improve process visibility
A Major Investment in Innovation
One of the most anticipated developments is the upcoming Sutherland R&D Showroom in Ventura, California, set to open in Q3 2026. The new space will function as a hands-on technology environment where customers can test processes, experience new press systems, and collaborate directly with engineering teams.
This expansion reflects the company’s long-term commitment to research, experimentation, and applied problem-solving.
Inside the Showroom Experience
The Ventura facility is designed to support a wide spectrum of innovation-driven activities that deepen collaboration and accelerate development:
Feasibility testing and process development to validate production goals
Live demonstrations featuring advanced controls and press technologies
Joint innovation workshops with customers, suppliers, and strategic partners
Looking Ahead
As Sutherland prepares to enter its ninth decade, the company is not only celebrating where it has been—but defining where it is going. The combination of heritage and innovation continues to shape a future centered on speed, intelligence, and industry leadership.
With major digital upgrades underway, global partnerships expanding, and research facilities on the horizon, Sutherland & KC Presses remain deeply focused on delivering smarter, safer, and more productive solutions across the world.
Eighty years strong, the company says it is just getting started—ready to build its next chapter on curiosity, collaboration, and breakthrough technology.
THE FUTURE OF PRESS CONTROL IS UNIFIED: INSIDE THE I-PRESS® PLATFORM
Manufacturers seeking consistency and efficiency across diverse press operations are increasingly turning to integrated control solutions. The complete I-PRESS® family of press controls answers this demand by delivering a unified, scalable platform that spans mechanical, servo hydraulic, hot heading, and forging presses. By standardizing operation, training, and support, the system helps pressrooms reduce complexity while improving uptime and productivity.
Designed for Servo Hydraulic Precision
Purpose-built solutions within the I-PRESS portfolio address the unique demands of servo hydraulic technology. The I-PRESS ECO® and I-PRESS HYDRO® controls are engineered to provide both performance and efficiency in high-precision forming environments.
Precise motion control with fully programmable profiles
Enhanced energy efficiency compared to conventional hydraulic systems
Comprehensive process monitoring for demanding applications
Proven Performance for Mechanical Presses
Mechanical press operations benefit from the reliability and flexibility of I-PRESS MINI® and I-PRESS AB PLUS®. These high-performance controls are widely used on new machines and as upgrades for existing stamping lines, allowing manufacturers to modernize without disrupting established production workflows.
Engineered for Forging Environments
Forging applications require controls that can withstand extreme conditions while maintaining accuracy and safety. I-PRESS FORGE® is specifically designed for hot, warm, and cold forging presses, offering advanced capabilities tailored to these environments.
Advanced tonnage monitoring for precise force control
Integrated die protection to reduce tooling damage
Robust process control suited for high-temperature and high-load operations
Advanced Safety at the Core
Safety is a foundational element across all I-PRESS platforms. The architecture supports configurable safety levels and incorporates safety PLCs, light curtain integration, and safety-rated motion control. These features ensure compliance with OSHA, ANSI, and ISO press safety standards, helping manufacturers protect operators while meeting regulatory requirements.
An Ideal Solution for Retrofits and Modernization
Beyond new installations, the I-PRESS family is particularly well suited for press control retrofits. By extending the life of mechanical and forging presses, manufacturers can improve reliability and performance while adding modern safety features, without the cost of full press replacement.
Real-Time Protection and Diagnostics
To safeguard presses, tooling, and personnel, I-PRESS controls provide comprehensive real-time monitoring and diagnostics. These capabilities help prevent failures before they occur and support faster troubleshooting.
Tonnage and overload prevention
Misfeed and die protection with programmable limits
Predictive fault monitoring for proactive maintenance
Industry 4.0 Ready Press Control
As smart manufacturing initiatives accelerate, connectivity has become essential. The I-PRESS platform is Industry 4.0 ready, offering production data logging, remote diagnostics, and seamless integration with plant MES and quality systems. This connectivity enables smarter decision-making and more transparent operations across the pressroom.
Setting a New Standard for Press Control
With its broad applicability, advanced safety, and digital readiness, the I-PRESS® family represents a significant step forward in press control technology. By unifying diverse press types under a single, scalable platform, it sets a new standard for efficiency, safety, and connectivity in modern manufacturing environments.
Ceramic manufacturing continues to evolve as industries demand tighter tolerances, improved density control, and cleaner compaction. Sutherland Presses and KC Presses are meeting those demands with next-generation Servo Hydraulic technology built specifically for dry pressing and advanced ceramic applications.
Precision Solutions for a High-Performance Industry
Manufacturers working with engineered powders and technical ceramics require accuracy beyond what traditional hydraulic or mechanical systems can offer. Servo Hydraulic systems from Sutherland & KC Presses deliver ultra-responsive motion, high repeatability, and superior forming outcomes across a wide range of ceramic products.
Why Servo Hydraulic Technology Leads the Future
Servo-driven systems offer a new level of refinement in ceramic forming, empowering operators with unmatched control. Key advantages include:
Ultra-precise pressure and speed control for density consistency
Closed-loop motion control for repeatable compaction profiles
Low energy consumption enabled by efficient servo actuation
Cleaner, Faster, and More Efficient Pressing
Compared to conventional hydraulic systems, Servo Hydraulic presses significantly reduce waste and improve workflow. They operate with lower heat, reduced noise, and ideal pressure ramps for technical ceramics, powders, and intricate geometries—while also delivering high-speed approach and optimized decompression cycles.
The I-PRESS® control platform enhances every stage of ceramic forming with intelligent monitoring and automation-ready capability. Its features include:
Real-time tracking of pressure, position, and tonnage
Multi-stage press profiles tailored for advanced compaction
Integrated in-die automation for streamlined operations
Designed for Flexibility and Industry 4.0 Integration
Modern ceramic manufacturers require rapid changeovers and seamless digital connectivity. I-PRESS® enables recipe storage, fast setup, and full traceability throughout production. With Industry 4.0 compatibility, teams gain data insights that improve efficiency and ensure consistent part quality.
Tangible Benefits for Ceramic Producers
Sutherland & KC Presses deliver performance improvements that directly impact productivity and profitability:
Increased tool life
Greater density uniformity
Reduced scrap rates
Raising the Standard in Advanced Ceramic Forming
From electronic substrates to armor ceramics, cutting tools, and structural components, Servo Hydraulic technology paired with I-PRESS® controls is becoming the new benchmark for precision forming. Manufacturers gain the consistency and repeatability demanded by today’s complex ceramic applications.
California-Engineered Solutions Built for the Ceramic Industry
Sutherland Presses and KC Presses continue to push the boundaries of forming technology with systems designed in California and optimized for ceramic manufacturing. To explore customized solutions for your forming operations, reach out to Ceramics@SutherlandPresses.com.
80 YEARS STRONG: A THREE-GENERATION STARTUP MINDSET CONTINUES TO DRIVE CALIFORNIA-BORN MANUFACTURING EXCELLENCE
A Milestone Year Ahead
As the manufacturing sector prepares for rapid innovation, Sutherland Presses marks a major milestone: 2026 represents its 80th year in operation. Despite eight decades of progress, the company continues to operate with the mindset of a bold, three-generation startup fueled by continuous reinvention.
California-Born Innovation
Designed in California, Sutherland’s engineering culture blends legacy craftsmanship with cutting-edge technology. This environment has produced one of today’s most influential combinations in forming technology: servo-hydraulic presses paired with the I-PRESS® control system.
A Game-Changing Solution for Modern Manufacturing
Across multiple industries, manufacturers are demanding systems that deliver more than brute power. Precision, efficiency, and intelligence now define what world-class production looks like. Servo-hydraulic presses equipped with I-PRESS® are quickly emerging as the preferred solution to meet those expectations.
Why These Presses Stand Out
The integration of servo-hydraulic technology with I-PRESS® motion control offers performance benefits that reshape production strategies. Among the key differentiators are:
Exceptionally consistent accuracy across force, speed, and position
Dynamic control that adapts to complex forming requirements
Process reliability essential for high-tolerance applications
Precision That Redefines Capability
Manufacturers operating in high-requirements environments rely on reliable repeatability. The combination of servo-driven hydraulics and I-PRESS® control delivers:
Ultra-precise motion profiles
Improved part quality through stable force application
Confidence in maintaining tight specifications at scale
Energy Savings That Strengthen the Bottom Line
In an era where operational costs matter more than ever, servo-hydraulic presses offer dramatic efficiency gains. By supplying only the required flow and pressure at any moment, these systems reduce energy waste by 40–60%, while also minimizing heat generation and system wear, extending equipment life.
Smarter and More Flexible Production
Modern manufacturers need machines that can adapt quickly to evolving needs. I-PRESS® empowers operators and engineers with:
Customizable motion profiles for diverse applications
Recipe changes in seconds
The ability to run multiple processes on a single press
Built for the Industry 4.0 Era
As factories become increasingly connected, I-PRESS® ensures that presses are not just tools but data-driven assets. Real-time analytics, dashboard monitoring, and predictive maintenance help maximize uptime, improve decision-making, and boost throughput, qualities essential for competitive global production.
A Transformative Approach to Manufacturing
The bottom line is clear: servo-hydraulic presses powered by I-PRESS® aren't merely incremental upgrades, they fundamentally transform efficiency, productivity, and profitability. For organizations ready to modernize their forming operations, Sutherland Presses invites manufacturers to start the conversation at Info@SutherlandPresses.com or by calling +1-310-453-6981.
ADVANCING THE FUTURE OF FORGING: SUTHERLAND PRESSES + G-FORGE
As global demand for stronger, lighter, and more precisely engineered components continues to rise, Sutherland is stepping forward with a powerful combination of advanced press technologies and a groundbreaking new resource for manufacturers.
From next-generation cold, hot, and cored forging systems to the launch of G-FORGE, a state-of-the-art facility designed for rapid prototyping and low-volume production, Sutherland is delivering the tools and capabilities that modern forging operations need to innovate faster, reduce costs, and stay ahead in a competitive manufacturing landscape.
Delivering Innovation Across the Forging Industry
Sutherland continues to strengthen its position as a leader in forging technology with systems that enhance accuracy, reduce downtime, and elevate production efficiency. Key Highlights:
High-performance cold, hot, and cored forging solutions
New R&D and low-volume production center: G-FORGE
Reliability, precision, and material efficiency at the core
Advancing Cold Forging with the KNP Series
The KNP Series knuckle-joint cold forge presses (400–5,000 tons) deliver exceptional forming force at bottom dead center, making them ideal for demanding cold-forming applications. Advantages:
Maximum force delivered exactly at BDC
Reduced shock and extended die life
Compact, energy-efficient structure
Precision and Performance in Every Stroke
The controlled ram motion of the KNP Series results in unmatched part accuracy and significantly longer tooling life, supporting manufacturers that require precision and consistency. Benefits Include:
Improved dimensional quality
Smooth, reliable forming cycles
Long-term mechanical durability
Material-Efficient Solutions with the LSP Series
Sutherland’s LSP Series cored forging presses (400–1,200 tons) help manufacturers reduce waste, lower part weight, and decrease machining requirements through precise cavity fill and near-net-shape production. Key Features:
Significant material and weight savings
Strong and consistent forming performance
Faster throughput with reduced secondary operations
Strength and Durability in Hot Forging
The FPG-X Series hot forge presses (400–4,000 tons) provide high forming force combined with precise process control, making them reliable for automotive, aerospace, and industrial applications. Core Advantages:
Ideal for large or complex geometries
High repeatability with reduced scrap
Heavy-duty construction for continuous operation
Hot Heading Reinvented with the HCP-FLST Series
With capacities from 88–2,000 tons, the HCP-FLST Series hot heading presses introduce a front-loading sliding table that simplifies handling of long or heavy components. Highlights:
Operator-friendly workflow
Precision ram guidance for accurate forming
Heat-resistant, long-life design
Efficiency and Safety in Demanding Environments
The HCP-FLST Series enhances both productivity and operator safety, making it a robust solution for high-temperature, high-volume hot heading operations. Key Outcomes:
Reduced cycle times
Consistent dimensional repeatability
Versatile capability for shafts, fasteners, and long parts
Introducing G-FORGE: A New Center for Innovation
Sutherland’s new G-FORGE facility offers industry-leading resources for R&D, prototyping, and early-stage production — helping customers move from concept to finished part with speed and confidence. Capabilities Include:
In-house custom tooling production
Hot and cold forging versatility
Optional finish machining and direct shipping
Accelerating Development with Full-Service Support
G-FORGE reduces lead times, streamlines workflows, and provides an end-to-end solution for manufacturers pushing innovation forward. Customer Advantages:
DRIVING HIGH-VOLUME STAMPING PERFORMANCE: KC AUTOMATED PRESS-TO-PRESS TRANSFER LINES POWERED BY THE I-PRESS & AUTOMATION CONTROL SYSTEM
A New Benchmark in Stamping Automation
KC has unveiled a next-generation press-to-press transfer line powered by the I-PRESS & Automation control system, setting a new standard for high-volume metal stamping. As manufacturers seek faster throughput without sacrificing precision or reliability, this system delivers the seamless integration required for modern production environments.
Engineering Built for Modern Manufacturing
Designed for the rigorous demands of today’s stamping operations, KC’s transfer lines bring together robust mechanical engineering and intelligent automation. The result is a manufacturing ecosystem capable of handling complex processes while maintaining continuous production at high speeds.
Tackling Traditional Challenges Head-On
Traditional transfer systems are often hindered by inconsistent timing, manual adjustments, and lengthy changeovers. KC’s technology directly addresses these issues with its fully synchronized architecture. Key capabilities include:
Automated part transfer with optimized motion profiles.
Reduced cycle times via coordinated press communication.
Increased tooling life through controlled acceleration and deceleration.
A Smarter Approach to High-Volume Stamping
At the core of KC’s solution is a commitment to repeatability and accuracy. By coordinating every movement across the line, the system ensures tight-tolerance production even under extreme throughput demands. This synchronization produces a predictable flow essential for large-scale manufacturing.
I-PRESS & Automation: The Intelligence Layer
KC’s I-PRESS & Automation platform transforms a traditionally mechanical process into a fully intelligent production line. Its advanced control logic and modern interface give operators a deeper view of every machine state, allowing for faster decisions and minimal downtime.
Key Control Features That Define the System
The I-PRESS platform introduces a suite of features that simplify operations while boosting line effectiveness.
Highlighted functionalities include:
Unified control over presses, transfer systems, and auxiliary automation.
Real-time visibility into diagnostics, timing, tonnage, and efficiency.
Recipe-driven changeovers that significantly shorten setup time.
Predictive maintenance alerts to prevent unexpected downtime.
Industry 4.0 connectivity for data logging and remote support.
Transforming Production Efficiency
Manufacturers already implementing the technology report substantial improvements in productivity. The combination of unified controls, predictive analytics, and automated motion profiles leads to smoother operations and reduced scrap across diverse stamping applications.
Quantifiable Benefits for High-Volume Operations
KC’s automated transfer lines deliver measurable gains that directly impact profitability. Key performance enhancements include:
Higher output per shift.
Lower scrap and rework percentages.
Safer operator environments.
Improved overall equipment effectiveness (OEE).
A Step Forward for the Future of Stamping
With the adoption of KC’s press-to-press transfer lines and the intelligence of the I-PRESS & Automation platform, manufacturers are better positioned to compete in an increasingly automated world. As Industry 4.0 continues shaping production floors globally, KC’s solution offers a powerful and scalable path forward for high-volume stamping operations.
Schedule a demo or application review with our technical team today.
DRIVING THE FUTURE OF HYDRAULIC FORMING, PRECISION, EFFICIENCY, SUSTAINABILITY & INTELLIGENT CONTROL
Ventura, California, Sutherland Presses has announced a forward-looking roadmap for the next generation of hydraulic forming, introducing its energy-smart Servo Hydraulic Fluid Management System, an expanded KC CPS-Series of Servo Hydraulic Gap Frame Presses, and dedicated Servo Hydraulic Composite & Ceramic Presses.
Together, these technologies elevate precision, efficiency, and sustainability across metalforming, molding, composite, ceramic, and high-precision assembly applications, delivering faster cycles, lower energy use, and stable, repeatable performance.
Servo Hydraulic Fluid Management: Efficiency Meets Control
At the core of Sutherland’s announcement is its Servo Hydraulic Fluid Management System powered by I-PRESS® Intelligent Controls. The system adjusts pump speed, flow, and pressure only when required by the forming process. Key advantages include:
Reduced heat generation and hydraulic shear
Lower ambient noise and smoother operation
Cleaner, more stable hydraulic fluid conditions
Extended component life through reduced wear
Consistent, repeatable force and position accuracy
I-PRESS® provides full digital command of position, speed, and pressure, creating tightly defined forming windows that repeat from first-off to last-off parts. Real-time diagnostics, job memory, analytics-ready data logging, and intuitive touchscreen operation help teams reduce setup time, reinforce repeatability, and integrate seamlessly into plant networks for Industry 4.0 initiatives.
Maintenance, quality, and production teams gain clear visibility into performance trends and process health.
Quantified Energy and Maintenance Gains
Sutherland reports up to 60% lower energy consumption compared with conventional hydraulic systems when utilizing Servo Hydraulic Fluid Management. The system’s on-demand actuation results in:
Reduced pump and motor wear.
Cleaner oil and longer fluid life.
Extended maintenance intervals.
Higher uptime with fewer unplanned stoppages.
Lower scrap rates and improved overall equipment efficiency.
The KC CPS-Series now includes CPS-30, CPS-60, CPS-100, CPS-165, and CPS-220-ton models, bringing servo hydraulic performance to a compact, rigid gap-frame platform designed for forming, molding, ceramics, composites, and assembly. Each machine features a high-rigidity welded frame, I-PRESS® touchscreen controls, and programmable speed, dwell, and force profiles that make complex operations clean, quiet, and reliably repeatable.
CPS-Series Advantages for Production Teams
Engineered for fast deployment and stable operation, the CPS-Series gives production teams measurable gains:
Micron-level repeatability for consistent part quality
Lower energy usage and reduced operating costs
Simplified operation with programmable pressure and motion profiles
Less scrap and tighter process tolerances
Consistent cycle performance across shifts and materials
Compatibility with automated and manual workflows
Purpose-Built Composite & Ceramic Presses for Advanced Materials
Sutherland’s Servo Hydraulic Composite & Ceramic Presses address the demands of carbon fiber, SMC, BMC, thermosets, and ceramic components—applications where lightweighting, strength, and repeatability are critical. With full-tonnage servo control throughout the stroke and up to 60% energy savings, these presses support compression molding, RTM, and other advanced composite processes. Typical build times are 8–10 months for 30–200 ton machines and 12–15 months for larger systems.
Industry 4.0 Connectivity and Plantwide Integration
Across the hydraulic portfolio, I-PRESS®-enabled systems support centralized data logging, analytics, and remote monitoring. Machines connect easily to automation cells, PLCs, MES platforms, and enterprise systems, providing the transparency needed for predictive maintenance, compliance documentation, and real-time process optimization. Closed-loop adjustments help maintain tight tolerances and stable quality at production speed.
The Sutherland Standard: Precision, Efficiency, Reliability
These new technologies reinforce Sutherland’s long-standing commitment to presses that deliver precision, efficiency, and long-term reliability—stroke after stroke. With proven servo hydraulic architecture, rigid mechanical design, and a controls-first engineering philosophy, the company positions its portfolio as a scalable path to lower total cost of ownership, stronger sustainability metrics, and consistent high-quality output across diverse forming environments.
Ready to experience the next generation of forming?
Schedule a demo or application review with our technical team today.
KC UNVEILS NEXT-GENERATION CPS-ECO SERVO HYDRAULIC PRESS SERIES
Ventura, CA, November 11, 2025.
KC today unveiled the CPS-30-ECO and CPS-60-ECO Servo Hydraulic Presses, marking the next generation of precision forming technology for modern manufacturing.
Designed for ceramic, metal forming, fabrication, and automation environments, the new ECO Series unites accuracy, power, and efficiency in a compact, integration-ready platform built for the rigorous demands of high-mix, high-throughput production.
Next-Generation Platform
The ECO Series combines servo-driven motion control with proven hydraulic force delivery to achieve faster cycles, quieter operation, and cleaner performance on the plant floor.
Managed by the advanced I-PRESS® Servo Control System, the platform governs position, speed, and pressure in real time, unlocking up to 60% energy savings while sustaining tight tolerances and repeatable outcomes across shifts.
Highlights, Control and Performance
Built for exacting processes, the ECO Series emphasizes fine motion control, high-resolution feedback, and consistent part quality across diverse materials and assemblies.
Engineers and operators gain deterministic control at every stage of the stroke, enabling precise forming windows and consistent results from first part to last.
High-precision repeatability for ceramic compaction, metal forming, and part assembly.
Quiet, stable operation that supports accuracy at critical force and position setpoints.
Highlights, Efficiency and Connectivity
Energy and data capabilities are central to the ECO design, helping manufacturers lower total cost of ownership while enabling smart-factory workflows. With connected diagnostics and analytics, teams can monitor performance, validate processes, and optimize maintenance intervals to protect uptime.
Efficiency Features:
Energy-efficient servo hydraulics for reduced operating costs and a smaller carbon footprint.
Industry 4.0 data logging, analytics, and remote monitoring for actionable insights.
Configurable dashboards that support traceability and continuous improvement.
Highlights, Automation-Ready
The CPS-ECO platform integrates seamlessly into automated cells, enabling consistent throughput, shorter changeovers, and closed-loop quality verification. From lights-out production to collaborative operations, the presses coordinate effortlessly with robotics and in-line inspection systems, without compromising safety or speed.
Automation Features:
Robotic loading/unloading integration for hands-free, high-volume part flow.
Inline QC compatibility to verify critical dimensions and process parameters.
Open interfaces for PLCs and MES connectivity to streamline cell orchestration.
Engineered for Demanding Applications
From high-density ceramic compaction to precision metal shaping and fabrication, the ECO Series is engineered for tight tolerances and continuous-duty performance.
Users can expect stable force control, responsive motion profiles, and durable components that maintain consistent quality while reducing noise and heat on the production floor.
Leadership Endorsement
“These new ECO presses bring a perfect blend of power, precision, and sustainability,” said Mark Sutherland, President, KC. “Whether it’s forming ceramics, shaping metal, or running automated lines, the CPS-ECO Series delivers unmatched performance and control.” He added that the platform was designed to meet today’s productivity targets and tomorrow’s sustainability goals.
Model Range and Availability
KC confirmed that the CPS-30-ECO (30-ton) and CPS-60-ECO (60-ton) models are available now for demonstration and rapid integration into advanced manufacturing environments.
Prospective users can schedule application reviews, evaluate cycle time and energy data, and plan turnkey deployments with KC’s technical team to accelerate time-to-value.
Impact for Manufacturers
With digitally governed motion, energy-smart hydraulics, and plug-and-play automation, the ECO Series empowers teams to increase throughput, lower operating costs, and enhance traceability.
The result is a scalable, future-ready platform that aligns with sustainability initiatives and the performance expectations of modern, data-driven manufacturing.
Ready to experience the next generation of forming? Schedule a demo or application review with our technical team today.
SUTHERLAND 4-POINT LARGE MECHANICAL STAMPING PRESSES. • POWER • PRECISION • PERFORMANCE • FAST BUILD TIMES
ENGINEERED FOR LARGE PART ACCURACY AND HIGH PRODUCTION RELIABILITY
For over 75 years, Sutherland Presses has delivered industry-leading forming solutions to manufacturers around the world. Our 4-Point Large Mechanical Stamping Presses are engineered for exceptional rigidity, precision, and long service life, purpose-built for automotive, appliance, and heavy-gauge stamping applications.
Press Capacities: 600 – 3,500 Tons Build Times
600–2,000 Ton Models → 8–10 Months.
2,500–3,500 Ton Models → 12–15 Months.
BUILT FOR PERFORMANCE
4-Point Slide Design
Provides maximum parallelism and minimal deflection under load.
Ensures perfect die alignment and superior part accuracy.
Heavy-Duty Frame Construction
Stress-relieved steel weldments or cast bodies for long-term stability.
Massive bolsters and slides for high off-center load capability.
Precision Slide Guidance
Eight-point full-length gibs with precision wear plates.
Consistent slide motion for tight-tolerance production.
Advanced Drive Systems
Crankshaft, eccentric, or link motion drive options.
Optimized energy delivery and reduced snap-through shock.
Touchscreen-based control for stroke, speed, tonnage, and shut height.
Integrated diagnostics, data logging, and Industry 4.0 connectivity.
Seamless integration with coil feeds, transfers, and automation lines.
Smart Production Benefits:
Increased throughput and uptime.
Real-time performance monitoring.
Simplified operation and setup.
DESIGNED FOR YOUR APPLICATION
Our 4-Point Mechanical Presses are ideal for:
Automotive body and structural component.
Progressive and transfer die operations.
High-strength steel forming.
Large panel and heavy-gauge parts.
WHY CHOOSE SUTHERLAND
Over 75 years of press-building experience.
Global installations in more than 60 countries.
Complete turnkey integration: feed lines, automation, transfer systems.
Lifetime technical support and service network.
Transparent project management with guaranteed build timelines.
YOUR NEXT PRESS PROJECT STARTS HERE
Partner with Sutherland Presses for proven power, precision, and performance, backed by industry-leading engineering and global support.
📞 Contact us todayto schedule a project review or plant visit. 🌐www.sutherlandpresses.com ✉️ info@sutherlandpresses.com
November 5, 2025
SUTHERLAND UNVEILS ADVANCEMENTS IN POWER, PRECISION, AND PRODUCTION PERFORMANCE
Sutherland Presses has introduced a series of significant advancements across its core press technologies, reflecting the company’s continued commitment to improving productivity, part quality, and equipment longevity for manufacturers worldwide. These enhancements highlight the performance capabilities of the EHW Eccentric Mechanical Drive and the Servo Hydraulic Fluid Management System, two engineered solutions central to Sutherland’s press lineup. Together, they reinforce the company’s position as a leader in precision press motion and intelligent energy control for modern manufacturing.
Engineering for Today’s Manufacturing Challenges
Manufacturers today face heightened competition, tighter quality standards, and increasing pressure to improve efficiency. In this environment, the consistency of every stroke matters. Sutherland’s engineering approach integrates precise motion control, managed force delivery, and smart energy usage to maintain stable output across high-volume production.
The EHW Drive and Servo Hydraulic Fluid Management systems operate together to ensure continuous performance, repeatability, and operational efficiency, even in demanding environments.
EHW Eccentric Drive: Power and Precision in Motion
The EHW Eccentric Mechanical Drive is the result of decades of refinement focused on achieving superior slide control and force transfer accuracy. Unlike conventional crankshaft mechanisms, the eccentric geometry used in the EHW enhances stability and motion precision at Bottom Dead Center (BDC), the point where part tolerance and forming integrity are defined. This capability makes the EHW ideal for applications where high accuracy, material flow, and part finish must be consistently maintained.
Key Advantages of the EHW Drive
High torque output supports heavy-duty forming and stamping.
Precision-machined eccentrics ensure highly accurate slide motion.
Reduced frame deflection promotes longer die life and process stability.
Smooth, quiet operation even under high load and speed conditions.
Oversized bearings and rugged components extend press life.
Production Impact: These mechanical advantages support repeatable part quality, lower scrap rates, and extended tool and press life. By maintaining mechanical rigidity and motion accuracy, manufacturers benefit from reduced downtime and greater long-term productivity.
