MARK SERIES GEN II

SINGLE POINT PRECISION GAP FRAMES

The Sutherland MARK GEN II is stronger and more feature-packed than any gap frame press on the market. The MARK GEN II features a cast slide body, stress-relieved welded steel frames and extra steel in the “C” section of the frames to reduce angular deflection under full load. The MARK GEN II also features 6 point full-length slide guides, providing outstanding position repeatability, allowing for longer die life. A super duty drivetrain with larger flywheels and crankshafts rated for 150% overload combine to provide for a higher energy rating curve ABDC. With automatic lubrication systems, and a centralized maintenance center, the Mark GEN II is a highly versatile and productive line of presses.

REQUEST A QUOTE

FEATURES & COMPONENTS

Press Control

I-PRESS  on Omron Platform (included)

9” Color Touch Screen

Tonnage Monitor  (optional)

I-PRESS  on Rockwell AB Platform (optional)

10” Color Panel View Touch Screen

Tonnage Monitor (included)

Hanging Swivel MOS / Master Operation Station

I-PRESS user Friendly Easy Navigation Screens

I-PRESS Connected Enterprise for Remote Login

200 Job Memory Storage (expandable)

12 Cams Programmable & Nameable  

16 Die Monitor Outputs Programmable & Nameable

Fault Monitors to Protect Press, Automation & Tooling

Stroke  Position & Speed Indicator on Main Run Screen

Brake Monitor with Stopping Time Readout

Variable Speed Drive Programmable by Job

I-PRESS
Press Control

Standard Features

Rotary Encoder with Time & Distance Brake Monitor

Floor Mounted MEP-Main Panel

20% Open Space in MEP for future items

Mobile T-Stand Run Station

Motorized Slide Adjustment with Mechanical Read Out

OMPI Combination Dry Clutch and Brake with Dual Safety Air Valve

Automatic Lubrication System with Electronic Monitor 

Cycle Switch

Automatic Air Counter Balance Oiler

Automatic Air Counter Balance Oiler

Hydraulic Overload System (HOLP) integrated with a key switch located on MOS Operator Control

Mobile T-Stand
Run Station

Safety Equipment

Adjustable Safety Die Block Electrically Interlocked to Emergency Stop Circuit

Flywheel Brake for Quick Stopping of Flywheel during during die maintenance or die change

Light Curtains for FRONT & REAR 40" (optional)

Light Curtains for FRONT & REAR 30" (optional)

Lubrication

IHI automatic grease lubrication

Recirculating Oil Systems (larger presses)

IHI electrically monitored lube distribution blocks

Bijur automatic air-counter balance oiler

Mechanical

Robust fabricated steel frames

Frames are stress relieved after welding

NTN Bearings on high speed shafts

Gears run in self-contained oil bath

High compression bronze bushings

Crankshafts are rated for 150% capacity

Three piece connecting rod w/ alloy insert

Motorized slide adjustment (66 ton & above)

Six & eight point full length slide guides

T-Slotted bolster & slide for die clamping

Pneumatic

Ross safety lock out valve

Frames are stress relieved after welding

SMC liquid filled gages

SMC regulators & lubricators

NOK seals & packings

Ross DM series DSV dual safety valve

Hi Torque combination clutch & brake

Air pressure switch monitored at control

Air counter balance cylinder for upper die weight

Flywheel brake for safe entry to die area

Installation & Service

Trucking, rigging & foundation upon request

Technicians for press start up and training

Preventative Maintenance Programs at 6-12 months

3-2-1 Warranty based on multi-shift use