MARK SERIES

Overview

SERVICE, WARRANTY & SUPPORT

35-330 ton

The Mark Gen2 series of single point mechanical presses are stronger and more feature-packed than any gap frame presses on the market today. The Mark Gen2 is the perfect press for single-hit forging/trimming applications. These presses are built for tough jobs, featuring a cast slide body, stress-relieved welded steel frames, and extra steel in the “C” section to reduce angular deflection under full load. The Mark Gen2 series also features 6-point full-length slide guides, providing outstanding position repeatability, allowing for longer die life and higher quality parts. A super duty drivetrain with larger flywheels and crankshafts rated for 150% overload combine to provide for a higher energy rating curve ABDC.

FEATURES & COMPONENTS

Press Control

Omron Platform (included)

9” Color
Touch Screen

Tonnage Monitor (optional)

on
Rockwell AB Platform (optional)

10” Color
Panel View Touch Screen

Tonnage Monitor (included)

Hanging Swivel MOS / Master Operation Station

I-PRESS® user Friendly Easy Navigation Screens

I-PRESS® Connected Enterprise for Remote Login

200 Job Memory Storage (expandable)

12 Cams Programmable & Nameable

16 Die Monitor Outputs Programmable & Nameable

Fault Monitors to Protect Press, Automation & Tooling

Stroke Position & Speed Indicator on Main Run Screen

Brake Monitor with Stopping Time Readout

Variable Speed Drive Programmable by Job

Standard Features

Rotary Encoder with Time & Distance Brake Monitor

Floor Mounted MEP-Main Panel

20% Open Space in MEP for future items

Mobile T-Stand Run Station

Motorized Slide Adjustment with Mechanical Read Out

OMPI Combination Dry Clutch and Brake with Dual Safety Air Valve

Automatic Lubrication System with Electronic Monitor

Cycle Switch

Automatic Air Counter Balance Oiler

Hydraulic Overload System (HOLP) integrated with a key switch located on MOS Operator Control

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Safety Equipment

Adjustable Safety Die Block Electrically Interlocked to Emergency Stop Circuit

Flywheel Brake for Quick Stopping of Flywheel during during die maintenance or die change

Light Curtains for FRONT & REAR 40" (optional)

Light Curtains for FRONT & REAR 30" (optional)

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Lubrication

IHI automatic grease lubrication

Recirculating Oil Systems (larger presses)

IHI electrically monitored lube distribution blocks

Bijur automatic air-counter balance oiler

Mechanical

Robust fabricated steel frames

Frames are stress relieved after welding

NTN Bearings on high speed shafts

Gears run in self-contained oil bath

High compression bronze bushings

Crankshafts are rated for 150% capacity

Three piece connecting rod w/ alloy insert

Motorized slide adjustment (66 ton & above)

Six & eight point full length slide guides

T-Slotted bolster & slide for die clamping

Pneumatic

Ross safety lock out valve

Frames are stress relieved after welding

SMC liquid filled gages

SMC regulators & lubricators

NOK seals & packings

Ross DM series DSV dual safety valve

Hi Torque combination clutch & brake

Air pressure switch monitored at control

Air counter balance cylinder for upper die weight

Flywheel brake for safe entry to die area

Installation & Service

Trucking, rigging & foundation upon request

Technicians for press start up and training

Preventative Maintenance Programs at 6-12 months

3-2-1 Warranty based on multi-shift use