Servo Hydraulic Fluid Management: Efficiency with Control
The Servo Hydraulic Fluid Management System introduces a smarter, energy-efficient approach to hydraulic power control. Integrated with I-PRESS® controls, it adjusts pump speed, flow, and pressure dynamically based on real-time forming requirements, meaning power is only used when needed. This approach significantly reduces heat, noise, and energy waste while enhancing forming precision.
Operational Advantages
On-demand power delivery minimizes heat, noise, and energy usage.
Closed-loop feedback ensures repeatable force and stroke accuracy.
Cleaner hydraulic operation reduces contamination and fluid breakdown.
Advanced monitoring extends service life and reduces maintenance.
Automation & Industry 4.0 ready for integrated production environments.
Result: The system provides high-precision forming, predictable results, and lower operating costs, making it a strong fit for manufacturers seeking both performance and sustainability.
The Sutherland Standard: Performance You Can Count On
Combined, the precision of the EHW drive and the efficiency of the servo hydraulic system represent Sutherland’s core performance philosophy: reliability, accuracy, and durability in every production environment. With I-PRESS® integration, manufacturers can program motion profiles, force curves, and speed controls tailored to specific applications, supporting both process flexibility and long-term operational success.
Designed for accuracy, durability, and uptime
Seamless integration with I-PRESS programmable controls
A clear value promise:
Power. Precision. Performance. That’s the Sutherland Advantage.
PREFORMED LINE PRODUCTS PRAISES SUTHERLAND SERVICE: “I WOULDN’T HAVE BEEN ABLE TO CONFIDENTLY COMPLETE THE JOB WITHOUT THEIR HELP.
At Preformed Line Products’ (PLP) Arkansas facility, the maintenance team recently completed a critical repair with real-time support from Sutherland service technician Manny.
The project—replacing bearings and oil seals on the slide of a Mark-121 press—was identified during a scheduled Sutherland Preventive Maintenance Program (PMP) visit and documented through a photo-supported Red-Yellow-Green (RYG) report. With clear visuals, notes, and prioritized actions, the PLP team was able to plan parts and timing around production in advance.
During the PMP, Manny outlined the recommended repairs and coached the team on the safest, most efficient sequence to execute the work. When the repair began, he stayed available via text and phone—right down to a Saturday progress check-in—ensuring the job was completed safely, confidently, and on schedule.
Customer Testimonial
Maintenance Manager Robert Gilreath shared his appreciation for the support:
“Last week we began the process of replacing the bearings and oil seals on the slide portion of our Mark-121. Manny was here a few months ago to do our annual PM and recommended those things be changed and at the time walked me through the easiest process to successfully complete that task.
Manny was also readily available as we were tearing the machine down and through text and phone calls was able to answer any questions we had and provided all the necessary information for us to complete the job successfully. It means a lot to have such highly qualified people to be able to reach out to when we have questions or concerns. He even reached out on Saturday to see how the progress was going.
I wouldn’t have been able to confidently complete the job without his help. Sutherland has always been great to work with and I appreciate you all.”
The Sutherland Service Ethos
This story reflects the foundation of Sutherland’s service philosophy:
Prepare customers to succeed
Be available when it counts
Follow through until the job is done safely and right
From proactive PMP recommendations to weekend follow-ups, Manny ensured PLP had everything needed—parts, process, and peace of mind.
How the Sutherland PMP Made the Difference
Sutherland’s PMP provides structured, visual, and actionable insight that helps maintenance teams plan effectively and avoid downtime:
Photo-backed RYG findings: Clear color-coded reports identify immediate (red), planned (yellow), and confirmed-good (green) conditions. PLP’s wear items were flagged early with photos and technician notes to allow smart scheduling.
Scheduled, systematic inspections: Visits align with production calendars and include automated reminders so no maintenance window is missed.
Compliance-ready documentation: Reports include diagnostics, prioritized actions, and historical data to support OSHA and auditor requirements.
Hands-on training every visit: Each PMP doubles as a coaching session, helping teams strengthen in-house maintenance capability.
Lower total cost of ownership: Addressing small issues early—like seals or bearings—prevents costly teardowns and production losses later.
Power of Preventive and Predictive Maintenance
Disciplined preventive and predictive maintenance programs minimize unplanned downtime and extend equipment life. According to FORGE magazine, PdM programs can reduce maintenance costs by 12%, improve uptime by 9%, and extend equipment life by over 20%.
Sutherland’s PMP delivers these results through real diagnostics, structured scheduling, and accountability, helping plants run safer and longer.
Proven Results
Sutherland’s PMP success is well-documented. A Fortune 100 manufacturer achieved 107 million strokes in five years with zero unplanned downtime by implementing Sutherland’s PMP protocol across 35 presses. Read full article here
Building Long-Term Capability
Beyond individual repairs, Sutherland helps customers build lasting maintenance capability. Through illustrated reports, coaching, and embedded best practices, teams gain confidence, efficiency, and independence—with expert support always one call away.
Where applicable, I-PRESS & Automation controls enhance this foundation with real-time diagnostics and performance analytics, allowing teams to identify trends before they impact production.
Appreciation and Commitment
Sutherland extends sincere thanks to Robert Gilreath and the PLP Arkansas team for their partnership and trust. We’re proud of Manny’s dedication and the results achieved together.
Since 1946, our mission has remained the same:
Deliver service that drives uptime, safety, and long-term equipment health—for every make and model in your plant.
KC Presses proudly introduces the DPS-FLST, a next-generation servo hydraulic gap-frame press featuring an innovative Front-Loading Sliding Table. This system is purpose-engineered to improve ergonomics, changeover efficiency, and operator access — all while maintaining the precision and reliability that KC Presses is known for.
Developed for high-precision forming applications, the DPS-FLST is available in models ranging from 100 to 2000 tons, offering a scalable solution for diverse production needs. From development labs and pilot lines to full-scale manufacturing operations, the press adapts seamlessly to a wide variety of forming processes.
By merging servo hydraulic motion control with an intuitive, data-rich interface, KC has created a press that embodies the company’s philosophy: practical innovation with a human touch. The DPS-FLST represents a new balance of accuracy, uptime, and energy efficiency, designed for modern plants that prioritize both productivity and sustainability.
Designed for Ergonomics and Throughput
At the core of the DPS-FLST is its Front-Loading Sliding Table, a hallmark of KC’s operator-first design approach. Unlike traditional press configurations that require operators to reach deep into the work zone, the sliding table brings tools and parts to the operator — improving visibility, safety, and overall efficiency.
This thoughtful mechanical layout enables:
Faster, more consistent setups by reducing reach distance and improving line-of-sight access to tooling.
Shorter nonproductive intervals between runs, helping maximize uptime in high-mix environments.
Simplified housekeeping and better floor safety, since operators can clean, inspect, and adjust without contortion or risk.
The result is a work environment where operators spend less time adjusting and more time producing, with a measurable impact on both throughput and morale. In facilities where multiple setups occur daily, the DPS-FLST can significantly reduce total downtime across shifts.
Performance Highlights
The DPS-FLST’s servo hydraulic drive combines the responsiveness of servo motion with the power density of hydraulic systems. This hybrid approach delivers the performance and control demanded by today’s precision forming operations.
Key performance features include:
High-speed precision control: Smooth, programmable motion ensures stability through approach, pressing, and decompression cycles.
Energy-conscious design: Servo management reduces idle losses, lowers oil temperature, and supports consistent thermal conditions around the tooling.
Enhanced repeatability: Advanced pressure and position control help maintain tight tolerances across long production runs.
Low maintenance, high uptime: Simplified hydraulics and motion control logic minimize wear, enabling dependable operation shift after shift.
Together, these characteristics allow the DPS-FLST to deliver consistent quality parts while maintaining low operational costs — a hallmark of KC’s engineering philosophy.
I-PRESS Controls and Data Intelligence
The I-PRESS touchscreen control system powers the DPS-FLST, serving as the nerve center for the entire press. Designed for ease of use and insight-driven performance, I-PRESS gives operators and engineers full visibility and control over their forming processes.
Highlights include:
Centralized setup management, where recipes and configurations can be stored, recalled, and adapted with a few taps.
Real-time monitoring and analytics that visualize force, position, and cycle data for immediate feedback.
Comprehensive process traceability, recording each stroke for quality documentation and compliance.
Guided operation screens and contextual prompts that reduce training time and standardize performance across teams.
With I-PRESS, users can make faster, more confident adjustments while collecting the data they need for continuous improvement — bridging the gap between craftsmanship and digital manufacturing.
Safety and Compliance
Safety has been designed into the DPS-FLST from the ground up. The system employs a Category 3 PLd safety architecture, providing a robust framework for operator protection and regulatory compliance across global markets.
Key safety functions include:
Integrated safe motion control to prevent unintended movement during setup or service.
Controlled access points and interlocked guards that maintain security during operation.
Clear fault diagnostics and status indication to enable rapid recovery after interruptions.
A safety logic system harmonized with the front-loading table to preserve both accessibility and protection.
By uniting ergonomic innovation with rigorous safety design, KC Presses ensures that operators can work confidently and efficiently without compromise.
Capacity and Versatility
Available in configurations from 100 to 2000 tons, the DPS-FLST platform is versatile enough for light, delicate forming and heavy-duty production alike. Its servo hydraulic foundation offers exceptional controllability for materials that require finesse — such as ceramics, composites, or fine powders — while maintaining the force and durability needed for industrial-scale operations.
The front-loading layout simplifies integration into existing work cells, whether operated manually or with robotic assistance. Its compact footprint and modular options make it ideal for both standalone workstations and fully automated production lines, supporting flexible plant design and smooth material flow.
Applications and Industries
The DPS-FLST is engineered for industries that demand precise forming, repeatable motion, and streamlined operator engagement, including:
Ceramics: Controlled pressure profiles and stable dwell times for delicate green-body compaction.
Powder Metallurgy: High repeatability and controlled compaction for parts requiring exact density and structure.
Composites: Versatile motion control for layered or resin-based materials requiring nuanced forming curves.
Advanced Manufacturing: From prototyping to full-rate production, ideal for environments emphasizing accuracy, data tracking, and fast changeovers.
The press’s flexibility enables manufacturers to diversify their product mix without major retooling, supporting agile production in competitive markets.
Engineering the Future
KC Presses continues to set new standards in operator-focused, precision forming technology. The DPS-FLST represents the culmination of decades of experience in hydraulic and servo systems — now refined to meet the needs of smart factories and data-driven manufacturing.
This platform isn’t just a new press — it’s a next-generation forming solution that prioritizes:
Operator comfort and safety
Energy efficiency and sustainability
Data transparency and control integration
Long-term reliability and lifecycle value
The DPS-FLST is more than an upgrade — it’s a rethinking of how presses can integrate human-centered design with high-performance forming. Manufacturers seeking a solution that enhances productivity, consistency, and ergonomics will find in the DPS-FLST a press built for the future of modern production.
CONTACT
For detailed specifications, demonstrations, or configuration guidance, contact Ceramics@KCPresses.com. KC Presses — Engineering the Future of Precision Forming.
Los Angeles, CA – October 27, 2025– SUTHERLAND &KC PRESSES today announced new advancements in Servo Hydraulic Press technology designed to transform the dry pressing of ceramic components.
The company’s latest Servo Hydraulic systems, equipped with the intelligent I-PRESS® Control System, deliver unprecedented levels of energy efficiency, precision, and process flexibility—setting a new standard for high-performance ceramic production.
“Ceramic manufacturers face increasing demands for tighter tolerances, faster cycle times, and sustainable production,” said MarkSutherland of Sutherland & KC Presses. “Our Servo Hydraulic presses address these needs directly, combining ultra-precise control and major energy savings in a robust, industry-proven platform.”
Key Advantages for Ceramic Dry Pressing Applications
1. Superior Energy Efficiency Unlike conventional hydraulic systems that run continuously, Servo HydraulicPresses operate on demand—activating only when pressure or motion is required.This results in up to 60% energy savings and drastically reduced heatgeneration, minimizing the need for large hydraulic reservoirs and coolingsystems. Lower power consumption means both cost savings and a smallerenvironmental footprint.
2. Precise Speed and Pressure Control The Servo Hydraulic system provides real-time proportional control ofram speed and pressure through servo-driven pump technology. Pressing speedscan be optimized for each phase of the dry pressing cycle—filling, compacting,and ejection—ensuring uniform density and minimizing cracking or delaminationin ceramic parts. Pressure accuracy within ±0.5% ensures repeatability andconsistent product quality across every batch.
3. Advanced I-PRESS® Control Interface At the heart of the system is I-PRESS® Control, an intelligenttouchscreen interface developed for flexible forming operations. The systemallows operators to program multi-stage speed, position, and pressure profiles;monitor performance metrics; and store up to 200+ part recipes. Real-timediagnostics, automatic calibration, and remote connectivity make setup,changeover, and troubleshooting fast and intuitive.
4. Faster Cycle Times and Reduced Noise Servo motor to pump response enables instantaneous acceleration anddeceleration, achieving faster cycle times than traditional hydraulic presses.Additionally, the system operates more quietly, improving plant ergonomics andoperator comfort.
5. Flexible and Scalable Design Servo Hydraulic presses are available in a wide range of tonnages andconfigurations, from single-acting laboratory presses to large multi-stationproduction systems. Their modular design supports integration with automatedmaterial handling, die filling systems, and robotic part removal—ideal forscaling up ceramic production capacity.
Applications
Servo Hydraulic presses are ideal for dry pressing of:
Advanced ceramics for electronics, aerospace, and automotive applications.
Technical ceramic parts such as substrates, insulators, and ferrites.
Industrial components requiring high green strength and density uniformity.
About SUTHERLAND & KC PRESSES
SUTHERLAND & KC PRESSES is a global leader inhigh-performance press systems for metal forming, composite, and advancedmaterials manufacturing. With engineering and manufacturing centers in NorthAmerica, Turkey, Vietnam, Taiwan and China, the company specializes in ServoHydraulic, Mechanical press solutions. Its I-PRESS® Control Systemprovides the most user-friendly, feature-rich press control platform in theindustry, delivering unmatched productivity, precision, and reliability.
Media Contact: Tiffani Lewis Marketing & Communications SUTHERLAND & KC PRESSES Email: Tiffani@SutherlandPresses.com Phone: 1-310-453-6981
FORGING & HOT HEADING | THE NEW FRONTIER IN PRECISION AND POWER
For nearly eight decades, Sutherland Presses has earned a global reputation as a trusted and innovative partner to world-class manufacturers including Hi-Shear-Lisi, Stanley, ITW, Snap-On, Honda, Whirlpool, Magna, Pratt & Whitney, and MS Aerospace.
With press capacities ranging from 100 to 6000 tons, Sutherland delivers the performance demanded by leading manufacturers in forging, hot heading, and metal forming. Each press is engineered for precision, durability, and long-term value, ensuring reliable performance in the most demanding applications.
Hydraulic and Servo-Hydraulic Presses
Sutherland’s hydraulic and servo-hydraulic lines are engineered for complex forging, variable materials, and programmable motion. These systems deliver full tonnage throughout the stroke with energy-efficient performance and advanced die protection.
Key Features:
Best for: Complex forging, variable materials, programmable motion
I-PRESS® Control System Highlights: ✅Multi-point Stroke Profiles ✅ Programmable Pressure & Position ✅ Live Diagnostics ✅ Remote Connectivity (Ethernet/IP) ✅ Operator-Friendly Touchscreen UI
Mechanical Presses
Sutherland’s mechanical lines are designed for high-speed, high-volume applications such as hot heading and large production runs — delivering peak tonnage at the bottom of the stroke for exceptional repeatability.
Mechanical Forging Presses: 400 to 4400 tons
Mechanical Hot Heading Presses: 88 to 1200 tons
Key Features:
Best for: High-speed hot heading, high-volume part runs
Stroke Speed: Fast, fixed or cam-adjustable
Tonnage Delivery: Peak at bottom of stroke
Energy Use: Constant, motor runs continuously
Die Protection: Integrated with I-PRESS (force sensors, stroke monitors)
Tool Setup: Motorized slide adjustment; quick die change features
Part Consistency: Excellent for known, repeatable jobs
Maintenance: Lubrication, wear on linkages over time
I-PRESS® Control System Highlights: ✅Job Memory (200+ setups) ✅ Programmable Cams & Timing ✅ Safety Category 3 / PL-D ✅ Real-Time Tonnage Display ✅ Die Monitoring
I-PRESS® FORGE – The Next Generation of Control
To meet the evolving needs of modern manufacturing, Sutherland developed the I-PRESS® & Automation Control System — a PLC and software-based solution designed for Industry 4.0 integration.
This intuitive system simplifies user learning, setup, and navigation while eliminating the complexity found in traditional press controls. It provides a safer, smarter, and more scalable platform ready for future automation and data connectivity demands.
New R&D Center and Showroom Under Construction
Sutherland Presses is proud to announce the construction of its R&D Press Line Showroom in Ventura, California. This new facility will serve as a hub for press innovation, technology development, and hands-on demonstrations, reflecting Sutherland’s ongoing commitment to engineering excellence and customer collaboration.
Ventura, CA — October 16, 2025 — KC Press has announced two new servo-hydraulic gap-frame models—the CPS-30-ton and CPS-60-ton—expanding its precision metal-forming portfolio. Designed for high performance with efficient energy use, these presses deliver stronger control, reliability, and versatility for a wide range of forming and assembly tasks.
This launch underscores KC Press’s focus on practical innovation: compact machines that fit easily into existing cells, are intuitive to operate, and ensure consistent, repeatable results. The new models are available now through Sutherland & KC Press and authorized distributors.
Overview
The CPS-30 and CPS-60 combine servo-hydraulic power with an operator-friendly interface to accelerate setup and stabilize cycle-to-cycle quality. Their compact gap-frame geometry provides front and side access for efficient loading and seamless integration with feeders or light automation.
At the core,I-PRESS® ECO Controls unify programming, storage, and recall of jobs—reducing variability in environments with frequent changeovers. The result: predictable throughput and a smoother path from first-article approval to sustained production.
Models Available
CPS-30-ECO (30-Ton Servo Hydraulic Gap Frame Press)
CPS-60-ECO (60-Ton Servo Hydraulic Gap Frame Press)
Technology Highlights:
Servo-Hydraulic Drive System
Quiet, energy-efficient operation.
Full tonnage throughout the stroke.
Closed-loop position and pressure control.
I-PRESS® ECO Controls(Standard)
7" or 10" touchscreen HMI.
Stroke, pressure, and speed programming.
Job recipe storage.
Fault diagnostics & production monitoring.
Energy-efficient standby mode.
Performance and Efficiency
A servo-driven hydraulic architecture adapts flow to real-time demand, cutting idle losses to lower energy consumption and reduce heat. This extends fluid life, stabilizes thermal conditions around the die set, and enhances part consistency.
Precision motion profiles manage approach, press, dwell, and decompression phases with accuracy—protecting sensitive tooling and materials while keeping cycle times competitive for both standalone cells and line-based operations.
Controls and Connectivity
I-PRESS® ECO consolidates production functions into a single, intuitive interface that accelerates learning and maintenance response.
Key features include:
Real-time diagnostics, stroke monitoring, and alarm clarity to reduce troubleshooting time and support audit readiness.
Recipe memory for position, pressure, and speed profiles—enabling fast job recalls and consistent execution across shifts.
Data logging and trend views to validate process windows and support continuous improvement.
Open architecture for seamless integration with feeders, robots, and plant systems—supporting traceability and OEE visibility.
Gap-Frame Design and Serviceability
The rugged gap-frame structure provides generous access without sacrificing stability—ideal for tight spaces and smooth part flow. Operators benefit from direct line-of-sight to tooling, which simplifies setups and improves safety.
Service-friendly layouts, labeled test points, and organized wireways streamline preventive maintenance. Combined with standardized components, these choices reduce lifecycle costs and keep uptime high.
Customer Perspective
“We’re excited to expand our product line with solutions that meet the evolving needs of our customers,” said Tiffani Lewis, Director of Marketing at KC Press.
“These new models offer the robust performance of traditional hydraulic presses with the speed and efficiency advantages of servo technology.”
This customer-centric approach ensures clear quoting, realistic lead times, and full support from commissioning through production ramp-up—helping users reach stable rates quickly and efficiently.
Applications and Use Cases
Built for precision forming and assembly, the CPS-30 and CPS-60 provide motion control that protects both parts and tools across diverse operations.
Typical applications include:
Press-fit, coining, embossing, trimming, light compression, and die tryout.
NPI, sustaining production, and quality-critical work in electronics, automotive, medical devices, and general industry.
Availability and Ordering
The CPS-30 and CPS-60 are available now through Sutherland & KC Press and authorized distributors. Standard configurations support rapid quoting and shorter lead times, with commissioning and training available upon request.
KC Press remains committed to delivering reliable, scalable forming solutions that align with modern manufacturing’s priorities—precision, uptime, and energy efficiency.
October 10, 2025
EMS MANUFACTURERS RELY ON SUTHERLAND PRESSES FOR PRECISION, UPTIME, AND LOWER COST
Electronics manufacturers live on precision, repeatability, and uptime—and they’re measured on first-pass yield, time to PPAP/customer approval, and total cost over the machine lifecycle.
Sutherland and KC Presses address these metrics directly, helping EMS teams:
Improve yield on thin metals and sensitive assemblies
Reduce changeover time and utility spend
Increase uptime with clear diagnostics and remote support
The result: higher productivity, faster approvals, and lower operating costs.
Controls-First Platforms for Electronics
Sutherland’s portfolio pairs modern servo-hydraulic cells for NPI and sustaining work with high-throughput mechanical stamping lines for volume production.
Across both, the I-PRESS® & Automation Control standardizes the operator experience—putting motion, pressure, temperature, and data under one unified system. This makes it easier to develop, validate, and lock process windows—essential when managing short runs and rapid design changes.
Process Control for Delicate Metals
For shields, contacts, terminals, heat sinks, and frames made from thin copper, stainless, and aluminum foils, controlled motion is everything.
The I-PRESS® control allows users to program by:
Position
Pressure
Speed
This minimizes burrs, avoids over-forming, and protects both parts and dies.
Servo-hydraulic cells excel at low-speed bedding, dwell, and decompression, while mechanical lines deliver stable throughput once the recipe is proven.
Faster Changeovers, Faster Approvals
EMS operations thrive on rapid model changes and small batch runs. Features like:
Job memory and guided setups
Recipe portability between presses
Standardized screens, alarms, and die-protection logic
These reduce operator variability and ensure validated settings repeat from shift to shift and plant to plant—helping teams hit PPAP targets sooner and cut scrap during ramp-up.
Industry 4.0 Diagnostics and Remote Support
With real-time diagnostics, trend views, and data logging, process and maintenance teams gain full visibility to:
Troubleshoot faster
Document compliance for audits
Track performance over time
Through secure remote support, experts can review alarms, valve actions, and sensor data in minutes—shortening MTTR and preventing unplanned downtime.
Lower Energy and Maintenance by Design
Advanced fluid management and servo drives cut idle losses, heat, and noise compared to conventional hydraulics—lowering utility bills while extending fluid and component life.
Maintenance is simplified with:
Clear fault guidance
Labeled test ports
Common Tier-1 components
Together, these reduce lifecycle cost without compromising performance.
From NPI Cells to Volume Production
Whether you’re:
Proving out a new design in a compact servo-hydraulic C-frame, or
Running established programs on straight-side mechanical lines,
Sutherland and KC Presses provide a unified path from prototype to scale.
The outcome for EMS manufacturers: ✅ Consistent first-pass yield ✅ Shorter changeovers and PPAPs ✅ Lower energy and maintenance costs ✅ Higher uptime
All engineered for the realities of modern electronics production.
Send us bed size, stroke, daylight, target speeds, and preferred options to accelerate your proposal and shipment.
October 1, 2025
COMPACT POWER: ENTRY-LEVEL 60-TON HYDRAULIC GAP-FRAME PRESSES READY TO SHIP
If you need a compact, accurate press you can put to work this quarter, Sutherland has two proven 60-ton platforms available for quick delivery—with clear, no-surprise pricing.
Both presses are engineered for small-format production, toolroom support, and pilot runs—without sacrificing precision or durability.
WHAT’S IN STOCK
Two standard configurations are reserved for fast shipment:
CP-60 Hydraulic Gap Frame — $88,500 A versatile workhorse for press-fit, coining, embossing, trimming, light compression, and die tryout. Ideal for maintenance cells, R&D labs, and compact production environments.
CPS-60-ECO Servo-Hydraulic Gap Frame — $96,200 All the fundamentals of the CP-60 with the added benefits of servo-pump technology:
• Smoother motion and tighter low-speed control.
• Lower energy use, heat, and noise.
• Reduced operating costs with consistent cycle performance.
MODEL HIGHLIGHTS
CP-60 HYDRAULIC GAP FRAME
Balanced fast approach/return with controlled dwell.
Send us bed size, stroke, daylight, target speeds, and preferred options to accelerate your proposal and shipment.
September 24, 2025
I-PRESS & AUTOMATION: FROM 60 TO 6000 TONS UNIFIED CONTROL SYSTEM, UNMATCHED PERFORMANCE
Unified Control Across Your Press Fleet
I-PRESS® & Automation unifies Sutherland’s servo-hydraulic and mechanical stamping presses under a single, intuitive control system. Operators, engineers, and maintenance teams all work from one framework, programming motion and pressure profiles across position, pressure, and speed with up to seven programmable changes per stroke. Key capabilities include:
Adjustable dwell times and programmable cushions to stabilize flow and protect geometries.
Job and recipe memory to recall validated setups in seconds.
Consistent performance across shifts, tools, and product families.
This unified model reduces downtime, improves flexibility, and boosts first-pass yield across the press fleet.
On servo-hydraulic presses, I-PRESS® drives closed-loop, servo-controlled pumps that match flow to real-time demand rather than dumping excess flow across relief valves. This ensures smoother forming, faster response, and dramatically lower noise and heat generation.
Plants routinely see up to 80 percent energy savings compared to conventional hydraulics, while also benefiting from cooler oil, more stable clearances, and longer component life. For advanced applications such as composite curing, deep draws, or large-area forming, optional four-corner level monitoring maintains platen parallelism, protecting tooling and ensuring dimensional accuracy.
Mechanical Press Intelligence
On mechanical presses, I-PRESS® orchestrates speed windows, tonnage monitoring, and die protection functions that safeguard tooling while maximizing throughput. Precise automation handshakes synchronize coil feeders, transfer systems, and end-of-line devices with the press cycle, reducing idle time and eliminating unnecessary slowdowns.
By combining intelligent monitoring with coordinated automation, I-PRESS® helps extend die life, minimize toolroom interventions, and keep production running smoothly.
Industrial-Grade Platforms and Safety
I-PRESS® is built on Rockwell Allen-Bradley architectures, with Siemens and Omron options available to match plant standards and spare part strategies. Safety is fully integrated at Category 3 / PL-d performance levels, incorporating redundant safety channels and press-specific interlocks designed for clutch-brake circuits and servo axes. Key safeguards and design features include:
Safe speed, safe position, and safe stop functions.
Seamless integration with light curtains, interlocked gates, and area scanners.
Redundant safety channels and certified safety I/O for reliability.
A role-based HMI that separates recipe management, diagnostics, and configuration.
This architecture ensures operator protection, reduces nuisance trips, and provides a structured, secure environment for both production and maintenance teams.
