SERVO FORMING

Sutherland’s SERVO FORMING presses offer outstanding energy efficiency compared to similar mechanical presses. Unlike traditional variable angle pump displacement presses, servo forming hydraulic presses can dynamically adjust the tonnage from 10% to 100% at any point during the stroke cycle, allowing for efficient yet flexible forming. With the on-board I-PRESS HYDRO control and our Multi-Point Edit screen, you can adjust speeds, distances, pressures and dwell time throughout the stroke. For less complex jobs users can select our Single Point Edit screen for fast set ups. Servo Forming presses can be used for many applications, from blanking, forming, deep draw, transfer and composite forming.

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FEATURES & COMPONENTS

Press Control

I-PRESS HYDRO Press Control with Multi-Point Edit screen

I-PRESS user Friendly Easy Navigation Screens

10” HD Color Touchscreen

I-PRESS Connected Enterprise for Remote Login

Realtime Status Readouts

Hanging Swivel MOS / Master Operation Station

Tonnage Monitor

200 + Job memory

12 Programmable cams

16 Die monitors

130 separate function monitors

Fault Monitors to Protect Press, Automation & Tooling

Step-by-step fault diagnostics

Operator and supervisor access levels

Performance Level D, Category 3 safety functions

Operator/ Maintenance documentation viewable via pdf

User customizable PLC access

Ethernet I/P Connectivity

I-PRESS HYDRO
Multi-Point Edit Screen

Standard Features

Rotary Encoder with Time & Distance Brake Monitor

Floor Mounted MEP-Main Panel

20% Open Space in MEP for future items

Mobile T-Stand Run Station

Motorized Slide Adjustment with Mechanical Read Out

OMPI Combination Dry Clutch and Brake with Dual Safety Air Valve

Automatic Lubrication System with Electronic Monitor Cycle Switch

Automatic Air Counter Balance Oiler

Hydraulic Overload System (HOLP) integrated with a key switch located on MOS Operator Control

Mobile T-Stand
Run Station

Safety Equipment

Adjustable Safety Die Block Electrically Interlocked to Emergency Stop Circuit

Flywheel Brake for Quick Stopping of Flywheel during die maintenance or die change

Light Curtains for FRONT & REAR 40" (optional)

Light Curtains for FRONT & REAR 30" (optional)

Hydraulic Fluid Management

Servo motor drives high pressure German pump

Main tank with filtration, magnets and cleanout panels

Prefill valves at top of main cylinders

Limited piping, connections and flanges

Gun drilled precision manifolds for fluid distribution

‍High pressure testing ports on manifolds

Valve action charts, model, pressure & I/O 

Installation & Service

Trucking, rigging & foundation upon request

Technicians for press start up and training

Preventative Maintenance Programs at 6-12 months

3-2-1 Warranty based on multi-shift use