MARK SERIES

The Mark Gen2 series of single point mechanical presses are stronger and more feature-packed than any gap frame presses on the market today. The Mark Gen2 is the perfect press for single-hit forging/trimming applications. These presses are built for tough jobs, featuring a cast slide body, stress-relieved welded steel frames, and extra steel in the “C” section to reduce angular deflection under full load. The Mark Gen2 series also features 6-point full-length slide guides, providing outstanding position repeatability, allowing for longer die life and higher quality parts. A super duty drivetrain with larger flywheels and crankshafts rated for 150% overload combine to provide for a higher energy rating curve ABDC.

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FEATURES & COMPONENTS

Press Control

I-PRESS FORGE Press Control

I-PRESS user Friendly Easy Navigation Screens

10” HD Color Touchscreen

I-PRESS Connected Enterprise for Remote Login

Realtime Status Readouts

Hanging Swivel MOS / Master Operation Station

Tonnage Monitor

200 + Job memory

12 Programmable cams

16 Die monitors

130 separate function monitors

Fault Monitors to Protect Press, Automation & Tooling

Step-by-step fault diagnostics

Operator and supervisor access levels

Performance Level D, Category 3 safety functions

Operator/ Maintenance documentation viewable via pdf

User customizable PLC access

Ethernet I/P Connectivity

Standard Features

Rotary Encoder with Time & Distance Brake Monitor

Floor Mounted MEP-Main Panel

20% Open Space in MEP for future items

Mobile T-Stand Run Station

Motorized Slide Adjustment with Mechanical Read Out

OMPI Combination Dry Clutch and Brake with Dual 

Safety Air Valve

Automatic Lubrication System with Electronic Monitor Cycle Switch

Automatic Air Counter Balance Oiler

Hydraulic Overload System (HOLP) integrated with a key switch located on MOS Operator Control

Mobile T-Stand
Run Station

Safety Equipment

Adjustable Safety Die Block Electrically Interlocked to Emergency Stop Circuit

Flywheel Brake for Quick Stopping of Flywheel during

Light Curtains for FRONT & REAR 40" (optional)

Light Curtains for FRONT & REAR 30" (optional)

Lubrication

IHI automatic grease lubrication

Recirculating Oil Systems (larger presses)

IHI electrically monitored lube distribution blocks

Bijur automatic air-counter balance oiler

Hydraulic

Unsticking device under slide adjustment screw

Keyed un-sticking near BDC

Tank & pump at floor level

Lower Ejector Std, Upper (Opt)

Pneumatic

Ross safety lock out valve

SMC liquid filled gages

SMC regulators & lubricators

NOK seals & packings

Ross or Taco DSV dual safety valve

Hi Torque separate clutch & brake

Air pressure switch monitored at control

Air counter balance cylinder for upper die weight

Flywheel brake for safe entry to die area

Air ejector tied to cam for part removal

Mechanical

Robust fabricated steel frames

Frames are stress relieved after welding

NTN Bearings on high speed shafts

Fully guarded High & Low speed gears

High compression bronze bushings

Eccentric shafts are rated for 200% capacity

Massive Pitman Slide Connection

Motorized slide adjustment

Eight point full length slide guides

Single or Multi-Station Die Holders (Opt)

Installation & Service

Trucking, rigging & foundation upon request

Technicians for press start up and training

Preventative Maintenance Programs at 6-12 months

3-2-1 Warranty based on multi-shift use