Integration, Data, and Remote Support
I-PRESS® simplifies integration with the wider pressroom ecosystem, including robots, conveyors, quick die change carts, feeders, transfer systems, and heated platens. The platform enhances performance through:
Standardized handshakes and clear state models that reduce custom coding.
Condition monitoring with stroke-by-stroke data capture.
Secure remote connectivity for diagnostics, updates, and collaborative troubleshooting.
These capabilities accelerate commissioning, shorten repair cycles, and provide a strong foundation for continuous improvement.
Energy, Sustainability, and Cost of Ownership
Efficiency gains with I-PRESS® go beyond utility savings. By minimizing bypass losses, reducing idling waste, and flattening demand spikes, servo-driven hydraulics reduce the need for oversized chillers or oil coolers.
Lower heat and vibration extend the life of seals, hoses, and valves, while smoother motion reduces shock on mechanical linkages and bearings. Predictive maintenance routines leverage machine telemetry to issue timely service alerts, helping manufacturers plan interventions that deliver the most value. Over time, these efficiencies lead to higher OEE, fewer unplanned stoppages, and a safer, calmer production environment.
Operator Experience and Training
A control system is only as effective as its interface, and I-PRESS® is designed for clarity and governance. Role-based access ensures that operators can run and adjust recipes confidently while engineers dive into advanced tuning without compromising safety. Ease of use is supported by:
Wizards that guide cushion setup, dwell adjustment, and speed windows.
Visual indicators mapping crank angle, pressure curves, and real-time tonnage.
Recipe management with version control, approvals, and rollback.
Training accelerates because concepts are transparent, documentation is contextual, and diagnostics are written in plain language instead of cryptic codes.
From Prototype Cell to 6000-Ton Production
Whether supporting prototype cells or full-scale production lines, I-PRESS® & Automation provides a unifying control strategy that improves precision, protects tooling, and raises overall equipment effectiveness.
Servo-hydraulic presses gain smoother motion and dramatic energy savings, while mechanical presses gain speed windowing, die protection, and synchronized automation for greater throughput.
With industrial-grade control platforms, Category 3 PL-d safety, remote connectivity, and complete data visibility, I-PRESS® enables manufacturers to standardize across fleets, accelerate project launches, and achieve measurable cost-of-ownership benefits from 60 to 6000 tons.
Press On & Forge Ahead. With Sutherland and KC Presses.
September 19, 2025
COMPOSITE MANUFACTURING: INTELLIGENT MOTION AND PRECISION LEVELING
Controls First: Purpose-Built for Fast-Moving Composite Programs
Composite programs move fast—specs tighten, materials evolve, and tooling windows shrink. That’s why the Sutherland family of presses, including KC Presses, is built with a controls-first approach that unifies mechanics and motion.
From compact servo-hydraulic C-frames to large four-post and straight-side compression systems, our portfolio is engineered to keep parts consistent and cycles short—without adding complexity to the line.
By pairing proven press structures with I-PRESS® & Automation and four-corner level monitoring, teams gain predictable process windows across jobs and shifts. The results are measurable: better laminate thickness control, cleaner fiber architecture, and repeatable consolidation—even when tools run hot and loads vary across the platen.
Process-Ready Platforms for Modern Composites
Our lineup is designed for the applications composite manufacturers run every day:
Compression molding
Hot/warm forming
HP-RTM
Stamp forming of thermoplastics
Diaphragm/forming trials
DPS Four-Post presses provide excellent bed/slide parallelism and access for large tools. HPS Straight-Side and HUX Series presses deliver the rigidity and slide guidance needed for demanding parts and molds.
This platform strategy lets teams scale from development to production with common controls and a shared options menu. Whether installing a single cell or a multi-press line, the same core architecture supports cushions, heated platens, and automation handshakes—reducing commissioning time and simplifying support.
I-PRESS® integrates motion, pressure, temperature, and data into one environment. Engineers can build, validate, and lock recipes quickly with programmable profiles for approach, forming, dwell, and decompression—all in a single stroke.
For teams standardizing across plants, common HMI logic, job libraries, and diagnostics shorten training and reduce variability. Recipe portability ensures that a validated process in one facility can be reproduced in another with confidence—accelerating launches and tightening quality loops.
Precision Leveling You Can See: Four-Corner Monitoring
Parallelism is critical in composites. The four-corner level monitor provides real-time feedback at each corner, visualized on-screen to verify platen alignment at contact and at bottom dead center under load. This visibility turns parallelism from a “black box” into a controllable parameter.
When paired with servo-hydraulic packages and proportional valves, active control maintains parallelism during consolidation and cure windows. The payoff: fewer surprises, less fiber wash, reduced resin pooling, and tighter thickness variation—especially on large-format tools and asymmetric layups.
Fluid Control You Can Trust: Smooth, Quiet, Efficient
Hydraulic performance is anchored by Bosch Rexroth fluid management with servo-driven pump options. Benefits include:
Smooth motion profiles
Lower noise and heat
Energy savings (duty-cycle dependent)
The fluid circuit is designed for reliability and serviceability, with clear diagnostics and maintenance-friendly layouts. Faster response, stable pressures, and consistent flow translate into repeatable parts and fewer process interruptions.
Safety and Uptime by Design
Every press is built on a Category 3 / PL d safety architecture, combining robust hardware with intuitive, on-screen guidance for operators and maintenance teams.
Integrated diagnostics, remote support enablement, and preventive maintenance programs reduce unplanned downtime. Frames are FEA-engineered and heat-treated for stability, while guidance systems maintain alignment over time and temperature—protecting tools, improving part quality, and extending productive life.
From Spec to Recipe: Faster Validation, Shorter Cycles
With I-PRESS®, programmable motion and pressure profiles make it simple to segment each stroke. Engineers can:
Guide resin flow and fiber consolidation
Iterate rapidly
Validate process windows
Store full recipes for repeatable results across shifts and sites
The combination of precise motion control and active leveling shortens trials and keeps cycle times competitive. As materials or specifications evolve, teams can adjust profiles without retooling the entire cell.
Proven Platforms, Clear Path to Production
DPS Four-Post: Access, parallelism, and versatility for large tools
HPS Straight-Side & HUX Large-Tonnage: Rigidity and accuracy for demanding parts and molds
Compact Servo-Hydraulic C-Frames: Ideal for auxiliary operations, pilot runs, and space-constrained forming cells
Open architecture simplifies integration with robots, feeders, and MES/ERP systems. Job libraries and data logging support continuous improvement—a clear path to control fidelity, parallelism, and reliability without added complexity.
Press On & Forge Ahead. With Sutherland and KC Presses, composites perform with confidence.
August 25, 2025
FITTING 400 TONS OF PRECISION INTO 14 FEET: HOW OUR CUSTOM SOLUTIONS TEAM DELIVERED A SERVO HYDRAULIC PRESS FOR WHIRLPOOL’S R&D CENTER
Challenge
Whirlpool’s Michigan R&D Center needed a fullcapability, 400-ton servo hydraulic press to support rapid prototyping,tooling trials, and material development—inside a lab bay capped at just 14feet of ceiling height.
Beyond the envelope constraint, the team required:
Quiet operation.
Clean service access.
Full data capture to document trials and iterate quickly.
Our Approach
Sutherland’s Custom Solutions Group partnered with Whirlpool’s engineering, facilities, and EHS teams to engineer a low-profile,high-rigidity press package that meets the performance brief without compromising safety, serviceability, or accuracy.
What We Designed and Delivered
Low Profile HD2 Frame Architecture
Heat-treated, welded steel frame engineered via FEA to meet JIS 1st class deflection standards.
Eight-point, full-length taper wedge slide guidance with high compression bronze liners for parallelism and tool life.
Short stack crown design with twin main cylinders, optimized for overall height while preserving guidance length and rigidity.
Compact Servo Hydraulic Powertrain
Servo Drive Fluid Management (SDFM): high-efficiency servo motor driving a Rexroth high-pressure pump for responsive flow on demand and 50–70% energy savings vs. conventional hydraulics.
Manifold-mounted, dual safety-rated control valves with local test ports; gun-drilled manifolds minimize piping and leak points.
Remote-mount hydraulic tank and heat exchanger on a sidecar skid at floor level for service access without overhead clearance.
Height-Smart Layout and Service Access
Remote-mounted Main Electrical Panel (MEP) with Lexan viewing windows and temperature control, located on a side wall within conduit/cable length limits.
Swing arm Master Operator Station (MOS) with I-PRESS® HMI to keep the operator envelope compact.
Optional shallow pit (or no-pit configuration) with low-profile bolster and removable riser blocks to adjust daylight for different tools without exceeding the 14′ cap.
Roll-out die carts sized for the lab aisle, maintaining quick change capability in a tight footprint
I-PRESS® & Automation Controls with AI Intelligence
Built on Allen Bradley hardware; Cat 3, PL d safety architecture with integrated diagnostics.
Multi Point Edit: program position, speed, and pressure up to 7 times in one stroke—ideal for deep draws, coining, and complex formability studies.
Real-time tonnage curves, position plots, and sensor I/O; data logging for traceability and DOE work.
Optional four-corner level monitoring for mold closure and parallelism verification in composite or precision tooling trials.
Remote connectivity (secure VPN) for off-site support, updates, and collaborative troubleshooting.
Lab-Friendly Utilities and EHS (Environment, Health & Safety)
Acoustic treatment and servo pump duty cycle minimize dB levels.
Vibration isolation pads sized to floor loading; no special foundation required in the no-pit configuration.
Integrated light curtains, side barrier guards, and safety slide locks; I-PRESS intelligent muting during upstroke improves productivity without compromising safety.
Clean fluid management: electronically monitored filtration, high/low tank level sensors, and easy-access cleanout panels to reduce maintenance time
Results
Full 400-ton forming capability within a 14-foot ceiling envelope, with preserved daylight and stroke for R&D versatility.
Faster, cleaner changeovers via recipe-driven jobs and low-profile die exchange.
Lower energy consumption and heat load thanks to SDFM and smart manifolds—ideal for lab environments.
Quantitative, repeatable trials with complete data capture for engineering reports and customer reviews.
Service-first design: all routine maintenance performed at floor level—no ladders or overhead access needed.
Why It Works
Tight spaces usually force compromises. We refused to trade height for accuracy or rigidity. By re-engineering the crown, relocating power and controls to sidecar skids, and leveraging our eight-point guidance, we kept the critical geometry long and stable while compressing everything else.
The result: a lab-ready, production-grade press that runs like a full-height machine.
About Sutherland Custom Solutions
For more than 75 years, Sutherland Presses has helpedcustomers “Press On & Forge Ahead” with:
TEAM SUTHERLAND ON THE MOVE: INSTALLATIONS COAST TO COAST
COAST-TO-COAST EXPANSION
In recent weeks, crews have brought new capacity online in Ohio, Michigan, Indiana, Tennessee, California, Washington, and Oregon, while parallel projects ramp in Canada and Mexico.
This cadence speaks to a proven formula carried by a family-owned company since 1946:
Disciplined execution.
Controls-first engineering.
Relentless focus on uptime, safety, and operator confidence.
For manufacturers in metal forming, automotive, aerospace, forging, and composites, the result is tangible productivity now and a scalable foundation for the future. Customers are already experiencing:
Faster time-to-first-part.
Smoother changeovers.
Quality validated at startup and sustained through lifecycle support.
TURNKEY APPROACH TO INSTALLAITONS
Behind each startup is a risk-reducing, timeline-compressing approach:
Integration: Mechanical and servo-hydraulic presses, automation, and I-PRESS® control commissioning in one coordinated rollout.
Validation: Documented run-off to prove performance in speed, tonnage, parallelism, and part quality.
Training: Hands-on instruction tailored to operator tools, parts, and maintenance routines.
Safety: Every installation validated to CAT-3 and PLd standards.
By combining technology, intelligent controls, and pragmatic training, Sutherland Presses ensures complex launches become repeatable, manageable processes that slot seamlessly into existing plant routines.
IMMEDIATE PAYOFF FOR PRODUCTION LEADERS
Customers report measurable wins in:
Reliability.
Changeover efficiency.
Downtime reduction.
Notably, I-PRESS® encodes best practices into every shift, making smart work the default.
Faster ramp-ups compressing time to steady-state throughput
Reduced unplanned downtime with predictive diagnostics and fault isolation.
Smoother changeovers via saved recipes and job memory.
Programmable motion profiles tailored to part geometry and material.
On-screen troubleshooting guidance.
Actionable data logging for continuous improvement and audit readiness.
SERVO HYDRAULIC ADVANTAGE
At the heart of many new lines are Sutherland Servo-Hydraulic Presses, engineered for:
Power density
Precision
Long-life reliability under demanding duty cycles
These presses unite the responsive control of a servo system with the stout power of hydraulics, all under the user-first I-PRESS® interface.
Key Advantages:
Unified press, feed, transfer, and ancillary device control.
Energy efficiency via intelligent pump management and standby logic.
Customizable tonnage, daylight, stroke, and bed size.
Reduced maintenance with condition monitoring and easy service access.
Safety features meeting or exceeding CAT-3 and PLD.
Lifecycle support with OEM parts, training, and remote diagnostics.
EXCECUTION AS THE DIFFERENTIATOR
What ultimately sets Sutherland apart is execution. The company’s experienced crews bring project planning discipline to every installation, and that precision translates into shorter setup times, smoother first shifts, and cleaner handoffs. By working in tight coordination with plant teams, staging, rigging, power-up, and trial runs are sequenced to minimize disruption. Flexible scheduling further ensures that production commitments remain intact.
This disciplined approach applies equally to greenfield lines, phased upgrades in high-volume automotive environments, or aerospace projects where dimensional accuracy and traceability are paramount. Across every industry served, customers know they can rely on consistency: the same people, the same process, and the same commitment to results.
A STRAIGHTFORWARD PATH FORWARD
For plants planning their next step, Sutherland offers a process built for speed, accountability, and measurable outcomes. Each engagement begins with a clear assessment of current assets and production goals, followed by application engineering that aligns press, automation, and controls with part requirements. Timelines are mapped with defined milestones and validation criteria, while installation planning covers rigging, utilities, and safety readiness. On-site commissioning includes operator training and full CAT-3/PLd safety validation, and every project closes with a documented run-off that confirms speed, tonnage, parallelism, and quality.
From there, performance is sustained with ongoing service, preventive maintenance programs, and rapid-response repair capabilities. The goal is not only to deliver an installation but to ensure long-term productivity and peace of mind.
A Heritage of Innovation
Since 1946, Sutherland Presses has advanced mechanical, servo hydraulic, and forge presses that win on reliability and precision. Backed by training, OEM parts, and lifecycle service, the company sustains plant performance worldwide.
Today, as manufacturers demand higher OEE, greater efficiency, and the confidence to form new materials, Sutherland’s formula continues to meet the moment.
The calendar is filling fast—secure your slot, keep your lines moving, and let Sutherland help you Press On and Forge Ahead.
The story of presses begins with the most fundamental manufacturing act: shaping material by force. For thousands of years that force was delivered by muscle—smiths hot-forged iron with hand hammers and simple tools.
As communities organized around waterpower in the late Middle Ages, cam-driven helve hammers and trip hammers multiplied a human’s output, establishing the first mechanized metalworking “presses.”
By the Renaissance, screw presses—adapted from olive and wine pressing—were applied to coining and early metal forming. Their mechanical advantage produced greater uniformity and repeatability than a hammer could.
The Industrial Revolution then transformed forming pressure from intermittent and manual to continuous and mechanical.
Nasmyth’s steam hammer (1839) enabled larger forgings with controllable blows; Joseph Bramah’s hydraulic press (1795) turned fluid power into a reliable, scalable source of force. Bramah’s principle—force multiplication through fluid pressure and area—still underpins modern hydraulic presses.
In the late 19th and early 20th centuries, the rapid growth of sheet steel use in appliances and, most significantly, automobiles created a new production logic: high-speed, high-repeatability stamping.
Flywheel-driven mechanical presses with crank or eccentric drives, progressively guided slides, and increasingly rigid frames emerged as the backbone of mass production. Progressive dies and transfer tooling allowed multiple operations in a single press stroke, multiplying output while elevating the importance of press rigidity, parallelism, and slide guidance to protect tooling and control quality.
After World War II, the interplay between metallurgy, bearings, and fabrication matured presses further. Straight-side frames reduced angular deflection under load compared with open C-frames, making tight tolerances possible at higher speeds.
At the same time, forging technology advanced with closed-die presses and screw presses paired to controlled heating, producing parts with excellent grain flow and strength. The second half of the 20th century also saw hydraulic presses become indispensable for deep drawing, coining, and jobs requiring full tonnage throughout the stroke—something mechanical presses deliver only near bottom dead center.
Controls were the quiet revolution. Early presses were governed by cam timers and hardwired relays. As safety requirements increased and automation proliferated, electronic controls replaced electromechanics, and then programmable logic controllers (PLCs) replaced hardwired logic altogether.
Human–machine interfaces (HMIs) made setups faster and more visual. As standards such as Category 3 and Performance Level d took hold, safety became an engineered architecture rather than an afterthought. Integrated safety PLCs, light curtains, redundant valves, and monitored interlocks became standard, reducing risk while improving diagnostics and uptime.
The 21st century has added two accelerants. First, servo technology—applied to hydraulics through servo-pumps and to mechanical presses through servo drives—gave users precise control of motion and tonnage profiles, not just cycle speed. In hydraulic presses, multi-point speed and pressure profiles within a single stroke improved forming, reduced scrap, and protected surface finish.
In mechanical presses, servo drives enabled programmable stroke shapes for difficult materials and complex dies. Second, connectivity and analytics changed the way presses are run and maintained. PLCs integrated with enterprise networks, HMIs became thin clients for data-rich operations, and condition monitoring turned maintenance from reactive to predictive.
While metals drove the early narrative, composites—both thermoset and thermoplastic—created new demands for presses. Compression molding dates back a century, with early thermosets like Bakelite.
As glass and carbon fiber reinforcements became common, matched-die compression molding, sheet molding compound (SMC), and bulk molding compound (BMC) took off in automotive and appliance. In aerospace, autoclaves dominated for decades, but presses increasingly handle high-pressure consolidation for specific parts and thermoplastic laminates where cycle time matters.
Modern composite presses require heated platens for controlled temperature ramps, high daylight for thick tools, long strokes for draw and de-mold, and—critically—excellent platen parallelism and four-corner level control to ensure uniform thickness and fiber volume fraction. Sensors and controls must orchestrate pressure–temperature–time profiles while protecting expensive molds.
Across both metals and composites, the physics have not changed: rigidity, minimal deflection, repeatable motion, and reliable control determine part quality, tool life, and throughput. What has changed is the toolkit: servo motion, safety-engineered controls, four-corner leveling, guided slides, and data-driven diagnostics. The press is no longer an isolated machine; it is the orchestrator of a cell with feeds, transfers, cushions, heaters, and sensors.
This evolution is the context in which Sutherland Presses has built its legacy. Since 1946, Sutherland has focused on high-performance mechanical, servo-hydraulic, hydraulic, and forge presses across North America, combining robust frames and slide guidance with modern control architectures.
The company’s “Controls First Philosophy” is embodied in the I-PRESS control platform, based on Allen-Bradley or Siemens hardware, with safety engineered to Category 3 and Performance Level d. That means safety, motion, and automation are designed as one system, with integrated PLC/HMI, die protection, real-time tonnage monitoring, and data capture that align with international standards.
For metal stamping, Sutherland’s mechanical and servo-hydraulic lines prioritize frame rigidity, minimal deflection, and long-life guidance—essentials for progressive and transfer work.
For forging and fasteners, its high-tonnage solutions bring the consistent force and durability required for closed-die operations. In composites, Sutherland has highlighted capabilities at events like CAMX, showcasing servo-hydraulic presses designed for compression molding: long strokes, high daylight, robust frames with 8-point full-length slide guidance, and optional four-corner level monitoring to maintain platen parallelism under load.
Systems are available with major fluid power components (such as Rexroth) and configurable mold areas for large-format parts, with published examples including a 3300 US ton, four-cylinder configuration and offerings ranging from 200 to 10,000 tons for composite applications. Throughout, controls integration is central: I-PRESS manages multi-point speed and pressure profiles, logs process data for audits, and supports remote diagnostics to reduce downtime.
What ties the long arc of press history to Sutherland’s present offering is a consistent engineering ethos:
Mechanical integrity first. Heavy steel frames, stress-relieved and precision machined, deliver the rigidity and minimal deflection that quality and die life demand.
Guidance and alignment matter. Full-length slide guidance and parallelism protect tooling, reduce scrap, and support higher speeds with less vibration and snap-through impact.
I-PRESS Controls as an equal pillar. PLC/HMI platforms built on mainstream hardware, with safety at Cat 3/PLd, simplify service, speed training, and integrate cleanly with feeds, transfers, heaters, cushions, and plant networks.
Data for decisions. Real-time diagnostics, alarms, and analytics enable predictive maintenance and continuous improvement.
Application-specific motion. Servo-hydraulic profiles or servo drives adapt stroke shapes and pressures to the material and tool, whether deep drawing steel or consolidating thermoplastic laminates.
Lifecycle partnership. Turnkey installation, training,maintenance programs, and responsive parts/service ensure the press keepspaying back for decades.
As manufacturers push into lighter, stronger materials,tighter tolerances, and more traceable production, expectations of presses willcontinue to rise. The winning machines will look like the best of thepast—stiff, square, and reliable—enhanced by modern safety, motion, andintelligence. That is the space Sutherland Presses has chosen to lead: marryingnearly eight decades of press-building heritage with advanced controls,composite-ready platforms, and customer-first service.
If your roadmap calls for upgrading stamping, launching acomposite line, or modernizing controls, Sutherland’s portfolio spans the needsof today’s pressrooms with the reliability and insight required for tomorrow’s.Press on and forge ahead—with equipment and controls designed for the nextchapter of metal and composite forming.
📩 For more information or to request a brochure, contact us today at info@sutherlandpresses.com or call us at +1-310-453-691.
Team Sutherland
July 14, 2025
FROM COMPLEXITY TO SIMPLICITY: THE INVENTION OF I-PRESS AND THE FUTURE OF PRESS CONTROLS
THE PROBLEM WITH TRADITIONAL PRESS CONTROLS
In the late 1990s, Mark Sutherland, a seasoned expert in the metal forming industry, attended the EuroBLECH trade show in Hannover, Germany. Among massive machines from top manufacturers in Germany, Japan, and Italy, one issue stood out: the press control systems. These control panels were overly complex, intimidating, and clearly designed by engineers for engineers. Even for someone like Mark, with decades of experience, the systems were difficult to navigate.
A SIMPLE QUESTION THAT SPARKED INNOVATION
Amid the noise and mechanical spectacle, Mark had a transformative thought: “What if a press control could be welcoming, easy to use, and even a bit fun?” That question sparked a journey that would eventually reshape the press control industry. Mark envisioned a future where operators of all experience levels could safely and confidently manage even the most advanced machinery.
DESIGNING A USER-FIRST CONTROL SYSTEM
Returning home from the trade show, Mark began developing a new kind of press control system—one designed not around the machine, but around the person using it. He adopted a philosophy he called the “EEE” principle: Engage, Entertain, and Educate. With this foundation, he and his team began work on what would become a revolutionary interface: I PRESS.
INTRODUCING I PRESS: DESIGNED FOR PEOPLE
The I PRESS control system was built with a large, intuitive touchscreen interface and a software-based architecture compatible with industry-standard platforms like Rockwell Automation (AB), Siemens, and Omron. Unlike rigid legacy systems, I PRESS was designed for flexibility, user engagement, and adaptability across a wide range of press types—from mechanical and servo-hydraulic to forge presses.
BUILT FOR SAFETY, SIMPLICITY, AND FUTURE GROWTH
Over time, I PRESS evolved to meet and exceed international safety benchmarks, including Category 3 and Performance Level D (PL-D). More importantly, its architecture allowed for seamless updates through software—eliminating the need for costly chip replacements. This future-ready approach made I PRESS a practical and forward-thinking investment for manufacturers.
POWERFUL FEATURES THAT IMPACT PERFORMANCE
I PRESS was more than just user-friendly—it was packed with intelligent features tailored for real-world production environments:
Intuitive touchscreen interface
200+ job memory with searchable alpha-numeric names
130+ monitored press faults with built-in guidance
Real-time data collection and Industry 4.0 readiness
Compatibility with Rockwell AB, Siemens, and Omron
Remote diagnostics and support
Expandable for future needs
Integration with feeders, robotics, and transfer systems
High-level safety compliance
Programmable cams, die protection, and tonnage monitoring
RETROFITS FOR ANY BUILDER OF PRESSES
One of the standout advantages of I PRESS is its adaptability. The system is available for retrofitting older presses—even those built by other manufacturers. This makes it an excellent solution for shops looking to modernize without replacing entire machines. By upgrading controls alone, manufacturers can significantly improve safety, reliability, and performance.
TRANSFORMING PRESS OPERATIONS GLOBALLY
Mark Sutherland’s commitment to operator-focused design didn’t just improve press controls—it transformed the way companies around the world think about equipment usability. Today, I PRESS stands as a leading control solution in the global press market, setting a benchmark for simplicity, smart technology, and long-term value.
A LEGACY OF INNOVATION
From a single moment of inspiration on the trade show floor to an industry-changing technology, the invention of I PRESS proves that the best ideas come from truly understanding the user. Mark Sutherland’s legacy lives on in every machine running this powerful, practical, and people-first control system.
July 2, 2025
SERVO-HYDRAULIC SHOCKWAVE: KC PRESSES SET NEW BENCHMARK FOR 24/7 PRODUCTIVITY
The manufacturing rumor mill has been humming, and for good reason. KC Presses, the private-label division of Sutherland Presses, has rolled out a next-gen family of servo-hydraulic workhorses that are turning heads across the industry
Backed by more than seventy-five years of metal-forming pedigree, the new CPS, DPS, and HPS Series promise to compress lead-times, operating costs, and maintenance headaches all at once. Early adopters report double-digit throughput gains and near-instant ROI, confirming that the servo-hydraulic era has officially arrived.
ENGINEERED FOR PEAK PERFORMANCE
Every KC press begins its life in a virtual foundry of finite-element analysis where stresses are mapped, eliminated, and optimized. Chamfered, heat-treated steel columns deliver negligible frame deflection even at fifteen-hundred-ton loads, preserving die life and part accuracy.
Eight-point full-length taper wedges keep the slide honest while the Rexroth high-pressure pump drives tonnage curves once reserved for mechanical giants.
The result is mechanical precision with hydraulic versatility, all wrapped in a compact footprint that frees up valuable floor space for revenue-generating operations.
INTELLIGENT CONTROL WITH I-PRESS 5.0
Operator intuition meets Industry 5.0 sophistication on the ten-inch Panel View HMI. Rockwell Allen Bradley architecture guarantees global part availability and cybersecurity compliance. Job memory stores motion, pressure, and speed profiles, slashing changeover time from hours to minutes.
Real-time analytics flag anomalies before they touch quality, enabling predictive maintenance schedules that keep production lights green. Virtual oscilloscope view captures slide curve and pressure in microseconds for instant on-press tuning.
FLUID MANAGEMENT THAT THINKS AHEAD
Hydraulics are often the silent saboteur of uptime; KC neutralizes the threat with its Bosch Rexroth dual-circuit FMS. Gun-drilled manifolds with test ports sit above the tank for walk-up access, not crawl-under frustration.
Electronically monitored filters talk directly to the controller, issuing alerts long before contamination becomes scrap. High-speed prefill valves, chrome-finished main cylinders, and servo-driven pumps cut energy draw up to thirty percent on each cycle. Whisper-quiet operation at under seventy-five decibels keeps the shop floor OSHA compliant and conversation-friendly.
FRAME RIGIDITY YOU CAN MEASURE
Press accuracy lives or dies on frame stability. KC straight sides are built to Japanese Industrial Standards with elongation values that rival monolithic cast bodies. That stability trickles down to tooling, extending sharpening intervals and reducing die change interventions. Add the optional quick-roll tables and you can stage, swap, and restart in record time, all while preserving alignment integrity across multiple shifts.
SAFETY, SPEED, SUSTAINABILITY
Performance Level D and Category 3 guarding come standard, but KC did not stop there. Dual safety valves, redundant light curtains, and torque-off verification protect people and throughput simultaneously.
Regenerative drive logic recovers kinetic energy on every decel, feeding it back to the grid or secondary systems. Oil temperature is kept in the sweet spot by an oversized heat exchanger, prolonging seal life and lowering disposal costs. Powered roll-out tables sync with the slide, letting one operator complete a die swap in fewer than five minutes.
UNMATCHED SAFETY AND ACCURACY
KC presses deliver Category 3 and Performance Level D safety architecture, exceeding industry requirements for operator protection. Every safety system is deeply integrated into the control logic, ensuring that no compromise is made between security and productivity.
The high-resolution 10-inch I-PRESS HMI places critical insights front and center—offering real-time visualization for slide, cylinder, and die cushion parameters. From advanced diagnostics to live performance adjustments, everything the operator needs is just a touch away.
PREMIUM SERVICE AND CUSTOMIZATION
KC isn’t just a press, it’s a platform. From day one, customers receive detailed electrical schematics, a full bill of materials for every component, and unrivaled technical support. Whether you need quick-turn builds, custom bed sizes, or automation-ready configurations, we deliver solutions—not just machines. Every KC press is built with components from vetted global suppliers to guarantee reliability across industries and applications.
READY TO PRESS ON AND FORGE AHEAD
Whether you stamp appliances, form EV battery trays, or draw aerospace alloys, KC Presses give you the leverage to outpace competitors. Pair the machines with suspended inverted robots, crown-mounted panels, and non-skid mezzanines, and you unlock a modular line that grows with demand. The future of forming is servo-hydraulic, and the badge on that future reads KC. Secure your build slot now and turn today’s production targets into tomorrow’s baseline.
MEET THE DATA-DRIVEN GIANT: HOW THE HD2-500 SERVO HYDRAULIC PRESS TRANSFORMS EVERY STROKE INTO SMART MANUFACTURING MAGIC
Sutherland Presses is turning heads across the forming industry with the arrival of its newest showpiece, the HD2-500 Ton Servo-Hydraulic Press. Installed earlier this week at a leading manufacturer, the powerhouse machine instantly elevated shop-floor capabilities, bringing monumental force, extreme accuracy, and a sleek digital brain to the production line.
While the press itself stands tall, the real story is how its integrated intelligence transforms every stroke into a data-rich opportunity for higher quality, faster throughput, and measurable savings.
INSTALLATION MILESTONE
Perched on a reinforced foundation, the HD2-500 makes a bold first impression. The 500-ton frame glides through a generous 48-inch stroke and supports an expansive 80-by-80-inch die area, giving toolmakers space to innovate without compromise. Commissioning teams reported a friction-free start-up that took mere hours, underscoring Sutherland’s plug-and-produce approach.
Operators who once wrestled with manual tweaks now command motion profiles with fingertip ease, thanks to servo technology that listens as well as it delivers crushing power.
DIMENSIONS THAT IMPRESS At a glance, the numbers tell the story:
500 tons of forming force for deep draws, high-strength steels, and composite layups
48 in. programmable stroke providing everything from whisper-touch bumping to full-force pierce cycles
80 x 80 in. bolster and slide area, easily accommodating large progressive dies or multiple small tools in a single set-up
Lower hydraulic die cushion offering multi-point pressure control for wrinkle-free results and extended die life
Compact power unit engineered for energy efficiency, noise reduction, and simplified maintenance access
CONTROLS FIRST PHILOSOPHY
Sutherland’s engineering mantra is simple: start with the control platform and let the mechanics follow. On the HD2-500 that philosophy comes alive through fully programmable motion profiles. Users map acceleration, deceleration, dwell, and return speeds with the same precision a CNC mill applies to tool paths.
The outcome is a press that adapts to fragile composites one hour and plate steel the next, all while logging every movement for predictive analytics. Production managers gain the freedom to chase new markets without worrying about retooling time.
THE I-PRESS EDGE Central to the experience is the I-PRESS control system, an industry benchmark for intuitive interaction. Highlights include:
15-inch color touchscreen with swipe navigation and context-sensitive help screens
Built-in recipe library storing unlimited job parameters, die cushion curves, and sensor settings
Real-time dashboards tracking force, position, energy draw, and cycle counts for actionable OEE metrics
Ethernet and OPC-UA connectivity that drop the press into any smart-factory network in minutes
Remote diagnostics allowing Sutherland technicians to assist, update software, or push new features without site visits
SAFETY YOU CAN TRUST Performance is nothing without protection, and the HD2-500 meets the challenge head-on:
Designed to Cat-3, PL-D risk levels in accordance with ISO 13849 and ANSI B11 standards
Redundant safety valves and monitoring relays supervising every axis of motion
Light curtains, area scanners, and interlocked guarding shipped pre-wired for rapid compliance sign-off
Emergency-stop circuits verified through automatic daily check routines
Maintenance mode that isolates hydraulic energy while preserving control power for troubleshooting
SERVO HYDRAULIC MUSCLE
Unlike conventional hydraulic presses that waste energy throttling flow, Sutherland’s servo pump architecture delivers oil on demand. The result is lightning-fast response at low decibels and with impressive electricity savings. During idle periods the motors sip power; during forming, they unleash full torque instantly.
Heat generation drops, fluid life extends, and cycle times shrink, all while the ram maintains positional accuracy measured in thousandths of an inch. Whether shaping aerospace panels or automotive brackets, users experience repeatability that rivals mechanical presses without sacrificing versatility.
PARTNERING FOR PERFORMANCE
Sutherland views each installation as the start of a long-term collaboration. Training programs blend classroom fundamentals with on-press coaching so crews hit peak proficiency quickly. Preventive-maintenance plans, spare-parts packages, and scheduled health checks ensure the HD2-500 stays production-ready year after year.
For plants chasing carbon-neutral goals, Sutherland’s application team can benchmark current consumption and fine-tune servo settings for even greater efficiency. The company’s global support network answers calls around the clock, eliminating downtime no matter the time zone.
REQUEST YOUR QUOTE TODAY
With capacity slots filling fast, now is the moment to secure your own HD2-500 Ton Servo-Hydraulic Press and join the growing community of manufacturers redefining what a press can do.
To explore pricing, ROI calculations, or custom modifications, email Info@SutherlandPresses.com and let the journey toward smarter forming begin.
June 25, 2025
COMMAND, CONNECT, CONTROL: HOW I-PRESS® IS RESHAPING THE FUTURE OF PRESS AUTOMATION
SMARTER MACHINES, SMARTER DECISIONS
Upgrading to I-PRESS Controls gives traditional presses a new brain—transforming them into adaptive, intelligent systems. Through real-time feedback and smart machine integration, manufacturers gain control over performance variables like never before. The system learns, adjusts, and optimizes on the fly, allowing operators to move from reactive fixes to proactive efficiency.
SAFETY BUILT INTO THE CIRCUITRY
I-PRESS doesn’t treat safety as an afterthought—it’s engineered into the core. Meeting Category 3 and Performance Level D standards, the system integrates high-level safety features that minimize operational risks and downtime.
✔️ Built-in diagnostics allow quick responses to safety events
✔️ Reduces liability and ensures compliance with safety regulations
✔️ Protects both personnel and equipment from avoidable harm
WELCOME TO THE INDUSTRY 4.0 ECOSYSTEM
The platform is fully compatible with the latest manufacturing standards, allowing seamless integration with smart factory systems. Whether you're running a single production cell or a facility-wide network, I-PRESS enables advanced automation, real-time analytics, and AI-ready infrastructure—positioning your operations for long-term scalability.
REMOTE ACCESS, REAL-TIME CONTROL
✔️ I-PRESS offers total visibility and control—no matter where you are.
✔️ Monitor machine data and performance metrics from anywhere
✔️ Respond instantly to alerts and system changes
✔️ Perform remote updates and diagnostics to minimize service delays
✔️ With this level of access, downtime becomes manageable and performance gaps are closed faster than ever.
DATA THAT WORKS AS HARD AS YOU DO
Information is power—and I-PRESS ensures you have all of it. By capturing every detail of your production cycle, the system provide send-to-end traceability and insight. This allows manufacturers to make data-backed decisions, forecast maintenance needs, and continuously improve operational efficiency.
MODULAR BY DESIGN, SCALABLE BY NATURE
Whether you're managing a single press or an entire line, I-PRESS is designed to grow with you. Its modular structure supports effortless scaling, and the open architecture means you can customize the interface, reports, dashboards, and machine behaviors to fit your exact production needs—now and in the future.
DESIGNED FOR THE OPERATOR, BUILT FOR THE LONG HAUL
With intuitive controls and an operator-friendly interface, I-PRESS eliminates steep learning curves. Setup is fast, alerts are clear, and documentation is always accessible. Plus, regular software updates ensure you’re never left behind on performance, safety, or regulatory standards. It’s a platform that evolves as your needs do.
FINAL WORD
I-PRESS isn’t just an upgrade—it’s an evolution. For manufacturers ready to embrace data, safety, and next-gen automation, it unlocks a new era of precision and performance.
Sutherland Presses has built its reputation as a leader in the hydraulic press industry through decades of innovation and commitment to excellence. Since its inception, Sutherland has been synonymous with quality, developing technologies that have transformed efficiency and precision in steel fabrication.
Investing in advanced machinery, such as the KC Servo Hydraulic Press, underscores this legacy of innovation, offering solutions that not only meet but exceed industry expectations.
For steel fabrication shops, the KC Servo Hydraulic Press represents a strategic upgrade in optimizing efficiency and reducing costs. This advanced machine combines precision, versatility, and power, allowing shops to drastically reduce reliance on costly traditional equipment like shears, press brakes, and punching machines.
The servo technology at the core of the press provides unparalleled control over pressing operations, with adjustable speeds and pressures to suit any required task.
The I-PRESS® control system, integrated into Sutherland’s servo hydraulic presses, is a testament to the company’s dedication to technological advancement. This system not only provides complete control over operations but also offers detailed diagnostics and access to customizable settings.
Its ease of use and ability to adapt to diverse applications make it an essential tool for shops looking to maximize productivity with limited resources.
With the ability to perform bending, forming, and straightening processes with a single machine, fabrication shops can decrease their capital investments and lower maintenance costs by consolidating their machinery inventory.
This consolidation not only reduces expenses but also frees up floor space, providing a more efficient and organized working environment.
Moreover, the precision of a servo press leads to higher-quality outputs and reduced waste, enhancing overall productivity and sustainability of operations.
With such a multifunctional tool, steel fabrication shops not only save on equipment costs but also on training and operational floor space, positioning the KC Servo Hydraulic Press as an invaluable asset for staying competitive in a demanding market.
The KC Servo Hydraulic Press and the I-PRESS® control system represent Sutherland Presses' commitment to the future of fabrication.
By offering solutions that integrate cutting-edge technology, operational flexibility, and cost-efficiency, Sutherland continues to lead the way towards a more sustainable and productive future in the steel fabrication industry.
Need More Info?
📩 Email: Info@SutherlandPresses.com
📞 Call: +1-310-453-6981
April 23, 2025
PRECISION BOLT MANUFACTURING FOR AEROSPACE & SUPER ALLOYS
The future of hot heading technology is here—and it’s built to perform. At Sutherland, we’ve redefined traditional bolt manufacturing with our Front-Loading Sliding Table (FLST) system.
Designed to maximize operator safety, minimize heat loss, and increase production output, FLST has become a critical innovation for manufacturers producing long bolts, super alloy bolts, and complex head configurations.
What Makes FLST Different?
Our straight side press with a Front-Loading Sliding Table was first developed in 2006 for one of the largest aerospace bolt heading operations in the world.
Since then, the FLST design has replaced conventional gap frame systems across industries demanding tighter tolerances, stronger materials, and faster throughput.
Key advantages include
• Front Loading Sliding Table Design – Allows the heated workpiece to move out past the upper slide, creating a clear and safe working space for both part loading and ejection of long bolts.
• Heat Loss Reduction – The sliding table minimizes the distance between furnace and die, which reduces thermal dissipation and helps preserve part integrity—critical when working with super alloys and aerospace-grade materials.
• Operator Ergonomics – With a clear path for movement, improved visibility, and less manual strain, your crew benefits from safer, more efficient operation.
• Production Rate Increase – By eliminating bottlenecks and allowing faster cycle times, the FLST platform helps boost output without compromising on quality or durability.
Engineered for Head Configuration Precision and Super Alloy Strength
High-performance parts demand tight control, especially when it comes to custom head configurations and longer bolt requirements.
Whether you’re forming bolts from titanium, Inconel, or high-strength steel, our hot heading straight side presses reduce angular frame deflection compared to C-Frame presses.
This helps maintain shape accuracy and tool longevity. Less flex means sharper part detail and more consistent results, even under the most extreme conditions.
Safe Working Space Meets Scalable Automation
Creating a safe working space is no longer optional, it’s essential. The FLST’s forward offset slotted bolster and open design make it easy to integrate automation, robotic handling systems, and future upgrades without compromising operator access.
I-PRESS®: The Smartest & Safest Control in the Room
Each Sutherland press comes equipped with I-PRESS® & Automation Controls, the industry’s most intuitive and powerful interface for pressroom management.
We partner with global leaders like Rockwell Automation, Siemens, and Omron to deliver reliable, scalable systems that fit seamlessly into your existing infrastructure.
Need More Info?
Request our full Forge & Fastener Brochure with specs, capabilities, and equipment footprints to explore how Sutherland can meet your production demands.
📩 Email: Forge@SutherlandPresses.com
📞 Call: +1-310-453-6981
We’re here to help you lead the future of precision forging.
April 16, 2025
65 YEARS OF DESIGNING & INSTALLING PRESS SYSTEMS
For 65 years, Sutherland Presses has been at the forefront of designing and installing press systems, earning a reputation for excellence and innovation. This extensive experience has enabled us to refine our processes, from initial application review to installation and comprehensive training and service.
Our commitment to excellence is not just a goal but a standard in every press and control system that carries our name. Each system reflects our dedication to quality and precision, ensuring optimal performance and reliability in various industrial applications.
One of the hallmarks of Sutherland's success is the I-PRESS control system. This advanced system is a testament to our 'Controls First Philosophy,' offering end users a blend of intuitive operation and cutting-edge technology.
The I-PRESS Control System is designed with the user in mind, providing an interface that is both accessible and efficient, regardless of the operator's level of expertise. It allows for seamless integration and customization, making it suitable for a wide range of industries, from automotive to aerospace, appliances, and electrical components.
The benefits for end-users are clear: enhanced control, improved safety, and increased efficiency in production processes.
At Team Sutherland, service and support are not just added benefits; they are integral parts of our offering. The I-PRESS Control System, alongside our robust logistic capabilities and innovative press designs, stands out even in the challenging landscape of global tariff changes.
Our focus on service ensures that clients receive not just a product, but a comprehensive solution tailored to their specific needs. We pride ourselves on providing exceptional after-service, equipping operators with the necessary training to leverage our systems' full potential, thereby enhancing productivity and operational efficiency.
Innovation is the driving force behind Sutherland's continued success. We are dedicated to pushing the boundaries of press design and control technology. Our I-PRESS & Automation control systems are a shining example of this commitment, consistently delivering next-level designs and features that set them apart in the industry.
This ongoing pursuit of innovation ensures that we not only meet but exceed customer expectations, prioritizing satisfaction and adaptability in a rapidly evolving market.
For those interested in learning more about our products and services, we encourage you to explore the detailed I-CORE and I-PRESS photos available, showcasing our wide range of equipment and controls.
We invite you to reach out for additional information or assistance. Contact us via email at I-PRESS@SutherlandPresses.com or call +1-310-453-6981 to speak with one of our knowledgeable professionals.
Whether you're looking to enhance your current operations or explore new possibilities, Sutherland Presses is here to provide the support and expertise you need.
March 28, 2025
SUTHERLAND PRESSES PARTNERS WITH GUARDIAN BIKES TO DRIVE MANUFACTURING INNOVATION
Sutherland Presses is proud to announce the successful installation of our advanced metal forming equipment at Guardian Bikes in Seymour, Indiana. This collaboration marks an exciting step forward in helping Guardian expand its in-house manufacturing capabilities.
Sam Markel, VP of Manufacturing & Operations at Guardian Bikes, shared his enthusiasm on LinkedIn:
“We’re stamping history—literally.
Our SUTHERLAND PRESSES just stamped the first U.S.-made top tube from high-quality steel, right here in Seymour, Indiana.
This marks another huge step in our journey to bring bike manufacturing back to the USA—four precision-formed tubes at a time.
With advanced automation, laser cutting, robotic welding, and now in-house stamping, we’re proving that reshoring isn’t just possible—it’s powerful.
The machines are humming. The sparks are flying. The movement is real.
Let’s ride—American manufacturing is rolling forward.”
Bowe O'Ryan, Business Development Manager at Sutherland, highlighted the partnership-driven approach that made this project successful: “We’re proud to support forward-thinking companies like Guardian with solutions that meet their evolving production needs. It’s not just about installing presses—it’s about helping our customers build smarter, faster, and more efficiently.”
The installation reflects a shared commitment to quality, innovation, and long-term growth. By pairing Guardian’s modern production line with Sutherland’s precision technology, this collaboration showcases what’s possible when manufacturers come together with a focus on solutions and service.
Sutherland Presses is honored to be part of Guardian’s journey—powering production, empowering progress.
March 10, 2025
HUX SERIES INNOVATION: FAST AND PRECISE TWO-POINT PRESSES
Sutherland Presses is proud to unveil the HUX-M2-275, a state-of-the-art press in our revered HUX Series of fast precision two-point presses. This 275-ton marvel stands at the forefront of metalforming technology, bringing together speed, precision, and innovative engineering to meet the demanding needs of modern manufacturing.
Central to its superior performance is the advanced planetary gear system, which sets the HUX-M2-275 apart as a leader in its class. Designed to deliver unmatched efficiency and reliability, this press is an ideal choice for industries requiring high precision and productivity.
One of the stand out features of the HUX-M2-275 is its unique right to left drive configuration. This design innovation significantly reduces the overall height of the press, providing a more compact and space-efficient solution formanufacturing facilities.
The machine boasts a 10mm full tonnage rating point at 180 degrees Beyond Bottom Dead Center (ABDC), ensuring maximum force application where it’s needed most.
With a 10-inch stroke and an operating speed ranging from 25 to 60 strokes per minute (SPM), the HUX-M2-275 is built for speed and precision, capable of handling a high throughput while maintaining consistent quality. The HUX-M2-275 is equipped with large side windows, purposefully designed to accommodate a coil feed system.
This feature enhances the press's versatility, making it suitable for a wide range of metalforming operations. Additionally, the press incorporates an 8 Point Slide Guidance system, which provides exceptional guidance and stability during operation.
This ensures precise slide movement and superior tool alignment, contributing to extended tool life and higher quality outputs. Such engineering excellence underscores Sutherland Presses’ commitment to delivering advanced solutions that address the evolving needs of the metalforming industry.
Each HUX-M2-275 press includes our exclusive I-PRESS & Automation Control System, known for its user-friendly interface and strict adherence to safety standards.
The system meets CAT-3 and Performance Level D (PLD) industry requirements, ensuring both operational safety and compliance with the highest safety regulations.
The intuitive control interface allows for easy operation and monitoring, optimizing productivity while minimizing downtime.
This integration of advanced control technology exemplifies Sutherland Presses’ dedication to enhancing user experience and operational excellence in all our products.
We invite industry professionals and interested parties to witness the capabilities of the HUX-M2-275 firsthand at our upcoming showcase. Scheduled for the third quarter of 2025, this event will be held at our new Research and Development Center located in Ventura, California. Attendees will have the opportunity to explore the full range of our HUX Series mechanical presses, available in two and four-point models with capabilities of up to 3500 tons.
For more detailed information or inquiries, please contact us at Info@SutherlandPresses.com Sutherland Presses remains committed to pushing the boundaries of innovation and delivering exceptional metalforming solutions to our clients worldwide.
March 5, 2025
GLOBAL MANUFACTURING EXCELLENCE MEETS LATEST CONTROL TECH IN SUTHERLAND'S PRESS LINES
Sutherland Presses has established itself as a world-class supplier of metalforming solutions, catering to the most demanding applications across a variety of industries. With a rich history of innovation and a commitment to excellence, Sutherland has become synonymous with quality and reliability in the metalforming sector.
Over the years, the company has consistently delivered high-performance solutions, meeting the needs of industries ranging from automotive and aerospace to heavy machinery and electronics. This dedication to serving diverse markets has solidified Sutherland’s reputation as a leader in pressing technology and a trusted partner for manufacturers worldwide.
In its latest venture, Sutherland Presses invites you to explore their state-of-the-art mechanical, servo, and hydraulic press lines, designed to meet the rigorous demands of modern manufacturing.
The integration of their revolutionary I-PRESS & Automation controls represents a significant leap in press line technology, aligning with both Industry 4.0 and 5.0 standards. By surpassing safety benchmarks, such as Category 3 and Performance Level D, Sutherland ensures that their presses not only meet but exceed the industry's most stringent safety requirements, providing peace of mind to operators and stakeholders alike. Visit our I-PRESS Simulator
A cornerstone of Sutherland’s offering is the I-PRESS control system, which enhances operational capabilities through seamless remote access and data retrieval. This feature allows for comprehensive monitoring of press lines, significantly improving uptime and overall operational efficiency.
The compatibility of I-PRESS with platforms like Rockwell AB, Siemens, and Omron ensures that it can be integrated into a wide range of manufacturing environments, making it a versatile solution for businesses looking to optimize their production processes.
Sutherland's manufacturing presence is as extensive as it is impressive, with a footprint that spans from Asia to Europe and encompassing over 4 million square feet of production space. This global reach allows Sutherland to strategically select optimal sites tailored to specific technical requirements, ensuring that each project benefits from the best possible manufacturing setup.
This strategic approach not only enhances the quality and precision of their products but also supports accelerated build times, allowing Sutherland to set new industry benchmarks for efficiency and speed
Sutherland Presses continues to lead the way in metalforming solutions, leveraging advanced technologies like the I-PRESS & Automation controls and a robust global manufacturing network.
By offering cutting-edge press lines alongside unprecedented control capabilities, Sutherland is well-positioned to support the evolving needs of modern manufacturers. Their commitment to innovation, safety, and efficiency ensures that Sutherland remains a pivotal force in shaping the future of the metalforming industry.
If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.
February 21, 2025
LINK MOTION 550 TON RUNNING UP TO 75 SPM
Introducing the latest innovation in Link Motion Press technology: the HUX-ML-550, capable of reaching speeds of up to 75 strokes per minute. This remarkable advancement signifies a leap forward in pressing technology, making it a pivotal tool for industries focused on metal stamping and forming.
The HUX-ML-550 is not just about speed; it's about the precision and efficiency that redefine operational capabilities in the manufacturing sector. The integration of Link Motion allows for smoother operations and enhanced output, positioning it as a critical asset in production facilities aiming to boost performance and maintain quality standards.
Link Motion technology, originally conceptualized by William Howe in the mid-1800sfor the locomotive industry, has undergone significant evolution to benefit the metal stamping industry. Since gaining popularity in the early 1980s, Link Motion has transformed manufacturing processes by reducing the slide speed by30% during the working phase of the stroke.
This reduction is key to improving material flow, minimizing spring back, and enhancing part definition. The result is not only an optimization of production rates but also an increase in overall efficiency and die life. By incorporating this cutting-edge technology, manufacturers can achieve higher quality outputs with fewer resources, ultimately saving time and cost in the long run.
A crucial component of the HUX-ML-550's success is its integration with the proprietary I-PRESS & Automation control system. This system stands at the forefront of press control technology, offering an unmatched level of seamless operation and precision.
Compatible with both Rockwell AB and Siemens hardware and software platforms, the I-PRESS system ensures that the HUX-ML-550 operates at peak performance. The system's intelligent controls allow for intuitive operation, simplifying complex processes, and providing operators with the tools necessary for maintaining consistency across production cycles.
The ability to synchronize operations with precision makes the I-PRESS system a corner stone of modern pressing technology.
The extensive HUX-ML Series, ranging from 300 to 2000 tons, exemplifies the versatility and robustness of the I-PRESS & Automation control system inaction. Each model within this series is tailored to meet specific industry needs, whether for automotive manufacturing, aerospace, or general metalforming.
The flexibility of the series allows businesses to select a press that aligns perfectly with their operational demands. The integration of I-PRESS ensures that each machine in the series maintains an industry standard for precision, efficiency, and reliability, reinforcing Sutherland Presses' commitment to pioneering solutions for modern manufacturers.
The introduction of the HUX-ML-550 and the broader HUX-ML Series marks a new era in press technology. By leveraging the power of Link Motion and the sophistication of the I-PRESS & Automation controls, these machines offer manufacturers an edge in competitive markets.
The combination of reduced slide speed, enhanced control, and versatility translates into improved material handling, reduced operational costs, and increased product quality. As industries continue to evolve towards more complex and demanding applications, the HUX-ML Series stands ready to deliver unparalleled performance, driving efficiencies, and fostering innovation in metal stamping processes.
NOT YOUR AVERAGE PRESS & AUTOMATION COMPANY - DESIGNED FOR THE BIG LEADS
Designed for the Big Leagues
(Ask our customers about our partnership mentality) At Sutherland Presses, we cater to the best and strive to be the best. Our presses are especially well-suited for clients currently equipped with machinery from other leading providers such as Schuler, Aida, or Komatsu. This compatibility is crucial for those looking to upgrade their capabilities without overhauling their entire systems. Companies within the automotive, composite, forge, aerospace, and industrial machinery sectors find our presses to be an optimal fit for their high-standard operations.
Innovating Across Generations
Spanning three generations, Sutherland Presses remains family-owned, allowing us to infuse our passion for the craft into every piece of machinery we manufacture. Our longevity in the business is a testament to our ability to innovate and adapt through nearly eight decades. It is this rich history and extensive experience that make our solutions highly sought after by repeat customers spanning various industries including automotive, aerospace, forging, composites, and appliance manufacturing.
A Tradition of Excellence and Precision
Our product lines, including hydraulic, servo, mechanical, and forge presses, are crafted to meet not only the stringent JIS 1st Class standards but also Category 3 and Performance Level D safety standards. This ensures that our presses are not just effective but supremely safe and reliable under the most demanding conditions. The heart of our technological prowess is encapsulated in our I-PRESS® control system, a cutting-edge innovation that stands out in the industry for its ease of use and superior functionality.
A Global Footprint with Localized Precision
Operating out of 6 plants across the Turkey, Taiwan, Vietnam and China and service centers in USA, Mexico, Canada and Asia allows us to ensure localized attention and service while harnessing global efficiencies. Each facility not only serves as a manufacturing hub but also as a customer service center, ensuring that our clients receive timely and effective support regardless of their location. This extensive footprint underscores our commitment to being close to our customers and responsive to their needs.
Commitment to Safety and Standards
Our adherence to high standards is not limited to manufacturing. Sutherland Presses goes beyond the norms to ensure that every press meets or exceeds major international standards, reflecting our commitment to not just quality but also the safety and wellbeing of our customers’ operations. Our machines are built to serve reliably for years, backed by careful design and rigorous testing procedures.
If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.
February 13, 2025
NAVIGATING 2025: GROWTH IN METAL STAMPING AND COMPOSITE FORMING WITH SUTHERLAND PRESSES
At Sutherland Presses, we prioritize our customers by providing innovative global manufacturing solutions that address their evolving needs. Our diverse range of advanced equipment enables manufacturers to efficiently manage increased product complexity and batch variability. By focusing on precision, reliability, and customer-driven innovation, we help businesses enhance their production capabilities and maintain a competitive edge.
As we approach 2025, Sutherland Presses is dedicated to aligning technological advancements with our customers' requirements. Our versatile and adaptable equipment offers the flexibility needed for both metal stamping and composite forming markets, helping our clients seize new opportunities and thrive in a dynamic industrial landscape.
Customer Benefits
Increased Efficiency: Our advanced presses streamline production processes, reducing downtime and maximizing output. Customization: We work closely with our customers to tailor solutions that meet their specific manufacturing demands. Future-Proofing: By investing in our cutting-edge technology, customers can adapt to changing market conditions with ease.
Navigating 2025: Growth In Metal Stamping And Composite Forming With Sutherland Presses
As industries head through 2025, both metal stamping and composite forming are experiencing notable growth, driven by rising demand in automotive, aerospace, and consumer electronics. Increased focus on lightweight, durable materials is pushing manufacturers to enhance their production capacities and efficiency.
Metal stamping is projected to grow due to the surging automotive sector and infrastructure developments worldwide. Technological advancements in stamping processes are enabling the production of complex metal shapes with high precision and minimal waste, meeting the stringent requirements of modern industries.
Simultaneously, the composite forming market is expanding, driven by the aerospace industry's demand for lightweight materials that maintain structural integrity. The transition toward sustainable manufacturing and energy-efficient transportation systems is accelerating the shift toward composites. Sutherland Presses’ range of Servo-Hydraulic presses are specifically designed for composite forming requirements from frame rigidity, repeatability and accuracy of stroke profile control.
Visit our virtual showroom to see the latest in technology in our larger presses.
If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.
February 10, 2025
INTRODUCING THE I-PRESS & AUTOMATION CONTROLS FOR INDUSTRY 5.0
Sutherland Presses has unveiled the I-PRESS & Automation Controls, marking a significant advancement in the realm of press control technology. This innovative solution is designed to integrate seamlessly with mechanical, servo-hydraulic, and forge presses, providing a comprehensive approach to pressing operations.
By setting a new industry standard, the I-PRESS & Automation Controls promise to revolutionize how manufacturers operate, offering unprecedented control and precision.
Safety is a paramount concern in any industrial setting, and the I-PRESS &Automation Controls excel in this regard. These controls exceed the stringent requirements of Category 3 and Performance Level D, ensuring the utmost safety for operators.
Beyond mere compliance, the system incorporates features that enhance supervision of machine upkeep, thereby extending the lifespan of equipment and reducing the likelihood of costly downtimes.
The integration of secure remote access for authorized personnel further exemplifies the commitment to safety, allowing for efficient monitoring and intervention when necessary.
One of the standout features of the I-PRESS & Automation Controls is its robust data collection capabilities. Designed to boost productivity, these capabilities allow for real-time monitoring and analysis of press operations.
By minimizing operational disruptions, manufacturers can achieve smoother production processes and optimize overall efficiency. The insights gained from this data can inform decision-making, leading to improved performance and cost-effectiveness in manufacturing operations.
Prospective users can experience the full range of capabilities offered by the I-PRESS & Automation Controls through an online simulator. This user-friendly simulator provides an interactive platform to explore the features and functions of the system, giving potential customers a firsthand look at how it can benefit their operations.
The intuitive interface ensures that even those new to the technology can understand and appreciate the enhanced control and efficiency it offers. Experience the full capabilities and user-friendly interface by exploring our Online Simulator.
For a comprehensive understanding of how the I-PRESS & Automation Controls fit into the broader suite of Sutherland's offerings, interested parties are invited to visit the company's website. https://www.sutherlandpresses.com/
Here, they can explore the full range of presses available, gaining insights into how Sutherland Presses continues to lead the way in providing cutting-edge solutions for modern manufacturing needs.
February 10, 2025
ADVANTAGES OF KC PRESSES DPS SERIES FOUR POST PRESSES BY SUTHERLAND PRESSES
Sutherland Presses continues to lead the industry with its KC PRESSES DPS Series Four Post Presses, renowned for their cutting-edge features and advanced technologies.
A standout attribute of these presses is the I-PRESS® & Automation Control system. This sophisticated control system sets the industry standard for user-friendliness and functionality, allowing for seamless operation and management of press activities.
Operators benefit from its intuitive interface, which significantly simplifies the monitoring and controlling of operations, thus enhancing productivity and efficiency across the board.
integration of the Rex Roth Fluid Management system. This system is driven by a servo motor connected to a geared pump, ensuring unparalleled precision in managing press operations.
The precise fluid control facilitated by this system is crucial for achieving consistent and reliable press performance, making it a vital component for manufacturing processes requiring exactitude, such as those in the automotive and aerospace industries.
The DPS Series also shines in terms of customization, offering models like the DPS-1-600 ton and DPS-1-400 ton. These presses can be equipped with sliding tables and two die sets, catering specifically to the unique needs of various industrial applications.
This flexibility allows businesses to tailor press operations to better meet their production requirements, improving efficiency and output. Such adaptability is particularly beneficial in industries where bespoke operations are routine, such as in forging and composite manufacturing.
Compliance with industry standards is another hallmark of Sutherland Presses' commitment to quality. Each press in the DPS Series is engineered to exceed JIS 1st Class standards and other key international requirements.
This compliance is consistent with Sutherland's "Controls First Philosophy," which prioritizes superior quality and operational excellence. By adhering to these rigorous standards, Sutherland ensures that their presses maintain the highest levels of reliability and safety, providing clients with the confidence needed in demanding manufacturing environments.
Versatility and efficiency define the DPS Series, with designs to serve a wide range of sectors, including automotive, aerospace, and appliance manufacturing. These presses are not only versatile but also incorporate state-of-the-art technologies designed to minimize energy consumption.
This focus on energy efficiency supports cost-effective operations, a critical factor in today’s competitive market. Combined with reduced maintenance requirements and enhanced safety features, the DPS Series is crafted to maximize productivity and minimize downtime, securing its place as a leader in the industry's metalforming solutions.
EXCITING NEWS: 176 TO 2000-TON PRESS INSTALLATIONS IN MEXICO, ASIA, AND OKLAHOMA
176 to 2000-Ton Presses: A Range for Every Need
Sutherland Presses continues to expand its global foot print with cutting-edge metal forming solutions.
We recently completed the installation of a CRS-176-ton press in Mexico, an ideal choice for progressive dies in the low-tonnage range. Meanwhile, in Asia, the EHW-4-2000-ton four-point eccentric press was successfully inspected, showcasing Sutherland’s ability to deliver high-performance solutions across continents.
This versatile range of presses underscores our commitment to meeting the evolving demands of various industries worldwide.
Introducing the SP2-220-120-60: Precision and Innovation
In Oklahoma, we are excited to unveil the SP2-220-120-60, a progressive die two-point straight-side press designed for efficiency and precision.
This advanced press features large side windows for seamless coil feeding and 8-point full-length slide guides with high-compression bronze liners, ensuring unparalleled precision and extended tool life.
Engineered for reliability and durability, the SP2-220-120-60 exemplifies our commitment to delivering industry-leading solutions that optimize manufacturing performance.
I-PRESS CONTROL System: Precision at the Core
Central to the performance of Sutherland’s presses is the I-PRESS CONTROL system, a revolutionary technology that enhances mechanical, servo-hydraulic, and forge presses alike.
Engineered on robust Rockwell AB or Siemens hardware and software platforms, the I-PRESS system provides operators with intuitive interfaces and comprehensive data analytics capabilities. This not only improves operational efficiency but also ensures presses achieve maximum production effectiveness, setting a high standard for industry performance.
Our “Controls First Philosophy” has transformed how end users evaluate press operations. Featuring advanced software-based controls and intuitive touchscreen displays, I-PRESS® represents our dedication to cutting-edge control innovation. As the metal forming industry embraces a new era of connectivity and automation, I-PRESS® positions manufacturing operations at the forefront of this transformation. It comes standard on every new Sutherland press and is also available for retrofits on existing equipment.
Innovative Press Designs for Advanced Manufacturing
Sutherland Presses continually pushes the envelope with design innovations that meet the rigorous demands of advanced manufacturing. Our presses are engineered with precision and versatility to cater to various industry sectors, from automotive to aerospace. The robust construction and intelligent engineering of our machines ensure they can handle complex manufacturing requirements, delivering unmatched reliability and accuracy.
With I-PRESS® offering a high level of customization, it supports a wide range of applications across mechanical, hydraulic, and forge presses. Each variation is designed for optimal safety, ease of use, and seamless integration into modern manufacturing environments.
Exceeding Safety and Compliance Standards
At Sutherland, safety is paramount across all our presses. Every machine is designed to meet rigorous OSHA safety standards and Japanese Industrial Standards (JIS). These comprehensive safety measures ensure operational reliability, reinforcing our commitment to protecting operators while maintaining peak performance in diverse manufacturing environments.
If you would like our 2025 power points, just send us an e-mail to: Info@SutherlandPresses.com or call +1-310-453-6981 to speak with a Pro.
January 28, 2025
GROWTH IN MANUFACTURING SPACE IN 6 PLANTS UP TO 4 MILLION SQUARE FEET
Sutherland Presses is thrilled to announce our expanded global manufacturing footprint, now totaling 4 million square feet across six plants.
Our new 2 million square foot facility in Asia is designed not only to enhance the production of mechanical and hydraulic presses but also to provide educational opportunities for our clients.
Key Features:
State-of-the-art facility with a supersized workspace.
100 feet clear under the crane with a 320-ton capacity.
New machining center capable of handling up to 8 meters.
Educational Benefits:
We are committed to educating our clients, press operators, and maintenance staff. Our new facilities will serve as educational hubs for:
Workshops and training programs to reduce unplanned downtime.
Online meetings on topics related to presses and automation.
Demonstrations of our I-PRESS control systems to ensure precise operation and adherence to JIS 1st Class standards
Background:
Since 1946, Sutherland Presses has been a family-owned business driven by innovation and customer satisfaction.
Our presses, featuring robust fabricated steel frames, are designed with versatility in mind to meet diverse client needs. Our preventative maintenance programs are structured to maximize operational efficiency in metal forming
We invite you to discover more about how Sutherland Presses continues to "Press On & Forge Ahead" while offering educational resources to support your operations. Learn more at SutherlandPresses.com
LARGE MECHANICAL & HYDRAULIC PRESSES TO 10,000 TON
Mechanical from 200 to 3500 ton
Hydraulic from 500 to 10,000 ton
At this new facility, Sutherland Presses will leverage advanced technology and larger equipment to deliver faster build times and high-tonnage/large bed size presses, ensuring our clients in the automotive, aerospace, industrial machinery, and other sectors have the best source for large format stamping and forming.
As always, the installation of our renowned I-PRESS® Control System across our presses highlights our dedication to "Controls First Philosophy," guaranteeing precision, reliability, and compliance with JIS 1st Class standards and other critical international benchmarks.
SMALL MECHANICAL & HYDRAULIC PRESSES FROM 100 TO 1000 TON
Mechanical from 80 to 1200 ton
Hydraulic from 50 to 1000 ton
While large presses are a significant part of our offerings, Sutherland has been committed to providing a comprehensive range of press types and sizes since our establishment in 1946. As a family-owned company, we prioritize innovation and customer satisfaction.
Our presses are engineered with robust fabricated steel frames and are designed to deliver versatile configurations that cater to the diverse requirements of our clients.
ENSURE THE RELIABILITY OF YOUR OPERATIONS BY ENROLLING IN OUR PREVENTIVE MAINTENANCE PROGRAM (PMP)
107 Million Strokes With No Unplanned Downtime
This is how one of our Fortune 100 customers with 35 presses from Sutherland Presses in operation achieved 107 million strokes without any unplanned downtime from the early stages of their project.
Such remarkable success is due to effective communication and a deep understanding of your project goals, coupled with innovative press designs, rigorous quality checks, and state-of-the-art press controls.
This comprehensive approach forms the winning formula for success.
Sutherland Presses offers the industry a comprehensive PMP inspection process. The report is detailed, with photo and items marked, Green / Good, Yellow Items to be Addressed / Caution & Red / Immediate Action.
This has proven to decrease unplanned downtime. If you would like a sample PMP report, e-mail: Info@SutherlandPresses.com
NEW R&D SHOWROOM & OFFICES FOR SUTHERLAND IS UNDER CONSTRUCTION
Team Sutherland is elated to share groundbreaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry.
This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.
LARGE TONNAGE FOUR POINT PRESS ASSEMBLY BAY FOR SUTHERLAND
Our team is currently at our factory overseeing the installation of large 2000-ton four-point presses in the assembly bay at Sutherland. Jack Sutherland Wilson, our President & CRO, is leading the efforts alongside Chris Wei, our Director of Service, and Trevor Peach, one of our Lead Technicians.
With our new jumbo manufacturing bay, Sutherland is able to significantly reduce lead times for these high-capacity four-point presses. We are actively constructing numerous presses in this category to meet the needs of our customers in Canada, Mexico, and the USA.
I-PRESS CONTROL System: Precision at the Core
Central to the performance of Sutherland's presses is the I-PRESS CONTROL system, a technological advancement that enhances mechanical, servo hydraulic, and forge presses alike.
Engineered on the robust Rockwell AB or Siemens hardware and software platforms, the I-PRESS system provides operators with intuitive interfaces and comprehensive data analytics capabilities. This not only improves operational efficiency but also ensures that presses achieve maximum production effectiveness, setting a high standard for industry performance.
Innovative Press Designs for Advanced Manufacturing
Sutherland Presses continually pushes the envelope with design innovations that meet the rigorous demands of advanced manufacturing. Our presses are engineered with precision to cater to various industry sectors, from automotive to aerospace.
The versatility and robustness of our machines ensure they can handle complex manufacturing requirements, delivering reliability and precision. These design efforts underscore Sutherland's commitment to fostering innovation and excellence in metal forming solutions.
Exceeding Safety Standards: OSHA and JIS
Safety is at the forefront of Sutherland’s philosophy. Our presses are meticulously constructed to comply with stringent OSHA safety standards and JIS industrial standards, ensuring that safety is never compromised.
By integrating comprehensive safety measures into our machines, Sutherland provides peace of mind to operators and stakeholders, guaranteeing that our equipment operates safely and efficiently across diverse manufacturing environments.
Serving The Industry Needs with Expertise
Backed by years of expertise, Sutherland Presses is a trusted provider of metalforming solutions for a broad spectrum of industries. Our understanding of the unique challenges across various sectors allows us to offer customized solutions that enhance productivity and meet specific industry needs.
Whether handling heavy-duty manufacturing or specialized applications, Sutherland leverages its extensive knowledge to deliver equipment that drives success, embodying our commitment to reliability and excellence in metal forming.
January 22, 2025
CORED FORGING LINES - SAVES MATERIAL
SUPERIOR PERFORMANCE WITH CORED FORGING TECHNOLOGY
The core benefits of utilizing cored forging technology include significant reductions in material waste and enhanced structural integrity of parts, which are crucial for high-performance industries such as automotive, mining, plumbing, and aerospace manufacturing.
The efficiency of cored forging allows for tighter dimensional tolerances and improved material properties, resulting in superior end products.
A standout offering in our product line is the Cold Forging Press, particularly distinguished by the integration of our proprietary I-PRESS® Forge & Automation Controller. This advanced system is steering the industry towards remarkable material savings and reducing the necessity for secondary operations.
PRECISION HOT & WARM FORGE PRESSES FROM 440 TO 4400 TON
Explore the exceptional range of FPG Hot and Warm Forging Presses by Sutherland Presses, which range from 400 to 4400 tons to cater to diverse industrial needs.
Whether you require a stand-alone system or a fully automated setup, Sutherland Presses offers state-of-the-art solutions that are integral to the automotive, aerospace, defense, industrial machinery, and appliance manufacturing sectors.
Our FPG series is renowned for its robust performance, innovative design, and seamless integration with advanced automation, catering specifically to those who aim for high efficiency and precision in metal forming.
With the option of customizing to specific production requirements, Sutherland ensures your investments are aligned with future-ready technology, bolstered by our esteemed I-PRESS® Control System for unmatched operational control and simplicity.
At Sutherland Presses, established in 1946, we are committed to pushing the boundaries of innovation and craftsmanship. "Press On & Forge Ahead" with us and leverage our world-class press solutions to elevate your manufacturing capabilities.
NEW 2025 FORGE AND HOT HEADING POWER POINT AVAILABLE
NEW R&D SHOWROOM & OFFICES FOR SUTHERLAND IS UNDER CONSTRUCTION
Team Sutherland is elated to share groundbreaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry.
This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.
SUTHERLAND'S LATEST INNOVATIONS IN MECHANICAL STAMPING AND HYDRAULIC PRESS SOLUTIONS
Introducing the SP1-660 ton Single Point mechanical stamping press by Sutherland, recently installed in the North West region. Ideal for small dies and heavy loads, this series excels in blanking, forming, piercing, coining, and hot heading applications, with a range from 200 to 1200 tons. Benefiting from Precision 8 point slide guidance for enhanced tool longevity and part precision, this press ensures top-notch performance.
Precision and Versatility: KC CPS-200 Ton C-Frame Press and Beyond
Alongside, the KC CPS-200 ton Servo Hydraulic C-Frame Press, ranging from 50 to 300 tons, offers versatile solutions. Explore other KC models like the DPS-Four Post series (100 to 800 tons) and the HPS Straight Sides series (100 to 1000 tons)for diverse press requirements.
All our presses feature the I-PRESS &Automation control system, leveraging a Rockwell AB hardware and software platform. With CAT-3 and PL-D safety standards, operators are guaranteed optimal safety while operating these machines.
Sutherland's capabilities are unmatched when it comes to meeting the most demanding requirements of advanced manufacturing. Our presses are engineered to provide precise control and exceptional performance, ensuring reliability and efficiency in even the most challenging industrial environments. By focusing on continuous innovation and improvement, Sutherland remains at the forefront of the metal forming industry, delivering technology that supports the complex needs of modern manufacturing processes.
Cutting-Edge Control: The I-PRESS Family of Press Controls
At the heart of our offerings is the I-PRESS family of press controls, which boasts features such as an intuitive user interface, advanced diagnostics, and seamless integration with automated systems. These controls provide operators with real-time data, enhancing decision-making and operational efficiency. The robust design and adaptability of the I-PRESS system make it a vital tool for optimizing press performance and ensuring consistent, high-quality output.
With extensive experience across multiple industries, Sutherland is a trusted supplier of metal forming solutions. Our commitment to quality and innovation has enabled us to build longstanding relationships with clients in sectors such as automotive, aerospace, and industrial manufacturing.
By understanding the unique challenges and opportunities within each industry, we provide bespoke solutions that drive success and help clients achieve their production goals. Sutherland's reputation as a reliable partner underscores our dedication to excellence in every aspect of our business.
THE FUTURE OF THE COMPOSITE INDUSTRY: PROJECTED GROWTH TO $160 BILLION BY 2030
Sutherland Presses is at the forefront of innovation in the composite manufacturing industry, offering top-of-the-line customizable servo-hydraulic presses. Recognized for their efficiency and precision, these presses are tailored to meet the unique demands of composite materials.
Their adaptability makes them a cornerstone in producing components that are both lightweight and exceptionally strong, catering to industries such as aerospace and automotive. In response to growing global demand, Sutherland has recently expanded its manufacturing capacity to three new strategic locations around the world.
This expansion allows greater flexibility and efficiency in production and delivery, reinforcing Sutherland's commitment to serving the composite sector with cutting-edge technology.
SINGLE-CYLINDER PRESSES FOR R&D OR SMALLER FIBERGLASS AND CARBON FIBER PARTS
The customization capabilities of Sutherland's servo-hydraulic presses stand out with their Straight Side and 4-post frame styles. These designs are fully adjustable to suit specific composite manufacturing needs. By offering bespoke solutions, Sutherland ensures that their presses not only align with but enhance their clients' production requirements.
This level of customization extends beyond just the physical attributes of the presses; it encompasses the integration of systems and controls that optimize performance for a variety of composite materials and processes.
DOUBLE-CYLINDER MEDIUM-RANGE PRESSES FOR PRODUCTION OF SMALL TO LARGE PARTS
Drawing from decades of industry experience, Sutherland has established itself as a leader in manufacturing presses that are both durable and reliable. With a rich history of innovation and a proven track record, the company has continuously evolved to meet the ever-changing needs of its clients.
Sutherland's team of experts is dedicated to advancing technology that drives productivity while maintaining the highest standards of quality and safety. This wealth of experience underpins every solution they provide, ensuring world-class performance and customer satisfaction.
Meeting the most rigorous demands of advanced manufacturing, Sutherland's presses are engineered to deliver precise control and exceptional results. The adaptability of their systems allows them to cater to the diverse needs of industries that require meticulous attention to detail and uncompromising quality.
By focusing on delivering precision and reliability, Sutherland supports manufacturers in overcoming the challenges of modern production. Their commitment to innovation and quality ensures that their solutions remain at the cutting edge, helping businesses thrive in a competitive marketplace.
SINGLE TO MULTIPLE CYLINDER PRESSES IN HIGH TONNAGE FOR LARGE FORMAT MOLDING. BED SIZES RANGING FROM 10’ X 10’ UP TO 20’ X 20’
Sutherland also offers comprehensive turnkey solutions designed to streamline the adoption and integration of their technology into client operations. These solutionsen compass everything from initial design and manufacturing to delivery, installation, and ongoing support.
By managing the entire process, Sutherland ensures a smooth transition and minimal disruption to client operations. This holistic approach not only simplifies the implementation of new equipment but also optimizes ongoing performance and reliability. With Sutherland’s turnkey solutions, clients can confidently pursue their production goals, knowing they have the backing of an industry leader committed to their success.
ALL SERVO HYDRAULIC PRESSES AVAILABLE WITH COMPLETE REXROTH FLUID MANAGEMENT SYSTEMS. PARTS AVAILABLE WORLDWIDE WITH INTERNATIONAL WARRANTY
I-PRESS® SPECIFICALLY DESIGNED FOR COMPOSITES
Increase production with I-PRESS CONTROLS and SERVO DRIVEN HYDRAULICS through faster setup times, increased press speeds more accurate position changes and predictable maintenance
Job setup is easily switch from top-down control to bottom-up. Set your mold closing point and approach modes in either direction depending on your specific process.
I-PRESS offering 4-corner level feedback for deeper understanding of mold loading as well as fully programmable active levelling systems.
NEW R&D SHOWROOM & OFFICES FOR SUTHERLAND IS UNDER CONSTRUCTION
Team Sutherland is elated to share groundbreaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry.
This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.
NEW SUTHERLAND R&D DESIGN CENTER & SHOWROOM UNDER CONSTRUCTION
Team Sutherland is elated to share ground breaking news about the construction of our New R&D Press Line Showroom, a testament to our relentless pursuit of innovation in the press industry. This cutting-edge facility, strategically situated in the picturesque city of Ventura, Southern California, represents not only a physical expansion but also a significant leap forward in our capabilities to develop, demonstrate, and refine press technologies.
Envisioned as a powerhouse of innovation, the new facility will encompass our corporate offices, a state-of-the-art design and training center, and the development hub for the I-PRESS Control System. By integrating these critical components under one roof, we aim to foster an environment of creativity and collaboration that will drive the next generation of press solutions. The center is designed to house up to six presses, underscoring our commitment to providing clients with a hands-on understanding of our advanced technologies.
The showroom will feature live demonstrations of our Servo Hydraulic and Mechanical Press Technology, a testament to Sutherland's dedication to revolutionizing manufacturing processes. These displays will not only highlight the technical sophistication and robustness of our machines but also our commitment to energy efficiency and operational precision. We understand that seeing our presses in action is crucial for our clients, as it exemplifies the tangible benefits these technologies can offer to their operations.
We're preparing for an exciting future with the upcoming 2025 launch of the HUX SERIES. This new range will include the HUX-M-Series of Mechanical Presses, offering capacities from 400 to 3500 tons with advanced two and four-point drives and helical gear systems. Complementing this are the HUX Series Hydraulic Presses, which span an impressive range of 200 to 10,000 tons and incorporate Bosch Rexroth fluid management systems, ensuring top-tier performance and reliability.
Sutherland Presses, alongside our manufacturing partners, stands out as a premier choice for those involved in metal stamping and composite forming.
Our presses are equipped with the cutting-edge I-PRESS& Automation control system, ensuring that our customers benefit from the most efficient and user-friendly interface available in the market today. This innovation is depicted vividly in the latest accompanying imagery.
Sutherland Presses, alongside our manufacturing partners, stands out as a premier choice for those involved in metal stamping and composite forming. Our presses are equipped with the cutting-edge I-PRESS& Automation control system, ensuring that our customers benefit from the most efficient and user-friendly interface available in the market today. This innovation is depicted vividly in the latest accompanying imagery.
One of our defining competitive edges lies in our industry-leading build times, offering significant strategic advantages to our customers by minimizing downtime and accelerating production timelines. We understand the demands of modern manufacturing and are committed to providing swift solutions that do not compromise quality.
We are reaching out to current customers, potential new clients, and distributors worldwide to invite them to experience these innovations firsthand. To learn more about our cutting-edge solutions and to arrange a personalized consultation with our application specialists, please reach out to us at Info@SutherlandPresses.com.
As the year draws to a close, we extend warm wishes for a happy holiday season and a prosperous New Year. We eagerly anticipate welcoming you to our new showroom and continuing our journey of innovation and excellence together. Visit us at https://www.SutherlandPresses.com to stay updated on our developments and offerings.
November 14, 2024
INDUSTRY 5.0 - THE NEXT INDUSTRIAL REVOLUTION
2025 marks the 79th year of Sutherland in business, and we anticipate exciting times ahead for our clients. For over a decade, we have been at the forefront in designing presses and I-PRESS controls for Industry 5.0.
Like all market evolutions, the meaning and framework of the current manufacturing evolution—Industry 5.0—are constantly changing. At its core, Industry 5.0 is considered the next global industrial revolution, moving manufacturers beyond the digitalization era of Industry 4.0 to a space where organizations leverage data and information for good.
While much of this "good" translates into business performance, Industry 5.0 also sets principles on environmental, social, and governance issues guiding how a business is managed, how we treat those who keep it running, and how the business impacts the rest of the world. (See Chart Below).
I-PRESS MECHANICAL CONTROL & I-PRESS HYDRAULIC CONTROLS
COMPONENTS OF INDUSTRY 5.0
NEW SOUTHERN CALIFORNIA DESIGN AND R&D CENTER COMING IN 2025
Our new Design & R&D center should be operational in early Q3, 2025. Presses are currently being manufactured that will be underpower for demonstration and training purposes. A full range of mechanical and servo hydraulic presses equipped with the I-PRESS & Automation control family will permit clients to better understand our capabilities.
CONTROL RETROFITS FOR MECHANICAL STAMPING AND FORGE PRESSES
I-PRESS & Automation controls are a great solution for upgrading your older presses. Built on Rockwell AB hardware and software platforms for dependability with a full suite of features that other control companies call options.
I-PRESS meets Category 3 & Performance Level D safety standards, the highest in the industry.
Reliable Performance Through Preventive Maintenance
Enrolling in our Preventive Maintenance Program (PMP) helps ensure uninterrupted operations and maximize the lifespan of your equipment. Our PMP is designed to reduce the risk of costly unplanned downtime by proactively addressing potential issues before they affect productivity.
A Case Study in Reliability: 107 million Strokes and Counting.
One Fortune 100 company utilizing our PMP achieved an impressive 107 million strokes across their 35 Sutherland Presses without a single instance of unplanned downtime. This success story is a testament to our commitment to understanding each customer’s unique needs, maintaining open lines of communication, and executing projects with precision.
Innovative Design, Rigorous Quality, and Advanced Controls.
Key to this reliability are Sutherland’s advanced press designs, robust quality checks, and the integration of our I-PRESS® control system. Together, these elements create a maintenance program that not only minimizes disruptions but also aligns with the highest industry standards for operational consistency.
Our PMP provides peace of mind with scheduled checks and expert support, allowing you to focus on productivity. To learn more about optimizing your press performance, read the full article or reach out to discuss how our Preventive Maintenance Program can benefit your operations.
SUTHERLAND PRESSES: REDEFINING ENERGY EFFICIENCY WITH INDUSTRY-LEADING SERVO HYDRAULIC PRESSES
Sutherland Presses is at the forefront of energy efficiency with its innovative Servo Hydraulic Presses. These presses are designed to significantly reduce energy consumption while providing a high level of performance and versatility.
Energy Efficiency
Our servo-hydraulic technology reduces energy use compared to traditional mechanical and hydraulic presses. This reduction translates into cost savings for operators over the lifespan of the press.
Programmable Motion
The presses offer programmable motion and speed profiles, which allow for refined control over the slide stroke. This feature enhances material flow and formability, resulting in superior grain structure for forged parts.
Multi-Point Setup
Users can regulate speed and pressure up to seven times in one cycle with our multi-point setup screen, allowing for precise control during complex forming processes.
Versatile Tonnage
Our presses provide dynamic tonnage adjustment from 10% to 100% at any point during the stroke cycle. This flexibility is ideal for various applications, including blanking, forming, deep draw, and composite forming.
I-PRESS HYDRO Control System
The onboard I-PRESS® HYDRO control system allows easy adjustments of speeds, distances, pressures, and dwell time throughout the stroke. For simpler jobs, our Single Point Edit screen ensures quick and efficient setups.
Capacity Range
Available in capacities ranging from 200 to 4000 tons, our presses accommodate a wide range of die sizes, making them adaptable for diverse manufacturing needs.
Application Success
One of our notable implementations includes a fully automated Servo Hydraulic press line for a major home appliance manufacturer. This line, which has a total capacity of 1400 tons, is coil-fed to the initial press and utilizes inverted robots for seamless workpiece transfer between presses. The entire setup allows for a line changeover in under 15 minutes, showcasing the efficiency and automation capabilities of Sutherland's presses.
For businesses looking to enhance their manufacturing efficiency while reducing energy costs, Sutherland Servo Hydraulic Presses offer an ideal solution. For more details, reach out to us or explore our resources online. Servo Hydraulic Presses from Sutherland Presses are ideal for a variety of applications due to their precision, flexibility, and energy efficiency. Here are some of the key applications:
Metal Forming Suitable for intricate metal forming tasks where high precision and control over the forming process are required.
Automotive Components Ideal for producing precise components such as body panels, structural parts, and other critical automotive parts.
Aerospace Used for manufacturing lightweight yet strong components, ensuring high-quality production necessary for aerospace standards.
Home Appliances Perfect for forming components for appliances, where consistent quality and efficiency are needed.
Molded Composites Useful in forming molded composites due to their ability to handle complex shapes and delicate materials while maintaining strength.
Deep Drawing Applied in deep draw operations like producing canisters, metal containers, and other parts requiring precision in depth and dimension.
These presses offer versatility for various manufacturing environments where precision, efficiency, and quality are paramount. For more specific details or inquiries regarding applications, please visit our website or contact us directly.
October 31, 2024
I-PRESS® SLIDE LEVEL MONITORING FOR COMPRESSION MOLDING ACCURACY
At Sutherland Presses, we understand the critical importance of precision and reliability in compression molding applications. Our innovative I-PRESS® Slide Level Monitoring system, integrated within our top-tier Servo-Hydraulic Presses, is designed specifically for industries where precision material flow and mold alignment are paramount. This advanced feature is part of our commitment to pushing the boundaries of what is possible in compression molding, making it a perfect fit for manufacturers in the automotive, aerospace, industrial machinery, and appliance sectors.
Key Features and Benefits
Precision Monitoring
The I-PRESS® Control System in our Servo-Hydraulic Presses includes highly accurate Slide & Mold Level Monitoring capabilities. This feature is crucial for operations using multi-cavity molds and those requiring exact material distribution across each mold cavity. By ensuring that each stroke is monitored and precisely controlled, our system helps in reducing wastage and increasing mold life, which is especially beneficial in high-volume manufacturing environments.
Enhanced Performance Visibility
All monitoring data is conveniently displayed on the I-PRESS® Color Touch Screen, providing operators with real-time feedback and the ability to make adjustments quickly and efficiently. This immediate access to operational data not only optimizes workflow but also enhances the quality of the end product.
Data Recording
For further analysis and quality control, the Slide Level Monitoring system offers an option to record data related to each stroke. This feature allows for in-depth review of your press's performance, ensuring every aspect of the operation aligns with stringent quality standards.
The Master Main Electrical Panel meets Category 3 & Performance Level D Safety Standards. Available on Rockwell AB or Siemens hardware and software systems
Customization and Flexibility
Recognizing that each manufacturing scenario is unique, Sutherland Presses offers customization options for our presses.
This flexibility ensures that our presses not only meet but exceed the specific needs of your production line, regardless of the complexity of the tasks involved.
Energy Efficiency and Safety
Embedded in every Servo-Hydraulic Press equipped with the I-PRESS® control system is our commitment to energy efficiency and enhanced safety features. These presses are designed to operate at optimal levels with minimal energy consumption and reduced downtime, ensuring a safer, more cost-effective production cycle.
Why Choose Sutherland Presses?
Founded in 1946, Sutherland Presses has been at the forefront of press technology, continually contributing to innovations in the metal forming industry. With a legacy of quality and a "Controls First Philosophy," we ensure each servo hydraulic press adheres to the JIS 1stClass standard and all key international standards. Our comprehensive approach includes tailored design, rigorous manufacturing processes, and exceptional customer support, making Sutherland Presses a trusted partner in your manufacturing journey.
Press On & Forge Ahead
With Sutherland Presses, where we not only meet the industry’s needs but drive the future of pressing technology. Visit our website at (https://www.sutherlandpresses.com) to explore our range of solutions designed to elevate your production capabilities to new heights.
October 17, 2024
MASTERING MAINTENANCE: SUTHERLAND’S MISSION TO EDUCATE PRESS USERS FOR OPTIMAL PERFORMANCE
A Commitment to Excellence
In today’s fast-paced industrial landscape, the importance of maintaining operational efficiency cannot be overstated. For companies in the metalformingsector, this translates into the effective upkeep of press machines, which are pivotal to their production processes. Recognizing the critical role maintenance plays, Sutherland Presses has devoted itself not only to manufacturing top-tier machinery but also to equipping its users with vital maintenance knowledge. This initiative ensures that companies are able to maximize their equipment's potential while securing robust returns on their investments.
The Importance of Proper Press Maintenance
Press machines act as the backbone of metal manufacturing, serving a crucial role in ensuring smooth, uninterrupted production cycles. Any machine downtime can have ripple effects, halting production and causing financial strains. Proper maintenance mitigates the risk of unexpected breakdowns and costly repairs.
This preventive approach focuses on safeguarding machinery health, reinforcing the idea that preventative maintenance is more cost-effective than addressing problems post-failure. Sutherland Presses champions this ideology, emphasizing that educating users on robust maintenance practices is essential for maintaining machine longevity and efficiency.
Sutherland's Educational Initiatives
Central to Sutherland’s mission is the dissemination of comprehensive knowledge through a variety of educational avenues. The company has invested in creating detailed operating manuals that break down complex maintenance procedures into easily understood steps. Additionally, Sutherland conducts interactive webinars and on-site training workshops, allowing face-to-face guidance that caters to individual company needs. These initiatives are designed to demystify press maintenance, making it accessible for operators and maintenance staff at all skill levels and helping them fine-tune their operational strategies.
Key Maintenance Tips for Optimal Performance
One of the cornerstones of effective maintenance is the establishment of a routine inspection schedule. By doing so, potential issues can be caught early, preventing minor wear from escalating into major repairs. Key components such as the flywheel, clutch, and slide guides should be examined in detail. Consistent lubrication maintenance is equally important, as it minimizes friction, prevents wear, and extends the lifespan of machine parts.
Each component should be lubricated according to the manufacturer’s specifications, which ensures optimal performance. Regular alignment and calibration checks are also crucial, as they maintain precision and prevent uneven wear that can compromise output quality. Utilizing precise measuring tools for these tasks helps ensure components are aligned correctly. Maintaining a dust-free environment around the machine minimizes the risk of malfunctioning due to contamination. Many companies find value in adopting cleanroom practices to reduce potential risks.
Effective load monitoring also plays a vital role in maintenance. Ensuring the press operates within its designated load capacity prevents undue stress on the machinery. With the advent of technology like the I-PRESS control system, operators can monitor loads in real-time and receive instant alerts for any deviations from the norm.
Sutherland Presses has compiled an invaluable resource with their Press Maintenance Tips, designed to support users in implementing these best practices. This comprehensive guide offers step-by-step instructions to enhance machine performance. Readers can further explore these tips and gain deeper insights by visiting the link: Sutherland Press Maintenance Tips.
The Role of Technology in Maintenance
Integrating technology into press maintenance has brought about a transformative change, enabling more efficient monitoring and management processes. Systems like Sutherland's I-PRESS® & Automation Family of Controls offer unparalleled insights with real-time diagnostics and performance analytics. Such capabilities empower operators to make informed decisions, preemptively addressing maintenance issues before they evolve into critical faults. These technological advancements simplify the maintenance process and enhance the machine's operational continuity.
Training and Support from Sutherland
Sutherland’s commitment extends beyond the provision of resources; it includes hands-on training and continuous support. The company offers tailored programs designed to address specific operational challenges faced by various organizations. These programs ensure that both novice and experienced personnel are well-versed in the latest industry standards and maintenance techniques, fostering a culture of continuous learning and adaptation.
Sutherland Presses remains steadfast in its commitment to driving industrial productivity through a blend of innovative equipment and comprehensive educational support. By prioritizing maintenance education, the company fulfills its role as a partner in progress, ensuring clients' machines perform optimally and investments are continuously safeguarded. This holistic approach not only bolsters the machinery’s efficiency but also propels companies toward sustainable success, exemplifying Sutherland’s dedication to elevating industry standards and fostering economic resilience.
September 27, 2024
THE PINNACLE OF METAL FORMING: SUTHERLAND PRESSES' TWO & FOUR POINT MECHANICAL STAMPING PRESSES
Since its establishment in 1946, Sutherland Presses has been at the forefront of providing exceptional metal forming solutions. Catering primarily to sectors like Automotive, Aerospace, Industrial Machinery, and Appliance Manufacturing, our family-owned business excels in innovation, quality, and customer satisfaction.
This article delves into the capabilities and superior features of our Two & Four Point Mechanical Stamping Presses ranging from 200 to 3500 ton, illustrating why they are preferred by industry leaders.
Design and Customization at Its Finest
At Sutherland Presses, our mechanical stamping presses are engineered with precision and built to handle a wide array of demanding applications. The two-point and four-point configurations ensure versatility and high performance across various tasks, including stamping, transfer, progressive operations, and more. These presses are particularly suited for industries requiring impeccable quality and robust equipment for high-volume production.
Each press boasts robust fabricated steel frames, designed not only to meet but exceed JIS (Japanese Industrial Standards) First-Class standards, demonstrating our commitment to superior engineering and safety.
Additionally, our commitment to a "Controls First Philosophy" integrates the advanced I-PRESS® & Automation Control system. This industry-leading feature sets our presses apart, offering unparalleled ease of use, functionality, and adaptability in today’s fast-paced production environments.
Tailored Solutions for Progressive Outcomes
Our mechanical stamping presses are designed to accommodate rolling bolsters that facilitate quick die changes, significantly reducing downtime and boosting productivity.
This feature is ideal for settings where multiple stamping tasks need to be performed sequentially on the same press. The inclusion of automated systems further enhances the operational efficiency, making Sutherland Presses a go-to choice for industrial applications where precision and time management are crucial.
Moreover, the versatility in configurations allows almost infinite adaptability. Whether it’s automotive body parts, aerospace components, or large appliance manufacturing, our presses can be tailored to meet the unique requirements of each industry while maintaining the highest standards of output.
Ensuring Longevity and Efficiency
Understanding the importance of reliability and minimal downtime, Sutherland Presses has developed effective preventative maintenance programs. These programs are designed to maintain press efficiency, extend life expectancy, and minimize the operational costs over time, affirming our commitment to not just selling a press but ensuring it continually performs at peak levels.
A Legacy of Innovation
As a leader in the field with over 75 years of experience, Sutherland Presses stands out not only for the quality of products but also for our deep commitment to customer service. This dedication is evident in our turnkey solutions the encompass initial designs, through the manufacturing process, and continuing onto service and support. Our team ensures that every press installation and operation is seamless and meets the high standards our customers expect and rely on.
Moving Forward with Confidence
"Press On & Forge Ahead” is more than just a tagline; it's a philosophy that guides every aspect of our operations at Sutherland Presses. Our innovative approaches in the design and functionality of our Two & Four Point Mechanical Stamping Presses are geared towards helping your business achieve optimal performance and productivity. It is this partnership approach that makes us not just a supplier, but a reliable extension of your own operations.
In conclusion, Sutherland Presses not only offers state-of-the-art mechanical presses but also ensures they are a beneficial addition to your manufacturing processes.
With a focus on quality, customer satisfaction, and continuous improvement, we invite businesses from the automotive, aerospace, industrial machinery, and appliance sectors to experience the next level of metal forming efficiency. For more information or to discuss how we can assist your manufacturing needs, visit us at www.sutherlandpresses.com
At Sutherland Presses, we are committed to pushing the boundaries of what is possible in metal forming, helping you to not just meet but exceed your production goals with ease and efficiency.
September 15, 2024
SUTHERLAND COMPOSITE CREW AT CAMX 2024 / NEED TO KNOW
For those of you that made it to the CAMX show, thank you for stopping by our booth.
It was a pleasure to demonstrate the capabilities of our state-of-the-art press, it was a major highlight and attracted considerable attention.
Many visitors showed particular interest in our I-PRESS® Control System, which features four-corner level monitoring ideal for compression molding operations. This system, along with our press’s robust frame construction and 8-point full-length slide guidance, ensures enhanced precision and reliability over most hydraulic presses.
3300 US Ton 4 Cylinder
Fast 9 Month Build Times
92” Stroke
112” Daylight
140” x 140” Mold Area
Rexroth Fluid Systems
I-PRESS Controls
Allen Bradley or Siemens
Leveling System Optional
200-10,000 Ton Capacities
We are pleased to learn about your interest in exploring the comprehensive range of products, innovative technologies, and the support services that Sutherland offers. To provide you with detailed information and address any inquiries you might have, one of our application specialists will contact you within the coming week. However, should you prefer to initiate this discussion sooner, please feel free to email us directly at CompositeCrew@SutherlandPresses.com
We look forward to assisting you further and helping you find the right solutions to meet your company’s needs.
All processes are done in house from flame cutting, welding, heat treatment, machining, cylinder manufacturing, electrical panel builds, assembly and testing. The only thing we outsource is our FMS / Fluid Management System, which is built for using German by Bosch Rexroth which comes with an international warranty.
We look forward to assisting you further and helping you find the right solutions to meet your company’s needs.
PRENSAS SERVO HIDRÁULICAS KC CON CONTROLES I-PRESS® / LO QUE NECESITA SABER
KC Presses es una división de Sutherland Presses que seformó en 2011. Originalmente, la intención era ofrecer una solución de prensamás asequible con un sistema de control de botón de presión simple pero seguro.
En los últimos 13 años, muchas cosas han cambiado enSutherland y KC. Liderando el cambio está nuestro sistema de control I-PRESS yAutomatización, que está patentado. I-PRESS fue la inspiración de nuestro CEO,Mark Sutherland, durante una visita a la feria de máquinas Euro Blech haceaproximadamente quince años. Mientras estudiaba a los principales constructoresde prensas globales, se sorprendió de lo complejo que era el sistema decontrol. Esto desencadenó la invención de nuestro I-PRESS y Automatización, queha cambiado la forma en que funcionan las fábricas de prensas hoy en día.
El desarrollo se basó en la seguridad, facilidad deuso, gráficos atractivos para involucrar a los operadores, una curva deaprendizaje corta, completamente equipado, monitoreo de rendimiento yrecopilación de datos, que otros fabricantes de controles cobran como opciones.
Mark contrató a un grupo de programadores de Rockwell Allen Bradley y sepropuso hacer de I-PRESS una realidad. Ahora, quince años después, tenemos lafamilia de controles: I-PRESS MECHANICAL, I-PRESS HYDRO y I-PRESS FORGE.
Entrando en las mejoradas KC SERVO HIDRÁULICAS, hemostomado 30 años de historia en la fabricación de prensas hidráulicas de marco enC y de cuatro postes, llevándola a nuevos niveles en rendimiento de la máquina,movimiento programable y perfiles de velocidad, seguridad y precisión de laprensa, gestión de fluidos y rigidez.
Primero, los niveles de seguridad cumplencon los estándares más altos de la industria: Nivel de Rendimiento D (PL-D) yCategoría 3 (CAT-3) para la industria de prensas.
Rendimiento de la máquina,componentes y fiabilidad.
Con más de 65 años de experiencia en la selección desocios de fabricación para fabricar nuestras prensas de marca privada, noscomplace lanzar al mercado las versiones actualizadas de las prensashidráulicas KC Servo. Diseñamos y seleccionamos cada componente que ingresa asus prensas. Tomamos esto muy en serio, nuestro nombre está sobre ello ynuestra reputación de más de 75 años habla por sí misma.
Estructura de las máquina
Diseñadas con FEA para cumplir con los estándares JIS ytener una deflexión mínima. Acero soldado con bisel, tratado térmicamente ymecanizado en herramientas modernas para un ajuste y acabado de precisión.
Sistemas de Gestión de Fluidos (FMS)
Válvulas de control de circuito dual Bosch Rexroth paracontrol de presión y dirección, colector perforado con puertos de prueba depresión, los colectores están elevados para facilitar el acceso para el ajustede válvulas, tuberías limitadas, filtros monitoreados electrónicamenteconectados al control I-PRESS, monitores de nivel alto y bajo para el tanqueprincipal, respiraderos de tanque y paneles de limpieza, motor servo conectadoa la bomba de alta presión Rexroth, válvulas de prellenado de alta velocidad ycilindros principales con acabado en cromo.
Sistemas eléctricos y de control
El "corazón" de la prensa es nuestroco ntrolador de I-PRESS y automatización, que es parte de los estándares de la industria 5.0. Hecho, no ficción: recibe esquemas eléctricos detallados de laprensa construida para tres áreas: Panel Eléctrico Principal (MEP), Estación deOperador Principal (MOS) y Cableado Lateral de la Máquina (MSW). También seincluye una lista completa de materiales (BOM) detallando cada parte eléctricae hidráulica de su nueva prensa.
El HMI y Gráficos de Panel I-PRESS de 10” permiten unfácil monitoreo y ajuste de las posiciones de deslizamiento, velocidades ypresiones, lo mismo para el amortiguador de troquel inferior opcional. Monitorde Tiempo de Ciclo, Conexión Remota, Recuperación de Datos, Memoria de 200Trabajos, 12 Salidas de Rampa Programables Nombrables, 16 Entradas de Troquel yAutomatización Programables Nombrables, Gráfico de Acción de Válvula, Gráficode Pasador de Amortiguación por trabajo y muchos más. Le sugerimos que secomunique con un profesional en Sutherland para que lo guíe a través de todo loque I-PRESS ofrece. Info@SutherlandPresses.com
August 22, 2024
KC SERVO HYDRAULIC PRESSES WITH I-PRESS CONTROLS / WHAT YOU NEED TO KNOW
KC Presses is a division of Sutherland Presses that was formed in 2011. Originally the intent was to offer a more affordable press solution with a simple but safe push button control system.
Over the past 13 years a lot has changed at Sutherland & KC. Leading the charge is our trademarked I-PRESS & Automation Control System. I-PRESS was the inspiration of our CEO, Mark Sutherland, during a visit to the Euro Blech machine tool show about fifteen years ago. While he was visiting the studying the major global press builders, he was shocked at how complex the control system was. This triggered the invention of our I-PRESS & Automation Control which has changed the way press shops operate today.
The development was based on Safety, Ease of Use, Cool Graphics to Engage Operators, Short Learning Curve, Fully Featured, Performance Monitoring and Data Collection, that other controls builders charge for as options.
Mark contracted a group of Rockwell Allen Bradley programmers and set out on the mission to make I-PRESS a reality. Now, fifteen years later, we have the family of controls, I-PRESS MECHANICAL, I-PRESS HYDRO & I-PRESS FORGE.
Enter the improved KC SERVO-HYDRAULICS, we have taken 30 years of history in making C-Frame and Four Post hydraulic presses and taken it to new levels in machine performance, programmable motion and speed profiles, safety and press accuracy, fluid management and rigidity.
First, safety levels meet the highest industry standards of Performance Level D (PL-D) and Category 3 (CAT-3) for the pressing industry.
Machine Performance, Components & Reliability
Having over 65 years of experience in selecting manufacturing partners to make our private label presses, we are pleased to bring to market the updated versions of KC Servo Hydraulic presses. We design and select every component that goes into your presses, We take is very seriously, our name is on it and our 75+year reputation speaks for itself.
Machine Frames
Designed with FEA to meet JIS standards and have minimal deflection, Welded Chamfered Steel, Heat Treated and machined on modern machine tools for precision fit and finish.
Fluid Management Systems (FMS)
Bosch Rexroth dual circuit control valves for pressure and directional control, gun drilled manifold with pressure test ports, manifolds are raised for ease of access for valve adjustment, limited piping, electronically monitored filters connected to I-PRESS control, high and low level monitors for main tank, tank breather and cleanout panels, servo motor to Rexroth high pressure pump, highspeed prefill valves & main cylinders with crome finish.
Electrical & Control Systems
The heart of the press is our trademarked I-PRESS and automation controller that is part of the 5.0 industry standards. Fact not fiction, you get detailed as built press schematics for three areas: Main Electrical Panel (MEP), Master Operator Station (MOS) and Machine Side Wiring (MSW). Also included is a complete Bill of Material (BOM) detailing every electrical & hydraulic part on your new press.
I-PRESS 10” Panel View HMI & Graphics allow easy monitoring and adjustment of, slide positions, speeds and pressures, same for option lower die cushion. Cycle Time Monitor, Remote Connection, Data Retrival, 200 Job Memory, 12 Namable Programmable Cam outputs, 16 Namable Programmable Die and Automation inputs, Valve Action Chart, Cushion Pin Chart per job and many more. We suggest you contact a Pro at Sutherland to walk you through all that I-PRESS offers. Info@SuthelandPresses.com
July 23, 2024
ADVANTAGES OF KNUCKLE JOINT PRESSES IN COLD FORGING. SUTHERLAND ANNOUNCES THE RELEASE OF THE HUX SERIES KNUCKLE JOINT PRESSES FOR COLD FORGING
In the metal forming industry, precision, efficiency, and reliability are paramount. At Sutherland Presses, we understand these necessities deeply, having been a pioneering force in the industry since 1946.
Today, we are excited to announce the release of our latest innovation, the HUX Series Knuckle Joint Press for Cold Forging. This new series represents the pinnacle of our engineering excellence and commitment to providing our customers with cutting-edge technology. The HUX Series is designed to meet the rigorous demands of metal forming applications in the automotive, aerospace, and industrial machinery sectors, ensuring unparalleled performance and precision.
Our flagship range, especially our Cold Forging Press, perfectly embodies these attributes. With a specialization in knuckle joint presses, our machines are designed to meet the rigorous demands of metal forming applications in the automotive, aerospace, and industrial machinery sectors. In this article, we delve into the advantages of knuckle joint presses, particularly in the context of cold forging and aluminum floor forging, while highlighting the features that make our presses indispensable to manufacturers.
The Power of Knuckle Joint Presses
Knuckle joint presses, particularly the HUX Series Knuckle Joint Presses, offer a unique mechanical advantage owing to their distinctive drive mechanism. This mechanism ensures high precision and force, which is absolutely essential for cold forging—a process where metal is formed at room temperature, enhancing the material's strength and durability.
The HUX Series, recently released by Sutherland Presses, is specifically engineered to harness this mechanical advantage, delivering exceptional performance and reliability.
Precision and Durability
One of the standout features of the HUX Series knuckle joint presses is their ability to deliver unprecedented precision. The knuckle joint mechanism allows for a controlled and exacting force to be applied to the metal, ensuring consistent and high-quality output.
At Sutherland Presses, our machines comply with the JIS 1st Class standard and all key international standards, guaranteeing our clients the utmost reliability and precision in their operations. The HUX Series is a testament to our dedication to precision and durability, making it an ideal choice for manufacturers seeking the best in cold forging technology.
Cold Forging Expertise
Cold forging requires specialized equipment capable of handling high stress without compromising the material's integrity. Our Cold Forging Presses, which feature knuckle joint drives, are specifically engineered for this purpose. These machines excel in producing parts with tight tolerances and exceptional surface finishes, making them ideal for critical components in automotive aerospace applications.
Hyper Controls: The I-PRESS® Advantage
A critical feature of our knuckle joint presses is the state-of-the-art I-PRESS® control system. This advanced control system enhances user experience through its intuitive design and multifunctional capabilities.
Hyper controls allow for precise management of the press operations, enabling manufacturers to achieve optimal performance and productivity. The I-PRESS®FORGE & Automation Controlfurther streamlines the process, ensuring comprehensive automation features that cater to complex manufacturing requirements.
Applications in Aluminum Floor Forging
Aluminum floor forging is a niche yet critical area within the broader metal forming industry. Given aluminum's lightweight yet robust characteristics, it is extensively used in automotive and aerospace applications.
Our knuckle joint presses are ideal for forging aluminum components due to their high force output and precision.
The mono-block press frames and the wet clutch and brake system provide the stability and control needed for aluminum forging, ensuring that each part meets exact specifications.
The Sutherland Presses Commitment
With a history spanning over seven decades, Sutherland Presses remains committed to innovation, quality, and customer satisfaction. Our " On and Forge Ahead" philosophy is not just a tagline—it's a testament to our dedication to providing world-class forming press solutions. We offer turnkey services from design and manufacturing to maintenance and support, ensuring our clients have a seamless and productive experience.
Conclusion
For manufacturers in the automotive, aerospace, and industrial machinery sectors, Sutherland Presses' knuckle joint presses present an unmatched combination of precision, durability, and advanced control systems. By choosing our Cold Forging Press for your metal forming needs, you invest in a legacy of excellence and innovation. Visit Sutherland Presses to learn more about our range of high-performance press solutions tailored to drive your business forward.
Action
Discover how Sutherland Presses can elevate your manufacturing processes. Contact us today for a consultation and see why industry leaders trust us for their metal forming needs. Press On and Forge Ahead with confidence and precision.
July 8, 2024
CAMX 2024: Advancing Manufacturing Capabilities with Sutherland's High-Precision Hydraulic Presses for the Plastic, Composite, Aerospace, and Defense Industries
The Composites and Advanced Materials Expo (CAMX) 2024 is set to be a pivotal event for manufacturers across various sectors, particularly those in the plastic, composite, aerospace, and defense industries. As these sectors increasingly adopt advanced materials and processes, the need for high-quality, precision manufacturing equipment becomes paramount. This is especially true for companies utilizing hydraulic presses for compression molding processes including, composites, thermoset resins, thermoplastic resins and fibers.
Industry Growth and Projections
In2023, the composites market in the USA was valued at approximately $23.6billion, with significant contributions from the aerospace and defense sectors. This growth is expected to continue, with the market projected to reach $29.1billion by 2025, driven by increasing demand for lightweight, high-strength materials. The plastics industry, valued at $450 billion in 2023, also shows promising growth, particularly in sectors utilizing advanced thermoplastic composites.
The aerospace industry is witnessing a shift towards more fuel-efficient and sustainable solutions, with a notable increase in the use of composites. The defense sector is similarly evolving, with composites playing a crucial role in developing lightweight, durable, and high-performance materials for various applications.
The Role of Hydraulic Presses in Advanced Manufacturing
A key factor in the success of these industries is the quality and advanced manufacturing capabilities of the hydraulic presses they select. The precision, durability, and efficiency of these presses are critical for achieving the desired outcomes in complex molding processes. Companies engaged in processes such as Thermoplastic Compression Molding, Transfer Molding, and Long Fiber Reinforced Thermoplastics (LFRT) rely heavily on the performance of their hydraulic presses.
Sutherland Presses: Innovating with Servo-Hydraulic Technology
Sutherland Presses is at the forefront of providing cutting-edge solutions tailored to the needs of these industries. Our Servo Hydraulic Press, a unique feature at CAMX2024, exemplifies our commitment to energy efficiency and operational excellence. This press can save up to 80% of energy consumption, representing a significant leap toward sustainable manufacturing. Its straight sides and four-post design offer unparalleled performance and flexibility, reducing or eliminating the need for secondary operations.
Key Features and Advantages
4 Corner Level Monitoring: Progressive molding companies demand higher accuracy in presses and molds. With a linear transducer on each corner of the slide, we monitor mold closure and parallelism, providing feedback and display on our I-PRESS control. Measurable deviation is monitored on all four corners, and alarm parameters can be set to stop the press if acceptable limits are exceeded.
I-PRESS Control System: Our I-PRESS control system, based on Allen-Bradley hardware, integrates advanced PLC and HMI screen technology. This system enhances productivity while ensuring the utmost safety. The I-PRESS Multi-Point edit job setup allows users to program different motion and pressure profiles up to seven times in one stroke.
Energy Efficiency: Combining our Servo Drive Fluid Management (SDFM) system with I-PRESS controls can reduce press energy consumption by up to 70% compared to traditional hydraulic presses.
Real-Time Data and Automation: The Automation control system provides real-time data on machine performance, allowing manufacturers to make more informed decisions about maintenance and repairs. This data collection helps identify potential issues before they become critical, preventing costly downtime and repairs.
Invitation to CAMX 2024
We invite all companies in the plastic, composite, aerospace, and defense industries to visit Sutherland Presses’ booth V33 at CAMX 2024. Discover our state-of-the-art Servo Hydraulic Presses, renowned for their precision, durability, and efficiency. Experience firsthand how our advanced I-PRESS Controls and Automation systems can enhance your manufacturing processes.
Join us at CAMX 2024 to explore how Sutherland Presses can be your partner in achieving superior manufacturing outcomes. With our innovative solutions, we aim to support your journey towards excellence in production and sustainability. We look forward to showcasing how our custom-made servo-hydraulic presses can meet and exceed the demands of your advanced molding processes.
June 21, 2024
DISCOVER PIONEERING COMPOSITE FORMING SOLUTIONS AT CAMX 2024 WITH SUTHERLAND PRESSES & MOLDED FIBER GLASS COMPANIES
Sutherland Presses, a trailblazer in the composite forming industry, is excited to extend a warm invitation to attendees of the CAMX 2024 invoking Aerospace, Automotive, Defense, EV and Appliance manufacturers to experience the latest advancements in composite forming technology at our showcase.
As an esteemed participant at CAMX 2024, our team is eager to demonstrate how our top-tier Servo Hydraulic Presses, equipped with the revolutionary I-PRESS® & Automation Control, are transforming the operational capabilities of manufacturers in the industries we serve.
Advanced Technology Integration
At Sutherland Presses, we are committed to innovation and efficiency. Our Servo Hydraulic Presses represent the forefront of technology with the integration ofI-PRESS® & Automation Control.
This advanced system is designed for user-friendliness and ultimate functionality, making precise operations simple and consistent. Moreover, attendees at CAMX will learn how our presses meet and exceed JIS 1st Class standards and other critical international benchmarks owing to our "Controls First Philosophy.
Four Corner Level Monitoring and CAMX 2024
Our exclusive showcase will delve into the benefits of four corner level monitoring, a unique feature that enhances the quality and consistency of part production. Visitors to CAMX 2024 will witness first hand how incorporating this technology leads to the manufacturing of better parts, minimizing defects and significantly reducing wastage.
Energy Efficiency and Sustainability & The I-PRESS® Advantage in Composite Forming
One of the key highlights of our exhibit at CAMX will be demonstrating the energy-efficient nature of our servo hydraulic presses. Our participation at CAMX 2024 will also spotlight the versatility of the I-PRESS® & Automation Control in the realm of composite forming technologies used in both aerospace and automotive industries.
Attendees will get an in-depth view of how this control system simplifies complex operations, ensuring flawless execution of manufacturing tasks.
Collaboration with Molded Fiber Glass Companies
At CAMX 2024, Sutherland Presses is proud to announce collaborations with industry giant Molded Fiber Glass Companies. These partnerships enable us to integrate cutting-edge solutions and drive forward the possibilities in automation and material handling, paving the way for a new era in industrial manufacturing. E-mail Info@SutherlandPresses.com if you have any questions or need further information.
June 12, 2024
HISTORIA DE ÉXITO: DESEMPEÑO SOBRESALIENTE EN JALISCO - 30 MILLONES DE GOLPES EN POCO MAS DE DOS AÑOS!
En Sutherland Presses, nos enorgullece enormemente el éxito de nuestros clientes, y hoy estamos emocionados de compartir una inspiradora historia de uno de nuestros valiosos clientes en Jalisco, México. Este cliente ha logrado resultados notables con dos de nuestras prensas mecánicas de 200 toneladas, estableciendo un referente en confiabilidad y rendimiento.
En poco más de dos años, estas prensas han completado un impresionante total de 30 millones de golpes, operando con un tiempo de inactividad mínimo. Funcionando 24 horas al día de lunes a sábado, estas máquinas alcanzan aproximadamente 180,000 golpes diarios. Este rendimiento excepcional ha permitido a nuestro cliente cumplir consistentemente con sus objetivos de producción y presentar con confianza sus volúmenes de producción a sus propios clientes.
El Poder del Mantenimiento Preventivo
Un factor significativo detrás de este éxito es la comunicación continua con nuestro equipo de servicio y la adherencia a un riguroso programa de mantenimiento preventivo.
Nuestros técnicos certificados, equipados con herramientas de diagnóstico avanzadas, brindan servicios de mantenimiento meticulosos que ya han ayudado a las principales empresas de la industria a reducir su tiempo de inactividad en más del 40%.
Ofrecemos a nuestros clientes descuentos exclusivos en su primer servicio de mantenimiento preventivo por tiempo limitado, asegurando que puedan beneficiarse de informes en tiempo real basados en la nube que proporcionan una supervisión integral del estado de su maquinaria.
Cada prensa inspeccionada viene con un informe completo, incluyendo fotos y comentarios, destacando elementos de acción, ítems a monitorear y confirmando sistemas en buen estado.
Los testimonios de nuestros clientes reflejan el impacto positivo de nuestro programa de mantenimiento preventivo, mostrando cómo les ha ayudado a evitar interrupciones graves y potenciales semanas de inactividad.
El Papel del los Controles y I-PRESS® & Automation
Un componente integral en el éxito de este cliente ha sido nuestro avanzado sistema de Control y Automatización I-PRESS®.
Este sistema mejora la guía del operador con más de 130 fallos de prensa monitoreados y proporciona pasos secuenciales en pantalla para la resolución, asegurando operaciones sin problemas.
Ofrece una capacidad de memoria de trabajo expandida para almacenar más de 200 trabajos con nombres alfanuméricos y conectividad remota para asistencia y monitoreo.
Las opciones de alta personalización y expansibilidad sin reemplazos costosos de chips, junto con actualizaciones desbloqueadas directamente desde el software, lo convierten en una herramienta invaluable.
El sistema de Controles I-PRESS® & Automation también incluye levas programables, monitor de troquel I/O para configuraciones detalladas de control, monitoreo de tonelaje para proteger herramientas, y diagnósticos y resolución de problemas en pantalla para una rápida resolución de problemas.
El cumplimiento con los más altos estándares de seguridad en la industria de prensas asegura operaciones confiables y seguras. Este robusto sistema de control ha jugado un papel crucial en el rendimiento sostenido y la confiabilidad experimentada por nuestro cliente en Jalisco.
HISTORIA DE ÉXITO DEL CLIENTE: DESEMPEÑO SOBRESALIENTE EN JALISCO
La Importancia del Mantenimiento Preventivo y Controles Avanzados de Prensas
Los logros de nuestro cliente en Jalisco destacan por qué es esencial tener tanto un programa de mantenimiento preventivo como controles avanzados de prensas. El mantenimiento preventivo minimiza el tiempo de inactividad inesperado, optimiza el rendimiento de la máquina y extiende la vida útil del equipo.
Junto con controles avanzados de prensas como el sistema I-PRESS®, los operadores obtienen una guía mejorada, monitoreo en tiempo real y resolución rápida de problemas, asegurando operaciones suaves y eficientes. Juntos, estos elementos crean una sinergia que maximiza la productividad, mejora la confiabilidad y proporciona la confianza para cumplir consistentemente con los objetivos de producción.
June 9, 2024
CUSTOMER SUCCESS STORY: OUTSTANDING PERFORMANCE IN JALISCO - 30 MILLION STROKES IN JUST OVER TWO YEARS
At Sutherland Presses, we take immense pride in the success of our clients, and today, we are thrilled to share an inspiring story from one of our valued customers in Jalisco, Mexico. This customer has achieved remarkable results with two of our 200-ton mechanical presses, setting a benchmark for reliability and performance.
In just over two years, these presses have completed an impressive 30 million strokes, operating with minimal downtime. Running 24hours a day from Monday to Saturday, these machines achieve approximately180,000 strokes daily. This exceptional performance has allowed our customer to consistently meet their production targets and confidently present their production volumes to their own clients.
The Power of Preventive Maintenance
A significant factor behind this success is the continuous communication with our service team and adherence to a rigorous preventive maintenance schedule. Our certified technicians, armed with advanced diagnostic tools, deliver meticulous maintenance services that have already helped leading companies in the industry reduce their downtime by more than 40%.
We offer our clients exclusive discounts on their first preventive maintenance service for a imited time, ensuring they can immediately benefit from real-time, cloud-basedreports providing comprehensive oversight of their machinery’s status. Each press inspected comes with a full report, including photos and comments,highlighting action items, items to monitor, and confirming systems in good condition. Testimonials from our clients reflect the positive impact of ourpreventive maintenance program, showcasing how it has helped them avoid severe disruptions and potential weeks of downtime.
The Role of I-PRESS® Control & Automation
Integral to this customer's success has been our advanced I-PRESS® Control & Automation system. This system enhances operator guidance with over 130 monitored press faults and provides on-screen sequential steps for resolution, ensuring smooth operations.
It offers expanded job memory capacity for storing over 200 jobs with Alpha-Numeric job names and remote connectivity for assistance and monitoring. High customization and expandability options without costly chip replacements, along with upgrades unlocked
directly from software, make it an invaluable tool. The I-PRESS® Control & Automation system also includes programmable cams, die monitor I/O for detailed control configurations, tonnage monitoring to protect tooling, and on-screen fault diagnostics and troubleshooting for quick issue resolution.
Compliance with the highest safety standards in the press industry ensures reliable and safe operations. This robust control system has played a crucial role in the sustained performance and reliability experienced by our customer in Jalisco.
The Importance of Preventive Maintenance and Advanced Press Controls
The achievements of our client in Jalisco highlight why having both a preventive maintenance program and advanced press controls is essential. Preventive maintenance minimizes unexpected downtime, optimizes machine performance, and extends the lifespan of equipment.
Coupled with advanced press controls like the I-PRESS® system, operators gain enhanced guidance, real-time monitoring, and quick issue resolution, ensuring smooth and efficient operations. Together, these elements create a synergy that maximizes productivity, enhances reliability, and provides the confidence to meet production targets consistently.
June 3, 2024
SUTHERLAND PRESSES: LEADING THE WAY IN METAL FORMING WITH A NEW PRESS INSTALLATION IN THE GRAND CANYON STATE
What’s just as good as a repeat customer? A new customer! We're thrilled to announce that our robust HD2-440-79-47 Servo-Hydraulic Press has found a new home in the Grand Canyon state. Equipped with our signature Allen Bradley I-PRESS® controls, this press exemplifies the quality and innovation that Sutherland Presses is known for.
Why Choose Sutherland Presses?
OEMs, Tier 1, and Tier 2 companies consistently choose Sutherland Presses for our advanced I-PRESS® &Automation Control System. In today's fast-evolving manufacturing landscape, sticking with outdated control systems is like using a flip phone in the smart phone era – it just doesn't cut it. Our system is safer for operators, scalable for evolving needs, and adaptable to technology changes, all while being seamlessly integrated with Industry 4.0.
At Sutherland Presses, we're committed to providing solutions that simplify user learning, setup, and navigation. Say goodbye to the frustration of complex menus and hello to intuitive, future-ready controls.
Unveiling Our Servo-Hydraulic Press Technology
Commitment to Energy Efficiency and Operational Excellence
Our Servo-Hydraulic Press is a testament to Sutherland Presses' commitment to energy efficiency and operational excellence.
Capable of saving up to 80% in energy consumption, its straight sides and four-post design ensure top performance and flexibility, reducing the need for secondary operations.
The Servo Drive Fluid Management System (SDFMS) offers programmable motion, speed, and pressure profiles, job memory, reduced energy consumption, and extended component life. Recognized for their unmatched precision and significant energy savings, our presses are essential for sustainable and cost-effective operations.
The advanced I-PRESS® control system optimizes performance, enabling controlled motion and reduced energy use per cycle.
Precision and Reliability with 4 Corner Level Monitoring
In response to the demands of molding companies for higher accuracy, our presses feature 4 Corner Level Monitoring. With a linear transducer on each corner of the slide, we monitor mold closure and parallelism with feedback and display on our I-PRESS® control. Measurable deviation is monitored on all four corners, and alarm parameters can be set to stop the press if acceptable limits are exceeded. This advanced feature ensures precision and reliability, crucial in today's competitive manufacturing landscape.
Adaptable and Safe for Various Sectors
Our Servo-Hydraulic Presses are highly adaptable, catering to the needs of various sectors including Automotive, Aerospace, Forging, Composite, and Appliance Manufacturing.
Safety is paramount at Sutherland Presses, and our machines feature advanced safety measures alongside the intuitive I-PRESS® control system, ensuring real-time control, reducing accidents, and promoting a safe work environment.
Additionally, our presses require less maintenance, minimizing downtime and ensuring a smooth, uninterrupted workflow that enhances productivity. Embrace the future of metal forming with Sutherland Presses – robust, reliable, and astoundingly efficient.
At Sutherland Presses, we are committed to providing the industry with innovative solutions that adapt to the demands of today's manufacturing landscape. Our focus on precision, efficiency, and safety ensures that we not only meet but exceed the expectations of our customers, driving the future of metal forming with cutting-edge technology and unparalleled expertise.
May 22, 2024
SUTHERLAND PRESSES RAISES THE BAR AGAIN: INTRODUCING AI VIRTUAL ASSISTANTS FOR 24/7 SUPPORT
Sutherland Presses, a titan of the metal forming industry for over 75 years, and composites forming over the past decade, shatters expectations once again by introducing I-BRAIN, a revolutionary AI-powered virtual assistant service available now on our website SutherlandPresses.com.
This industry-first initiative redefines customer support, offering 24/7assistance to both existing and potential customers.
Meet Your AI-Powered Partners in Composites and Metal forming:
I-BRAIN goes beyond basic chatbots. Our virtual assistants are extensively trained to be your composites and metal forming experts, providing in-depth knowledge on Sutherland's press lines, the I-PRESS® Control System, and industry best practices. Get to know some of the key members of your I-BRAIN team:
Bowe O'Ryan (North America): A veritable encyclopedia of press knowledge, Bowe is your virtual guide to Sutherland's mechanical presses, servo-hydraulic presses, composites, and forge presses. He can provide detailed information on features, warranty, and how Sutherland sets itself apart from the competition
Sergio Sierra (Latin America): For our Spanish-speaking customers in Latin America, Sergio is your one-stop shop for all things Sutherland Presses. He can answer your questions about our press range, handle quote requests, schedule demonstrations or meetings, and provide general inquiries about the company.
Chris Wei (Service & Operations): Ensuring your Sutherland press runs smoothly is Chris's specialty. His AI counterpart is available 24/7 to answer your questions related to parts, service, and preventive maintenance, and will ensure your questions and feedback are communicated directly to Chris.
DIRECT ACCESS TO SUTHERLAND'S LEADERSHIP:
I-BRAIN also facilitates communication with Sutherland's upper management team for higher-level inquiries and feedback:
Jack Sutherland (President): Jack is dedicated to elevating Sutherland Presses' processes and technology. He oversees product development with a focus on quality, craftsmanship, and innovative equipment design. For any press application inquiries or to provide feedback directly to Jack, utilize his AI virtual assistant.
Tiffani Lewis (Chief Marketing Officer): Tiffani's strategic vision and keen eye for detail ensure Sutherland Presses shines across all platforms. Her AI virtual assistant can connect you directly with her for any questions or concerns
Mark Sutherland (CEO): The founder and driving force behind Sutherland Presses' continued success, Mark's focus on innovation is evident in the I-PRESS® control system. You can reach out to Mark directly by chatting with his AI Assistant.
Reasons Why Sutherland's I-BRAIN Virtual Assistants are Your Composites and Metal Forming Partner:
Unmatched Expertise at Your Fingertips: I-BRAIN goes beyond basic chatbots. Our virtual assistants are extensively trained in their specific fields, providing in-depth knowledge on Sutherland's press lines, the I-PRESS® control system, and industry best practices.
Around-the-Clock Support: No more waiting for business hours! I-BRAIN is available 24/7, 365 days a year. Get the answers you need, whenever you need them.
Direct Line to Key Decision Makers: Need to reach Sutherland's upper management? I-BRAIN facilitates communication with Tiffani Lewis (Chief Marketing Officer), Jack Sutherland (President), and Mark Sutherland (CEO) for high-level inquiries and feedback.
Personalized Service for Every Region: I-BRAIN caters to your specific location. Our virtual assistants, like Sergio Sierra dedicated to Latin America, understand your regional needs and can answer questions, schedule demonstrations, and handle quotes.
The Future of Composites and Metal forming is Here: I-BRAIN represents the cutting edge of customer service in composites and metal forming. This innovative solution streamlines communication, fosters stronger partnerships, and positions Sutherland Presses as a leader in the age of AI.
Sutherland Presses stands alone in offering AI-powered virtual assistant support. Don't be left behind! Head over to https://sutherlandpresses.com and experience the future of customer service with I-BRAIN.
May 14, 2024
STAMPING EFFICIENCY UNLOCKED: WHY INTEGRATED TONNAGE MONITORING MAKES ALL THE DIFFERENCE
In the world of metal stamping, efficiency and precision are paramount. Manufacturing engineers, managers, and plant heads constantly seek to optimize press performance, minimize downtime, and maximize part quality.
A critical component in achieving these goals is the press control system. This article dives into a key differentiator between various press manufacturers: the approach to Tonnage Monitoring.
The External Box Conundrum
Many mechanical stamping press manufacturers offer Tonnage Monitoring as a valuable feature. However, their systems often require an external device, a separate physical box, to be integrated into the control system. This external box adds complexity to the setup, introduces additional potential failure points, and creates extra physical footprint demands.
Sutherland Presses takes a different approach with its patented I-PRESS & Automation Control System. This state-of-the-art system incorporates Tonnage Monitoring as a standard feature, eliminating the need for any external devices. This integrated approach boasts several advantages over the external box method.
Advantages of Sutherland's Integrated Tonnage Monitoring:
Simplified System Architecture: By eliminating the external box, Sutherland's system offers a cleaner, more streamlined architecture. This reduces installation complexity, minimizes troubleshooting time, and lowers the overall maintenance burden.
Reduced Footprint: No external box means less physical space is required. This is particularly beneficial in production facilities with limited floor space.
Enhanced Reliability: With one less physical component in the mix, there's inherently less chance of failure. This translates to increased uptime and production efficiency.
Improved Data Integrity: Since Tonnage Monitoring data is collected directly within the I-PRESS & Automation system, the potential for data corruption or signal interference introduced by external connections is minimized.
Seamless User Experience: Sutherland's integrated Tonnage Monitoring provides a seamless user experience. Data is readily accessible and can be easily incorporated into existing production monitoring and quality control protocols.
In today's competitive landscape, metal forming companies require every edge to succeed. Sutherland Presses' I-PRESS & Automation Control System, with its integrated Tonnage Monitoring, offers a compelling solution. By eliminating the need for external devices, Sutherland provides a simpler, more reliable, and user-friendly system, empowering manufacturers to optimize press performance and achieve superior production outcomes.
April 24, 2024
PLC VS. CIRCUIT BOARD CONTROLS: TAKING COMMAND OF YOUR METALFORMING FUTURE
For decades, metalforming presses have relied on circuit board-based controls to manage operations. While these systems served their purpose, they struggle to keep pace with the demands of today's dynamic manufacturing landscape.
Sutherland Presses, a trusted leader in metalforming solutions; mechanical stamping, servo-hydraulic, and forge presses for over 70 years, recognized this need for advancement and developed the groundbreaking I-PRESS® & Automation Control System.
This article dives into the critical differences between traditional circuit board controls and Sutherland's innovative PLC and software-based I-PRESS® system, highlighting the benefits of I-PRESS® and how it can empower you to optimize your metalforming operations for the future.
Circuit Board Controls: Limitations in a Modern World
Circuit board control systems, while prevalent in older presses, present several drawbacks that hinder efficiency and future-proofing:
Limited Flexibility: Rigid hardware configurations make customization for specific applications difficult. Upgrading often requires physical board changes, leading to downtime and potential compatibility issues.
Menu Maze: Complex, menu-driven interfaces can be cumbersome and time-consuming to navigate, increasing the risk of operator errors and slowing down setup times.
Data Deficiencies: Limited data acquisition capabilities restrict process optimization and preventative maintenance strategies. Valuable production insights remain hidden.
Obsolescence Trap: As technology advances, circuit board-based controls become obsolete quickly. Finding replacement parts and qualified technical support becomes a challenge.
PLC & Software-Based Controls: Empowering Your Metalforming Operations
Sutherland's I-PRESS® system breaks free from these limitations by leveraging the power of PLC (Programmable Logic Controller) and software architecture. This innovative approach unlocks a range of benefits:
Intuitive Interface: A user-friendly touchscreen interface simplifies operator training, setup, and navigation. This reduces errors and streamlines the entire production process.
Scalability for Growth: The software-based nature of I-PRESS® allows for effortless customization and adaptation to evolving production needs. New features and functionalities can be seamlessly integrated through software updates, minimizing downtime and maximizing future-proof value.
Data-Driven Decisions: I-PRESS® goes beyond basic control by capturing valuable production data in real-time. This empowers you to monitor performance, analyze trends, and implement preventative maintenance strategies. Data-driven insights pave the way for process optimization and improved production quality.
Industry 4.0 Ready: Designed with Industry 4.0 integration in mind, I-PRESS® seamlessly connects to your existing network, facilitating data exchange and automation for a truly smart factory environment.
Guaranteed Support: As the developer, Sutherland Presses guarantees ongoing technical support and parts availability for the I-PRESS® system, ensuring long-term investment protection.
Unlocking Your Press Potential with I-PRESS®
Upgrading your existing presses with Sutherland's I-PRESS® system offers a wealth of advantages:
Enhanced Safety: The intuitive interface and advanced features of I-PRESS® contribute to a safer working environment for your operators.
Boosted Efficiency: Faster setup times, reduced errors, and real-time data analysis lead to significant efficiency gains.
Scalable Investment: The I-PRESS® system adapts and grows with your evolving needs, ensuring you stay ahead of the curve.
Reduced Downtime: Software updates and readily available support minimize downtime associated with traditional control systems.
Data-Driven Future: I-PRESS® equips you to make informed decisions based on real-time production data, optimizing processes and maximizing profitability.
Sutherland Presses: Your Partner in Metalforming Innovation
Sutherland Presses understands the critical role of press controls in optimizing your metalforming operations. With the I-PRESS® system, we offer a future-proof solution that empowers you to take complete command of your metalforming processes.
Contact Sutherland Presses today to explore how I-PRESS® can transform your metalworking operations and propel you towards a more competitive future.
Patented I-PRESS controls are built on Rockwell Allan Bradley hardware of software platforms, not black box technology. The most fully featured and intuitive control available and it is scalable to grow with you in the future.
We offer components kit and schematics for companies that have panel build capabilities. We also provide fully built systems as shown above and below.
If you have an interest in upgrading your older mechanical presses with new controls, reach out to Sales@SutherlandPresses.com
March 27, 2024
SUTHERLAND PRESSES INNOVATES WITH AI: PERSONALIZED BOTS FOR DEPARTMENTS AND STAFF, REPORTING DIRECTLY TO INDIVIDUALS.
Jack’s AI Agent
Jack S. Wilson, President
Introduction:
In a landmark shift toward futuristic manufacturing capabilities, Sutherland Presses has announced an ambitious initiative to integrate Artificial Intelligence (AI) across all its operations. This cutting-edge program will see the introduction of dedicated 24/7 AI bots assigned to each department and staff member, creating a network of intelligent agents that enhance productivity, improve decision-making, and innovate processes.
AI Implementation Across Departments:
Sutherland Presses' transformative approach places AI at the core of its operational matrix. The seamless integration of AI assistants is poised to revolutionize the company’s production line, supply chain management, customer service, research and development, human resources, and administrative duties.
Customer Service Excellence:
Customer service departments will witness a transformation as AI bots handle inquiries, process orders, and provide after-sales support around the clock. Through natural language processing, these bots can communicate effectively, ensuring that customers receive prompt and accurate assistance while freeing up staff to tackle more complex service needs.
Research and Development Innovation:
AI bots supporting the R&D teams will comb through vast data sets to identify trends and patterns that humans might overlook. By accelerating the design and testing phases, these AI partners substantially reduce time-to-market for new products, effectively keeping Sutherland Presses ahead in the competitive market.
Adapting to Change:
As each department works closely with its designated AI bot, staff members will undergo specialized training to adapt to this collaboration. Far from replacing human workers, these AI agents are designed to augment and empower the workforce, decreasing mundane chores and elevating the human component to strategic problem-solving and creative innovation.
Conclusion:
Sutherland Presses' adoption of individual AI bots represents a significant leap into the future of manufacturing and beyond. By harnessing the power of AI, the company not only boosts efficiency but also fosters a culture of continuous improvement and adaptation. AI integration supports Sutherland Presses' commitment to pioneering advancements, ensuring that every facet of the business operates with heightened intelligence, agility, and foresight. This visionary approach promises to redefine industry standards and solidify Sutherland Presses' position as a leader in technological innovation.
March 25, 2024
COME SEE THE LATEST IN SERVO-HYDRAULIC PRESSES & CONTROLS, APRIL 1ST TO 20TH, SOUTHERN CALIFORNIA
You're cordially invited to explore the cutting-edge advancements in Servo Hydraulic Press technology at Sutherland Presses' Press Prep Center located in sunny Southern California. Book a date between April 1st to 20th.Join us for an exclusive opportunity to witness the powerful performance of our 400-ton double cylinder straight side press inaction.
This hands-on demonstration will showcase our patented I-PRESS® & Automation Control System – the pinnacle of intuitive operation and exceptional safety standards in the industry today.
Servo Drive Fluid Management System (SDFMS)
Our unique Servo Drive Fluid Management System (SDFMS) provides many advantages, programmable motion, speed and pressure profiles, job memory, reduced energy consumption, longer life of components just to name a few.
Don' t miss your chance to see this impressive machinery up close and learn how Sutherland Presses can revolutionize your pressing operations.
Space is limited, so ensure your spot at this premier event by scheduling an appointment today!
Please feel free to contact us at 1-310-453-6981 or E-mail Info@SutherlandPresses.com if you have any questions or need further information.
We look forward to welcoming you to our Press Prep Center and helping you take your production to the next level with Sutherland Presses.
More features are available.
Limited only by your imagination, we also do custom programs.
I-PRESS® & Automation Controls
• No Black Box Technology
• Performance Monitor Visual Main Run Screen
• 12 Programmable Cams
• 16 Die Monitoring Channels
• 200 Job Memory is expandable
• 2 & 4 Point Tonnage Monitor with Reverse Tonnage Read Out Programmable for each Job
• 4 Part Counters
• Maintenance Counter
• Total Life Counter
• PLC I/O Monitors
• Safety I/O Monitors
• Fault History
• Fault Diagnostics
• Fault Library
• Lubrication Control
• Light Curtain Full Time or Mute on Upstroke
• Special Modes of Operation:
-Single on Demand
-Continuous on Demand
-Micro Inch
• Dual Valve Reset
• Encoder Overrun Reset
• Language Options
• Ejector Dwell Time
• QDC Control
Learn how one of our Fortune 500 customers with over 40 presses made 114 million strokes in 3 years with No Unplanned Downtime. All presses equipped with I-PRESS® controls.
We are committed to keeping your metalforming operations at the forefront of efficiency and innovation. That's why we're reaching out to customers with presses from Sutherland built between 2002 and 2016. These presses came with either a Mitsubishi or a Sunne control system.
Now, as a standard, all our presses come equipped with the I-PRESS® & Automation Control System, and we continue to offer service, spare parts, and troubleshooting for Sunne and Mitsubishi controls.
However, for complete transparency, we must inform you that obtaining parts for these legacy systems is becoming increasingly difficult, and lead times are lengthening.
Also, while those older control systems served you well, they simply can't handle the current demands of the metalforming industry.
Today the next-level of control systems is needed: safer for operators, more scalable for evolving needs, adaptable to technology changes, and ready to seamlessly integrate with the future of manufacturing – Industry 4.0
In response to the industry demands, Sutherland developed the I-PRESS® &Automation Control System. This more intuitive PLC and software-based control system, with Industry 4.0 capabilities, simplifies user learning, setup, and navigation. It eliminates the common frustration of complex menus found in other press builders' systems.
To help you prevent downtime caused by the older control system we recommend upgrading your presses equipped with Sunne or Mitsubishi controls to the I-PRESS® system. This is our patented control system, for which we can guarantee results, functionality, parts availability, and ongoing support for years to come. Our retrofit program is also available for mechanical pressesand forge presses from all brands.
If you have an interest in upgrading your mechanical presses with new controls, reach out to Service@SutherlandPresses.com
Meets Industry 4.0+ Safety Standards, CAT-3 & PL-D
No Black Box Technology - Performance Monitor Visual Main RunScreen - 12 Programmable Cams - 16 Die Monitoring Channels - 200 Job Memory isexpandable - 2 & 4 Point Tonnage Monitor with Reverse Tonnage Read OutProgrammable for each Job, 4 Parts Counters - Maintenance Counter - Total LifeCounter -PLC I/O Monitors - Safety I/O Monitors - Fault History - FaultDiagnostics - Fault Library - Lubrication Control - Light Curtain Full Time orMute on Upstroke - Special Modes of Operation Single on Demand, Continuous onDemand, Micro Inch - Dual Valve Reset - Encoder Overrun Reset - Language -Ejector Dwell Time - QDC Control and many more.... Limited to your imagination,we do custom programs.
Learn how one of our Fortune 500 customers with over 40 presses made 114 million strokes in 3 years with No Unplanned Downtime. All presses with I-PRESS® controls.
ELEVATE YOUR METAL & COMPOSITE FORMING PROCESSES - DISCOVER THE ADVANTAGES OF SUTHERLAND SERVO-HYDRAULIC PRESSES
Discover the Advantages of Sutherland Servo-Hydraulic Presses
At Sutherland Presses, we are continually pushing the boundaries to deliver state-of-the-art press solutions that empower your business to Press On & Forge Ahead. Our commitment to excellence is evident in our product: the Servo-Hydraulic Presses, equipped with the technological marvel of the patented I-PRESS® control system.
1400ton - 5 Press Appliance Automated Line
Line is coil fed on the incoming left side where blanking, pre-forming and hole punching takes place.
Four inverted robots are suspended from I-Beams keeping the floor space open between each press. The unload robot at right of press #5 is floor mounted.
Quick die change roll-out tables extend out the front of each of the five presses.
The upper crown mezzanine is interconnected permitting ease of maintenance. All electrical main panels for presses, robots and die change are mounted on the crown. Lexan viewing panels on all press main electrical panels which are temperature controlled.
Our fluid management system FMS is also designed with ease of maintenance. Main hydraulic tank with rear facing cleanout panel and heat exchanger to control oil temperature.
Hydraulic ported manifolds reduce piping and are equipped with dual safety valves. These units are mounted on the top of tank for ease of access for maintenance.
Flooringhas a non-skid surface for additional safety.
Precision Performance & Energy Savings
Dive into the myriad of benefits that come with integrating our Servo-Hydraulic Presses into your production line. Recognized for their unparalleled precision, these presses are not just machines; they are the heart of your operations –robust, reliable, and astoundingly efficient.
Our precision-engineered Servo-Hydraulic Presses are capable of significant energy savings, an aspect critical to the sustainability and cost-effectiveness of your operations. The advanced I-PRESS® control system ensures optimized performance, allowing for controlled motion and reduced energy consumption during each press cycle.
Customized to Your Needs
Flexibility is key in the manufacturing landscape, and our Servo-Hydraulic Presses are the epitome of customization and adaptability. Whether you operate in the Automotive, Aerospace, Forging, Composite, or Appliance Manufacturing sectors, our presses are tailored to meet and exceed the specific needs of your demanding environment.
Commitmentto Safety & Reliability
Safety is a paramount concern at Sutherland Presses. Our Servo-Hydraulic Presses come with advanced safety features, encapsulating our ethos to not just meet, but surpass, industry safety standards. With the intuitive I-PRESS® control system, operators have real-time control and monitoring capabilities, reducing the risk of accidents and ensuring a safe work environment.
Minimized Downtime
Downtime is the enemy of productivity. Our Servo-Hydraulic Presses address this challenge with reduced maintenance requirements, fostering a smooth and uninterrupted workflow that bolsters your bottom line.
In a marketplace that never stands still, our Servo-Hydraulic Presses with I-PRESS® & Automation Control represent more than a tool – they are a strategic investment in the future of manufacturing. Partner with Sutherland Presses and experience a robust companion in your quest for operational superiority.
We invite you to explore the transformative impact Sutherland's Servo-Hydraulic Presses can have on your business. For more information, and to schedule a demonstration, visit our website at SutherlandPresses.com. Let's build the future of metal & composite forming together, with precision, efficiency, and safety at the forefront. If you would like toarrange an online meeting with our application specialist, contact Info@SutherlandPresses.com
January 24, 2024
SUTHERLAND PRESSES SHOWCASES NEXT-GEN HYDRAULIC PRESS TECHNOLOGY AT CAMX 2023
At CAMX 2023, Jack, President of Sutherland Presses, showcased the company's latest press technology, highlighting the importance of their I-Press control system in modern manufacturing. Sutherland Presses, a family-owned business established in the 1960s, continues to innovate under Jack's leadership, focusing on intuitive control systems that enhance operator interaction and efficiency.
The I-PRESS control system, a core offering from Sutherland Presses, is based on Allen-Bradley hardware and integrates advanced PLC and HMI screen technology. It provides intuitive operation and in-depth data analysis to maximize production capabilities, featuring a user-friendly interface for seamless navigation through press control settings. Additionally, Jack emphasized the versatility and precision of Sutherland Presses' hydraulic presses, particularly beneficial for composite material forming, highlighting the incorporation of servo motors.
Jack was interviewed by Composite World at the event, providing further insights into Sutherland Presses' innovative technology and their vision for the future of press manufacturing. We invite you to check out the interview for more details.
December 3, 2023
THREE CRITICAL AREAS IN ALL METAL STAMPING PRESSES
In this article on Reverse Tonnage also referred to as “Snap-Through” we will examine the root cause of this issue and its adverse effects on both your press and your tooling. The effects of Reverse Tonnage can be devastating.
If not addressed properly over time Reverse Tonnage will literally reduce the life of your tooling and destroy the drive train of your press. The results of ignoring Reverse Tonnage can mean a complete rebuild of your press which can be hugely expensive.
However, today Reverse Tonnage is a well understood side effect of performing “blanking” in a press and its harmful effects can be controlled.
Air Counterbalance Adjustment is Often Overlooked, Causing Damage to Your Press
Maintaining proper Air Counterbalance Pressure (ACP) on mechanical stamping presses is essential to prevent excessive wear and damage. It may be surprising to learn that damage resulting from improperly adjusted ACP, which can cost tens of thousands of dollars, often occurs due to human error and lack of proper training, even though ACP cylinders are a relatively inexpensive component. To avoid these costly damages and downtime, it is important to ensure that the ACP system is set up correctly. In my over 40 years in the stamping industry, I have seen many problems that could have been avoided with proper ACP maintenance. Here are some tips to ensure optimal ACP pressure settings for each die:
✔ ACP cylinders should be used to equalize the weight of the upper die and the pull-down points in the press drive system.
✔ Static pressure settings should be used when the ram is not moving, while dynamic pressure settings may need to be increased depending on the strokes per minute.
✔ Damage can occur when the ACP system is not set up correctly, such as when the pressure is too low, causing a hammering effect at the pull-down points, or when the pressure is too high, making the main motor work harder and consume more amps.
A 600-ton metal stamping press is a large piece of industrial equipment used to shape and cut metal. The mechanical connection points in this type of machine are crucial to its operation and include:
1. Motor and Flywheel Connection: This is where the power from the motor is transferred to the flywheel. The motor shaft and flywheel are connected using a coupling that can be rigid or flexible. The choice of coupling depends on the alignment accuracy and torque requirements.
2. Flywheel and Clutch Connection: The flywheel is connected to the clutch mechanism. This connection allows the transfer of energy from the flywheel to the press. The clutch, when engaged, transfers the rotational energy of the flywheel into linear motion that powers the stamping press.
3. Clutch and Crankshaft Connection: The clutch is connected to the crankshaft. When the clutch is engaged, it transfers the rotational motion of the flywheel to the crankshaft. This rotation is converted into reciprocating motion by the crank mechanism.
4. Crankshaft and Ram (or Slide) Connection: The crankshaft is connected to the ram (or slide) using connecting rods. This connection converts the rotary motion of the crankshaft into the linear motion of the ram. The ram then moves up and down, stamping the metal workpiece.
5. Ram and Die Connection: The ram holds the top of the die set (punch). The punch descends onto the workpiece that is placed in the bottom of the die set (die). The punch and die are typically bolted to the bed and ram of the press respectively.
6. Frame Connections: The press frame holds all the components together and provides rigidity to the system. The frame is composed of the crown, uprights (or housing), and bed. The motor, flywheel, clutch, crankshaft are all mounted to the frame. The frame is typically bolted to the floor for stability.
7. Reinforcement Plate and Die Connection: The reinforcement plate is a large metal block on which the die is mounted. It is designed to withstand the high pressure of the stamping process and is typically bolted or clamped to the press bed.
These connection points must be well-maintained and regularly inspected for wear to ensure the safe and efficient operation of the press.
If you are considering modernizing the control systems of your presses, we strongly recommend the I-PRESS® & Automation Control System.
Our cutting-edge control system is built on the reliable software and hardware platform of Rockwell AB, ensuring exceptional reliability, safety, and easy availability of spare parts.
I-PRESS® & Automation controls are now available for upgrades and retrofits of controls in mechanical and forging presses of all brands and models.
Users receive a new main electrical panel (MEP) and a completely new main operator station (MOS), as well as a full set of electrical schematics as originally built.
December 3, 2023
TRES ÁREAS CRÍTICAS EN TODAS LAS PRENSAS DE ESTAMPADO DE METAL
Estás Destrozando tu Prensa con Tonelaje Inverso?
En esta serie de varias partes sobre la Tonelada Inversa, también conocida como "Snap-Through", examinaremos la causa raíz de este problema y sus efectos adversos tanto en su prensa como en sus herramientas.
Los efectos de la Tonelada Inversa pueden ser devastadores. Si no se aborda adecuadamente con el tiempo, la Tonelada Inversa reducirá literalmente la vida de sus herramientas y destruirá el tren de transmisión de su prensa.
Los resultados de ignorar la Tonelada Inversa pueden significar una reconstrucción completa de su prensa, lo cual puede ser enormemente costoso. Sin embargo, hoy en día, la Tonelada Inversa es un efecto secundario bien entendido de realizar el "troquelado" en una prensa y sus efectos dañinos pueden ser controlados.
El ajuste del Contrapeso de Aire a menudo se pasa por alto, causando daños en su prensa
Mantener una Presión de Contrapeso de Aire (PCA) adecuada en las prensas de estampado mecánicas es esencial para prevenir el desgaste excesivo y los daños. Puede ser sorprendente aprender que los daños resultantes de una presión de PCA mal ajustada, que pueden costar decenas de miles de dólares, a menudo ocurren debido a errores humanos y falta de formación adecuada, a pesar de que los cilindros de PCA son un componente relativamente económico.
Para evitar estos costosos daños y tiempos de inactividad, es importante asegurarse de que el sistema de PCA esté configurado correctamente. En mis más de 40 años en la industria del estampado, he visto muchos problemas que podrían haberse evitado con un adecuado mantenimiento de PCA. Aquí hay algunos consejos para garantizar los ajustes óptimos de presión de PCA para cada troquel:
✔ Los cilindros de PCA deben utilizarse para igualar el peso del troquel superior y los puntos de conexión de tracción en el sistema de accionamiento de la prensa.
✔ Los ajustes de presión estática deben utilizarse cuando el carro no se está moviendo, mientras que los ajustes de presión dinámica pueden necesitar aumentarse dependiendo de los golpes por minuto.
✔ Los daños pueden ocurrir cuando el sistema de PCA no está configurado correctamente, como cuando la presión está demasiado baja, causando un efecto de martilleo en los puntos de conexión, o cuando la presión está demasiado alta, haciendo que el motor principal trabaje más y consuma más amperios.
Una prensa de estampación de metal de 600 toneladas es una gran pieza de equipo industrial utilizada para dar forma y cortar metal. Los puntos de conexión mecánica en este tipo de máquina son cruciales para su operación e incluyen:
1. Conexión del Motor y Volante: Aquí es donde la potencia del motor se transfiere al volante. El eje del motor y el volante están conectados utilizando un acoplamiento que puede ser rígido o flexible. La elección del acoplamiento depende de la precisión de alineación y los requisitos de par.
2. Conexión del Volante y Embrague: El volante está conectado al mecanismo del embrague. Esta conexión permite la transferencia de energía del volante a la prensa. El embrague, cuando se activa, transfiere la energía rotacional del volante en movimiento lineal que alimenta la prensa de estampación.
3. Conexión del Embrague y Cigüeñal: El embrague está conectado al cigüeñal. Cuando el embrague se activa, transfiere el movimiento rotacional del volante al cigüeñal. Esta rotación se convierte en movimiento recíproco por el mecanismo de manivela.
4. Conexión del Cigüeñal y Ram (o Deslizador): El cigüeñal está conectado al ram (o deslizador) usando bielas. Esta conexión convierte el movimiento rotatorio del cigüeñal en el movimiento lineal del ram. El ram luego se mueve hacia arriba y hacia abajo, estampando la pieza de trabajo de metal.
5. Conexión del Ram y Troquel: El ram sostiene la parte superior del conjunto de troqueles (punzón). El punzón baja sobre la pieza de trabajo que se coloca en la parte inferior del conjunto de troqueles (troquel). El punzón y el troquel generalmente están atornillados a la cama y al ram de la prensa respectivamente.
6. Conexiones del Marco: El marco de la prensa sostiene todos los componentes juntos y proporciona rigidez al sistema. El marco está compuesto por la corona, los montantes (o carcasa) y la cama. El motor, volante, embrague, cigüeñal están todos montados en el marco. El marco generalmente está atornillado al suelo para estabilidad.
7. Conexión de la Placa de Refuerzo y Troquel: La placa de refuerzo es un gran bloque de metal sobre el cual se monta el troquel. Está diseñado para resistir la alta presión del proceso de estampado y generalmente está atornillado o sujetado a la cama de la prensa.
Estos puntos de conexión deben ser bien mantenidos y revisados regularmente por desgaste para garantizar la operación segura y eficiente de la prensa.
Visite nuestro Showroom de 265,000 pies cuadrados, donde puede ver el funcionamiento interno de nuestras prensas y los controles de I-PRESS® & Automation.
MODERNIZACIONES & RETROFITS PARA CONTROLES DE PRENSAS
Si estás considerando modernizar los sistemas de control de tus prensas, te recomendamos encarecidamente el Sistema de Control I-PRESS® & Automation. Nuestro sistema de control de vanguardia está construido sobre la plataforma de software y hardware confiable de Rockwell AB, garantizando una fiabilidad excepcional, seguridad y una fácil disponibilidad de piezas de repuesto.
Los controles I-PRESS® & Automation están ahora disponibles para modernizaciones y retrofits de controles en prensas mecánicas y forja de todas las marcas y modelos. Los usuarios obtienen un nuevo panel eléctrico principal (MEP) y una estación principal de operador (MOS) completamente nueva, además de un conjunto completo de esquemas eléctricos tal como se construyeron originalmente.
November 10, 2023
IMAGINEERING LIGHT WEIGHT COMPOSITE PARTS OF THE FUTURE, PRESS LINES FROM 100 TO 5000 TON WITH I-PRESS CONTROLS
SUTHERLAND & MFG SHOWCASE
Sutherland and Molded Fiber Glass companies created a lot of interest for attendees. MFG had tooling in the HD1-200 Servo Hydraulic Press and sample parts to educate users on different processes including, SMC-4437 High Density, SMC-4815 Low Density and SMC-4281-Sub-1 for Class A painted surfaces.
If you would like Immediate Follow Up on your project, shoot a quick e-mail to Composites@SutherlandPresses.com or Call +1-310-453-6981
4 CORNER LEVEL MONITORING
Progressive molding companies are demanding higher accuracy in presses and molds. With a linear transducer on each corner of the slide we monitoring mold closure and parallelism with feed back and display on our I-PRESS control.
Measurable deviation is monitored on all four corners and alarm parameters can be set to stop the press if acceptable limits are exceeded.
Our patented I-PRESS & Automation control systems are built on a Rockwell AB hardware platform and are expandable and can be customized.
Our 265,000 Sq Ft Virtual Showroom is a game changer to educate our customers. Live I-PRESS control simulators, X-Ray vision allows visitors to see the inner workings of our Servo Hydraulic, Mechanical and Forge presses.
SUTHERLAND AND MOLDED FIBER GLASS COMPANIES ANNOUNCE STRATEGIC PARTNERSHIP AT CAMX 2023 IN ATLANTA
ATLANTA, GA - September 19, 2023 - Sutherland Presses, a global leader in Metal Forming and Composite fabrication solutions, and Molded Fiber Glass Companies (MFG), an innovative provider of fiberglass solutions in technical textiles, are thrilled to announce their collaboration at the Composites and Advanced Materials Expo (CAMX) 2023. The strategic partnership will be formally unveiled at CAMX 2023, taking place in Atlanta, Georgia, from October 30 to November 2.
The collaboration aims to leverage the strengths of both companies to provide sustainable, Industry 4.0-compliant solutions to the composites manufacturing industry.
At the expo, attendees will have the opportunity to witness an actual 220-ton Servo press in action, courtesy of Sutherland Presses. This state-of-the-art equipment represents the cutting edge of servo hydraulic press technology, offering enhanced productivity and efficiency while adhering to the highest environmental standards.
Our patented I-PRESS® & Automation control combined with our four-corner level monitoring are raising expectations for molding companies. In addition, MFG will showcase sample thermoset parts, demonstrating the versatility and performance of their molded fiber glass products.
Experts from MFG will be on site to discuss these samples and provide insights into their production process. If you are considering parts to be made, you will want to speak with the MFG experts.
"We're excited to partner with MFG at CAMX 2023," said Mark Sutherland, CEO of Sutherland Presses. "This collaboration represents a significant step forward in our commitment to providing advanced, sustainable manufacturing solutions."
Join us at CAMX 2023 Booth R-24 to witness this exciting partnership in action and discover how Sutherland Presses and MFG are shaping the future of composites manufacturing.
About Sutherland Presses: Sutherland Presses is a world leader in metal forming and fabrication solutions, with over 80 years of experience in providing innovative technologies that enhance manufacturing processes.
About Molded Fiber Glass Companies: MFG is a leading provider of technical composite solutions, offering a wide range of innovative products and services. With a strong focus on research and development, MFG consistently pioneers new technologies in the field of molded fiber glass.
Team Sutherland
September 17, 2023
JOIN US AT CAMX 2023: EXPLORE THE FUTURE OF COMPOSITES AND ADVANCED MATERIALS
We are thrilled to invite you to join us at the CAMX 2023 Composite Show - the largest, most comprehensive composites and advanced materials event in North America.
The expo will take place at the Georgia World Congress Center in Atlanta, GA, from October 30 to November 2, 2023. This year's event promises to unite the global composites and advanced materials communities, offering an unrivaled platform for networking, learning, and advancing the industry.
We are excited to showcase our HD1-220-ton Servo Hydraulic Press and latest production innovations at booth R-24.
Come and discover Sutherland Presses' state-of-the-art Servo Hydraulic Presses, renowned for their precision, durability, and efficiency. We will also be demonstrating our cutting-edge I-PRESS Controls, designed to enhance productivity while ensuring the utmost safety.
When you combine our Servo Drive Fluid Management (SDFM) system with I-PRESS controls, press energy consumption can be reduced by as much as 70% when compared to traditional hydraulic presses.
In addition, we are proud to feature MFG Molded Fiberglass companies, leaders in the field of reinforced plastic and composite solutions. MFG will have experts on site to discuss any parts that you might like to have made. Explore their wide range of processes, including open mold, closed mold, and a host of other innovative applications. Their expertise spans multiple industries, from transportation and construction to renewable energy and more.
Don't miss this chance to immerse yourself in the future of composites and advanced materials. Whether you're looking to connect with industry leaders, discover new technologies, or gain insights into emerging trends, CAMX 2023 is the place to be.
We look forward to welcoming you to booth R-24. Together, let's shape the future of composites and advanced materials.
Your Question: Teach me about the different process of composite parts made in presses.
Ms. Fiberton’s Answer: Hello there! I’d be delighted to share some information about the different processes used in the creation of composite parts.
Compression Molding: This is the most common choice for high-volume composite parts. It’s often associated with SMC (sheet molding composite) and BMC (bulk molding composite) materials. In this process, matched metal dies are mounted in a hydraulic molding press. The material charge is manually or robotically placed in the mold, heated mold halves are closed, and up to 2,000psi of pressure is applied. The molding time can range from 1-5 minutes depending on the part size and thickness. Features such as ribs, bosses, and inserts can be molded in. The result is high strength, complex parts in a wide variety of sizes with excellent finished surfaces and outstanding part-to-part repeatability.
Matched Die Molding: This is another method used in the production of FRP/Composite products. It involves the use of two matching molds that shape the material into the desired form.
Contact Molding: This is a more specialized molding method that involves the application of a resin and reinforcement material to a mold. The material is then allowed to cure, forming the final product.
Injection Molding: This process involves injecting a heated material into a mold. The material then cools and hardens, taking the shape of the mold.
Structural Reaction Injection Molding: This is a variant of injection molding that is used for creating parts that have a strong structure and are lightweight.
LCM Process + Preform – MFG PRiME™: This is a compression molding process with pre-placed reinforcement. It’s become the platinum standard in industries where lightweight, high reliability components are required.
Remember, the choice of process depends on the desired shape, properties, and production cost of the FRP/Composite components. Each process has its own advantages and is suited to different applications.
August 27, 2023
PRESSES TOO BIG FOR FABTECH 2023 IN CHICAGO
As a long-time member of the Precision Metal Forming Association (PMA), Sutherland Presses deeply regrets to announce that we will not be participating in the highly anticipated FABTECH 2023 Show taking place in Chicago this September. Our mechanical and servo hydraulic straight side presses are simply too large to be installed at the show.
FABTECH Expo is North America's premier event for professionals in the metal forming industry, providing a platform to explore the latest advancements and innovations in the field. While we won't be physically present at the expo, we invite you to experience our 265,000 Sq Ft virtual showroom, I-SHOW. With I-SHOW's X-Ray Vision, visitors can strip off the outer metal and gain an inside look at the inner workings of our presses.
In addition, keep an eye out for our mobile trucks with digital billboards that will be roaming the streets near the show, ensuring our presence is still felt and providing relevant information to attendees.
We apologize for any inconvenience this may cause and remain committed to delivering the highest quality products and services to our valued customers.
.jpg)
.png)
.png)
.jpg)
.jpg)
.jpg)
.JPG)
.jpg)
.jpg)
.jpg)
